Medem SEC-L v4 User manual

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SEC-L v4
Installation Instructions
The SEC-L is a gas pressure proving system with options for; water and electric isolation, gas detection and
ventilation interlocking.
The system will perform a down stream integrity check ensuring gas tightness efore use, close the gas
solenoid valve in the event of a high-level gas alarm, ventilation failure, low incoming gas pressure or if the
emergency stop/fire alarm is activated.
It is designed for use primarily in la oratories.
Before commencing installation please familiarise yourself to the equipment y reading the comprehensive
installation instructions. If in dou t then please call 0161 233 0600. Out of hours please call 07894 684080 or
07843 355163.
It is a statutory requirement that this safety system is installed and commissioned
to the satisfaction of the manufacturer.
A commissioning certificate must e issued to the end user along with instructions for the operation of the
equipment.
As the Manufacturer Medem UK should commission this safety system whereupon a commissioning report
will e forwarded to the installing agent who should provide a copy to the end user.
At the point of our commissioning an individual serial num er will e attached to the system along with a
24hr help line num er. Photos and all relevant information for the installation will then e stored on the
Medem site data ase to e accessed in the event of a call on the 24 hour help line. The warranty period for
the panel and sender unit will then e extended to Ten years.
• Gas Pressure proving.
• Water Isolation. (optional)
• Electrical Isolation. (optional)
• Gas Detection .(up to 16 detectors with a power pack)
• Fan interlock. (optional)
• 5 year warranty - 10 years when commissioned
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System description
SEC-L v4
System On/Off ena les gas detection and use of
each soft touch service utton
A Blind utton for displaying gas pressures on the LCD screen
B Blind utton for displaying first 8 detectors (Gas & temperature) on the LCD screen.
A B
Multi gas detection, air quality monitor and gas pressure proving system
The SEC-L system comprises of a mains powered main control panel and a low voltage pressure sender unit and fitting kit. The
pressure sender unit is mounted onto the gas valve (with the fitting kit) and transmits the gas pressure information ack to the
main panel in order to preform its integrity test.
Control Panel
The front of the panel has the following controls and indications:
Emergency stop utton.
System On/Off key-switch.
Yellow soft touch On/off uttons for gas, water and electric.
White Blind uttons A and B for engineer functions.
LED indications:
Power On - green………..A: lind utton for displaying gas pressures on the LCD screen
Gas/Electric/Water - red when active to warn of live service
Fans running light – yellow…B: lind utton for displaying connected devices (detectors & temperature) on the LCD screen
LCD display:
For displaying system status during oth installation and normal use, also for displaying diagnostics
Pressure sender unit
Pressure sender unit transmits pressure information ack to the main panel in order for it to preform its integrity test. Its is not
optional and must e connected, the system will not work without it.
It is mounted to the gas solenoid valve inlet and outlet test ports using 8mm OD copper pipe. Use the appropriate Medem fitting
kit to fit the control valve size (see page 10,11).
The pressure sender is connected to the control panel with low voltage two core ca le using the terminal marked A & B.
N TE: This is low voltage and should be segregated from mains wiring.
Pressure Sender Unit

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Main features
Connections to panel: marked on oard
1. Live & Neutral 230 volts supply from 3amp switched fuse spur
2. 230 volts out to gas solenoid valve (required)
3. To contactor for isolating ench socket electricity supply (optional), see page 9
4. 230 volts out to water solenoid valve (optional)
5. Earth connection terminals
6. Remote emergency stop and thermal links, SELV, connect in series multiple uttons (requires a N/C circuit)
7. Extract fan interlock for current monitor (CM2M-K) or PD switches.
8. Supply fan interlock for current monitor (CM2M-K) or PD switches.
9. 12 volt power for current monitor (CM2M-K)
10. Pressure sender unit SELV and comm’s oth through “A” & “B” terminals (2 wire) (Required)
11. Power connections for detectors, Methane, LPG, CO, CO2, Oxygen, Temperature
12. Comms connections for detectors, Methane, LPG, CO, CO2, Oxygen, Temperature
13. Fire alarm input signal (N/C contact required).
14. 0-10 volt output to fan speed controllers ased on CO2 and temperature levels
15. Three relays, outputs for connection to a BMS see page 4 for full details.
16. OPTA=Over pressure check, will isolate gas supply if pressure exceeds 70 m ar
17. Fill & prove time for gas pressure proving, see page 5.
18. Timer adjustment for fan commissioning, allows timed period for gas installation commissioning.
19. Auto stop timer to isolate gas after set length of time. Factory set for model & use
20. CO2 alarm level adjustment depending on application. Factory set for model & use
21. High pressure low cut out adjustment ( when high pressure sender unit is used 1 ar> )
22. Fan comm utton, ena les commissioning of the gas supply without fans running.
23. Learn field device utton, press once only when all detectors are connected and powered (verify with Blind utton B).
24. Selector switch to disa le audi le alarm sounder.
25. Lift valve utton, opens the gas valve only whilst the utton is continuously pressed, for commissioning purposes.
26. Fill/Prove Multiplier SW=X2 multiplies the prove time y 2, CPI=ACTV Can monitor position of a CPI switch on a gas valve when
used with a CPI pressure sender unit.
27. OPTL Ena le/Disa le the front panel “FANS” LED (switch on to disa le)
Power at 230
volts from a
3amp fused spur
17
26
24
27
1 2 3 5 7 6 8 9 10 11 12 13 14
15
16
18 19
21
20
22 23
25
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System Settings
ALT EST G N HAL
1 2 3 4
Low Pressure (Any State) - LP OFF OFF OFF OFF
High Pressure (Any State) - HP ON OFF OFF OFF
Test Fail OFF ON OFF OFF
Fan Fault - FF ON ON OFF OFF
EM Stop - ES OFF OFF ON OFF
Fire Panel Active -FA ON OFF ON OFF
High Alarm (Any State) - HA OFF ON ON OFF
Low Alarm (Any State) - LA ON ON ON OFF
Gas On State OFF OFF OFF ON
Detector Fault ON OFF OFF ON
Generic Fault (LP,HP,FF,ES,FA,HA OFF ON OFF ON
Key Switch State ON ON OFF ON
Three relays, for connection to a BMS or sounder/Beacon.
BMS C: Fixed condition, changes state on System Key Switch On/Off only.
BMS B & A: Setta le conditions via dip switches (One condition selecta le from each relay)
Max switching 48 volts 1 amp
15. BMS Relay PCB
Press utton A - To display the gas pressures and view the set pressure proving set times.
Press utton B - To display the gas installed gas detectors 1-8 press A & B together to view 9-16.
Fire Test Mode (Press utton B three times)
When connected to a fire alarm panel using the fire alarm terminal (no.13) the system will isolate the gas during a fire alarm.
If for the purposes of a fire test you wish to temporarily disa le this interlock the SEC system can e put into a “fire test mode” y
pressing lind utton B three times in quick succession.
This is a timed feature and will auto clear after 45mins. Press again three times to manually clear and return to normal running.
A B
Blind buttons - engineer features
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17. Fill and Prove
Gas Fill Time.
The Fill Time should e set such that there is sufficient time to fill an empty pipe work
system to full / normal pressure while ensuring a minimum escape of gas where a leak
exists.
(Factory default setting is 5 seconds).
Gas Prove Time. This should e set such that the smallest leak can e detected. This time
can e set up to a maximum of 9 minutes. Increasing this time effectively makes the
system more sensitive to gas leaks.
(Factory default setting is 1 minute).
FILL switch @ 1,2,3,4,5,6,7,8,9,0 = 1s, 2s, 3s, 4s, 5s, 6s, 7s, 8s, 9s, 10s,
PROVE switch @ 1,2,3,4,5,6,7,8,9,0 = 1m, 2m, 3m, 4m, 5m, 6m, 7m, 8m, 9m, 30s,
The prove time can e extended using FILL/PROVE MULTIPLIER, see No 26.
18. Timer adjustment for fan commissioning, allows timed period for gas installation
commissioning.
19. Auto stop timer to isolate gas after set length of time. Factory set for model & use
20. CO2 alarm level adjustment depending on application. Factory set for model & use
21. High pressure sender unit: Low pressure cut out adjustment (for systems over 1 ar)
18, 19, 20, 21 ption Headers
18 19
21
20
Fan comm.
To ena le the commissioning of the gas portion of the system efore the ventilation interlock is
completed you may temporarily disa le the interlocking y pressing utton 22.
This will ypass the ventilation interlock allowing the gas to e tested, the system must not e
left in this state and as such is only for a maximum 24hour period efore auto exiting. While in
commissioning mode the display will show the message “Not to current standards”. Pressing
the utton again at anytime will cancel commissioning mode.
Learn Field devices.
Any gas detectors connected to the system will require “learning”. First ensure all detectors are set to a unique ID address using
the selector switch on the detectors themselves, with CO & CO2 detectors num ered efore any natural gas detectors.
Having addressed each detector press the learn field devices utton (23), the system will scan and store any connected
detectors. To verify that all detectors have een successfully learnt press the “ lind utton B” on the front panel to view address
details.
22, 23 Fan Comm & Learn Detectors
22 23
System Settings
SW = X2 This dou les the fill & prove time.
SW = X0.5 This halves the fill and prove time test, please note the minimum prove time is 30
seconds which cant e reduced any lower.
26. Fill/Prove multiplier
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Gas Detection
Gas Detectors
IMPORTANT - Gas Detectors should not e installed until all uilding, construction or painting work etc.. Is completed, as these
works can effect the sensitivity and longevity of the detectors.
Ensure that the protective cover la els (RED) are removed only
after the completion of all uilding work and the system has
een commissioned y the Medem engineer.
The la els are required to e removed for the detectors to
operate, ut removal efore the completion of works risks
contaminating the sensor element.
The system is capa le of operating a mix of up to 16 detectors (additional power pack may e required) of different types.
The detector types are:
• Car on Dioxide.
• Car on Monoxide.
• Com usti le gases (Methane, Propane).
• Oxygen depletion and temperature.
Detector location will vary dependant on the individual characteristics of the target gas that is eing monitored for. See the gas
detectors own instructions for more guidance.
The maximum ca le length etween a detector and the control panel should not exceed 100 metres, whilst we would always
recommend using screen ca le if the distance etween the main panel and the detectors is greater than 20metres a 1mm
screened ca le must e used on the +VE, 0v terminals
Gas detectors, require a four core screened Belden type security ca le or 600v rated BMS ca le (max ca le length of
100meters.)
Remote emergency stops and thermal links require a two core screened ca le.
Warranty will e void if Fire Protection Ca le or ca le over 1mm dia. is used on the SELV side.
Detector Information
+VE supply & Comm’s
From either the main panel or an
extender.
Detectors are wired in parallel and can e
connected to one another daisy chain
Address Selector
Each detector must e set to its own
address and then “learnt” using utton
(23, see page 5)
Connection and addressing
Status LED
SEC-L v4
When addressing gas detectors CO &
CO2 detectors must e num ered
efore natural gas detectors.

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Detector Information
Detector location will vary dependant on the individual characteristics of the target gas that is eing monitored for.
The descriptions elow descri e the position for each detector after considering these characteristics.
For proper function, care must e taken not to site a detector in a “dead space” or in the direct flow of any ventilation.
Natural Gas/Methane
Natural gas detectors should e mounted at high level on a wall approximately 150mm from the ceiling height and avoiding
corners and potential dead air areas.
Natural gas detectors should not e mounted elow the height of the top of a doorway for example. This is ecause as the gas
is slightly lighter than air it will rise filling the room from the ceiling down and will spill through the top of a door opening into the
next room. If the detectors are mounted elow this height then it will take longer the gas to reach the detector.
LPG /Propane
LPG gas is heavier than air so detectors need to e mounted at low level 100mm from the floor, consideration should e given
to any potential mopping or wet floor height.
Carbon Monoxide
Car on Monoxide is similarly weighted to air so detectors should e mounted etween 1 to 2 meters from the floor.
Carbon Dioxide
Car on Dioxide detectors should e installed so they monitor the general level of CO2 within the area. They should e mounted
a ove standing head height and etween 1m and 3m from the potential source. Care should e taken so they are not located
close to the edge of a canopy or in direct flow of the supply or extract ventilation.
For additional information or guidance on site specific requirements please don’t hesitate to contact us.
Each detector has its own Bi-Colour LED which is used to indicate the status of that detector.
Not Lit: No power/comm’s. These are four wire units and all connections are required (0v, +VE, MA, MB) , check
the polarity of oth the power and the comm’s (MA/MB) terminals are correct.
Flashing Green: Detector is warming up, the detectors will flash green on power up for 90 seconds while the sensor
elements sta ilize. The system will ignore any detectors while flashing.
Solid Green: Detector is powered and active. Note: The detectors will still require correctly addressing (using the address
selector pot) and learning y the system using utton 23, (see page 5).
Flashing Red: Low level alarm. All detectors have oth a low and high level alarm, low level alarms serve as a warning
that an unsafe condition may e uilding and gives chance to intervene efore loss of gas service.
Solid Red High level alarm. An unsafe level of the target gas have een reached and the system will isolate the
gas supply. The cause of the alarm will require identifying and resolving efore the gas supply can e re-
esta lished.
After installation a simple ump test can e performed y using an appropriate level test gas in order to check operation. Full
testing and cali ration checking takes place during a Medem commissioning.
Detector Location
Detector Indications
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Basic Connections
230v Supply
3Amp Fused Spur
EM Stop Buttons,
Thermal links
(Normally closed)
For multiple, connect in
series.
Pressure Sender unit
mounts on to the ody of the gas
valve
(Required)
Gas Solenoid
Medem
Gas detectors
Multiple,
connect in
parrallel
Live feed through the
Medem CM2M-K2 channel
current Monitor
fans Fan speed
controls Fan live
Supply
Fire Alarm
Requires a volt
free NC contact
Where using 3 phase fans
interlock on a single phase
See page nine
Earth Connections not shown
0-10v output for
connecting to a fan
speed controller
Two core low voltage connection
6 core low voltage
+/- 12v Power
S1 = Supply Fan N/C contact
E1 = Extract Fan N/C contact
Fan Interlock Connections
230v Supply
For water solenoid
valve
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Electrical contactor
Method 1 ( Preferred )
Using this wiring method, when isolating the supply there are no other voltages present within the panel.
IMPORTANT! If wired this way, a warning notice must e attached to the panel to indicate that there
are two separate mains feeds.
Contactor coil
Live feed through switched relay
To bench
sockets
L N
Supply in
230v Supply
3Amp Fused Spur
Electrical Contactor
230v Supply
3Amp Fused Spur
Method ne (Preferred)
Method Two
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Pressure Sender & Valve connection
Incorrect
Ensure that the valve is correctly installed with regard to the direction of the flow of gas and that the Sender Unit is fitted the
correct way round. (Note: there is no flow “through” the pressure sender unit, it is purely reading the pressures either side of the
valve.
Correct
Pressur
e
Solenoid
Never mount the valve such that the Solenoid or Sender Unit are elow the horizontal.
Inlet Side/Upstream Outlet Side/Downstream
Direction of flow
Gas Solenoid and Sender Unit Mounting
Pressure sender unit
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Fitting Kit
OUTLET PORT
Note: If this port is lanked off,
use port on ase of valve.
WALL MOUNTING STRAP
NOTES:
Solenoid coil of the valve should never e mounted elow the horizontal.
Pressure sender unit should never e mounted upside down (to protect from water ingress)
Approx 400mm length
INLET PORT & OUTLET PORT
Note: These ports could e
side y side
Mounting details - Fitting kit
PRESSURE SENDER UNIT
INLET PORT
Fitting kit - Contents
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Remote stop uttons
To EM Stop connections in the
panel
Use terminals TB2 A & C Use terminals TB2 A & C
Remote stop uttons can e connected to the panel terminal
marked as “EM STOP” (num er 6 ).
The remote uttons must e wired as shown in order to provide a
“closed contact” for the control panel.
If thermal links are to be installed these should be wired
in series with the EM stop buttons
To EM Stop connections in the
panel
Indicator ar shows when
pressed
Normal EM-Stop Activated
Multiple Stop Buttons
Single Stop Buttons
Resetting (indicator bar)
The stop uttons supplied y Medem are of a “Push Glass, key resetta le” style, when activated a yellow indicator ar will
show and the unit will require resetting using the key provided.
Multiple stop uttons are wired in series.
If thermal links are to e installed these too should
e wired in series with the EM stop uttons
Use terminal TB2 A & C
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Warranty
Medem (UK) Limited
Project House
19 Dallimore Road
Manchester
M23 9NX
Tel: [phone]
Fax: [phone]
We : www.medem.co.uk
E-mail: [e-mail]
Medem UK Warranty
Terms & Conditions
1. The warranty is a parts warranty and Medem UK Ltd will not cover or accept any la our or
other expenses that may e incurred in the process of changing faulty product.
2. All panels and sender units are covered y a five year warranty.
3. Gas detector units and other remote detectors carry a two year warranty. Installation of the
detectors should not e undertaken until all uilding and construction work is completed.
4. Gas solenoid valves carry the original manufacturers warranty, though as the supplier
Medem UK will exchange faulty valves for return to the manufacturer.
5. Where a Medem UK engineer (or another company appointed y Medem UK) commission
and installed system then that system will carry a ten year warranty. This applies to the
main panel and the sender unit. At the time of commissioning a security la el with a serial
num er will e attached to the main panel ox. photographs and a comprehensive record
of the installation will e held y Medem UK.
6. Where a warranty claim is made then, where appropriate, a written order to attend site
must e provided to Medem UK A cost for la our and travel to site will e prepared as a
quote. The cost must e included in the order.
7. Where it is found that the installation and/or the quality of workmanship has contri uted to
or wholly caused the failure of the product then we reserve the right to charge the whole or
a proportion of the cost of the faulty item.
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It is essential that the installation is carried out in the order given
elow to ensure the correct operation of the system.
First read the system description sheet efore following the
instructions elow
1. Connect the gas valve to the marked terminals “gas valve”.
2. Connect current monitors where required (7 & 8 on diagram)
3. Connect the pressure sender unit to the marked terminals (10)
4. Connect any additional EM stop uttons or thermal links in series to the terminals marked “EM stop” (6)
5. Each detector/device has a rotary address switch, each switch should e set to a different num er or letter starting with “0”.
Then connect the gas detectors to terminals marked “detectors” on the panel. Detectors are wired in parallel. “Daisy
chain” (11 & 12 )
6. Connect fire alarm, ensure potential free n/c (13)
7. Connect 0-10 volt to speed controllers 0-10 volt inputs where required (14)
8. Ensure any BMS connections are made to the relays (15)
9. Connect the 3 amp fused spur 240 volt supply to marked terminals.
10. At this point check that the sender unit has een fitted to the control valve and that gas is availa le
11. Once power is connected to the panel the detectors will flash the green LEDs for 90 seconds after which the LEDs will e on
continuously.
12. Press the “learn field utton” (23) this is on the main circuit oard on the right hand side, just over half way up the oard
pressing this once allows the panel to learn how many and which type of detectors are fitted.
13. Press and keep pressed the “display detectors” utton whilst checking on the LCD display that all the detectors have een
recognised y the panel. A recognised detector will appear as “CO” Car on Monoxide, “CM” com usti le, “CH” Car on
Dioxide, “OX” Oxygen depletion and “TP” Temperature. Count the num er of “seen” detectors on screen and ensure total is
the same as the num er of detectors installed. “NM” in the third column means that num er is not monitored. If more than 8
detectors are fitted then press oth the “display detectors” and the “pressure” uttons together to view the next 8 detectors.
Note that a detector set at 0 appears as 1 on the LCD and a detector set as 1 appears as 2 on the LCD etc.
14. At this point turn the on/off switch to the on position press the “gas” utton, the panel will test to ensure gas tightness and
provided there are no leaks the panel will allow gas through and the gas on LED will light. Should the gas test fail then press
the pressure utton to see the pressure in m ars on oth sides of the valve. Thus you can see the pressure drop
downstream provided the valve is closed
15. Check that the panel can see the smallest allowa le pressure drop if it does not then increase the proving time y adjusting
the lue rotary dials (prove time) on the circuit oard and or y switching on SW=X2 (16)
16. Check the operation of the electric contactor y pressing the ’Electric’ utton on the panel lid to switch on and off.
Checklist
Please do not hesitate to call for advice on the
following numbers:
0161 233 0600 office hours
r out of hours call:
Notes.
It is recommended that all systems are commissioned aer installaon by Medem K. This will extend the warranty period from 5
years to 10 years and ensure the system is working as designed.
Please see warranty condions that came with the main panel
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messages
Test fail check all appliances:
The system has found an escape of gas, the most common cause is an open appliance. Check all appliances are off and restart
the pressure test. If the system still reports test fail then a leak will e on the pipe work. Using “Blind utton A” (see page 2) you
can view the gas pressures at the valve, the outlet pressure must remain at least 90% of the value of the inlet pressure or a leak
will e declared.
Error from valve sender unit
System is not receiving data from the sender unit. The pressure sender is a required part of the system and cannot e “linked
out”. Verify the sender is correctly wired and that you have a green flashing LED on the sender unit.
Detector fault XX
The system elieves it has lost connection to a detector on address XX, verify detector addresses and press the “learn
utton” (23). Verify all connected detectors are eing registered y pressing “ lind utton B” (see page 2). If you have no
detectors connected to the system pressing the learn utton will clear the error message.
Supply and/or Extract fans not running.
The system can monitor the fan status via a current monitor or air pressure switches. These provide a closed contact to
terminals S1 and E1, it is a requirement when using fan interlocking that the fans e running (and therefore the S1 and E1
receiving a closed contact) efore the system can egin a gas pressure test. If at any point the fans stop running (opening the S1
or E1 contact) the system will isolate the gas and report fans not running. Check that the fans are not only switched on, ut
actually running and moving air.
Low incoming gas pressure.
The system requires a minimum of 13 mBar of pressure at the inlet side of the gas valve, this is to ensure a correct strength
flame. If at any time the incoming pressure drops elow 13mBar for more than 10 seconds the system will isolate the gas and
report “low incoming gas pressure”
Note: if this occurs during installation check the sender unit direction of flow, if the sender is installed ackwards the system will
elieve the “outlet” to e the “inlet” and therefore see an open end as eing low incoming gas pressure.
Emergency stop button pressed.
The system has an panel mounted emergency stop and connection inside for remote uttons. First check the panel utton (once
pressed some require resetting y twisting and releasing). Clear the message y turning the main system switch off and then
ack on, if the message remains check any remote uttons and their connections. The terminal for the remote uttons requires
a volt free normally closed contact, ensure all remote stop uttons, thermal links any another connected systems (BMS/Fire
panels) are reset and the contacts are closed.
In the event of any alert the system will always give a reason on screen as to the cause.
Common messages you may receive are shown elow with further explanation.
If you require any help or if anything is unclear then please contact technical support on 0161 233 0600
SEC-L v4