Merkava Falcon 3K User manual

Falcon 3K/5K/8K
User Manual

Falcon 3/5/SK Quick Start Guide:
DISCLAIMER: We recommend having a bicycle mechanic assemble this eBike.
1. Carefully remove contents of box out of the packaging.
You will find:
• 1 x Falcon 3/5/BK
• 1 x 110V Charger
• Mud Guards (optional)
2. Install Front wheel and tighten bolts.
3. Place handle bar in place and tighten allen screws
4. Place LED lamp (if equipped) in place and tighten bolts
5. Place seat to desired height and tighten quick release latch.
6. If you purchased a Falcons/SK with motocross seat you will need to remove both frame side
panels in order to tighten the bolts of the seat into the frame.
7. Inflate tires to about 35-40PSI or as recommended on the tire.
8. Place your Falcon 3/5/SK in a clean and dry environment and proceed to visually check the
components and ensure that all screws and bolts are tightened and that tires are correctly
inflated. Check and adjust break levers to your preference and check that the single or multi
speed derailleur functions properly. This is usually already done once at the factory and
once before shipping but as a precautionary measure we recommend you do this as well
before riding.
9. Charge your Falcon 3/5/SK in a clean and dry environment at ambient temperature until
light on the charger turns from red to green. See below for instructions on maintaining your
battery life.
10. Once you've familiarized yourself with the digital display you will be ready to ride. Please
ride carefully! (see attached instruction for SW900 Intelligent display)
IMPORTANT NOTE: TO AVOID DAMAGING YOUR BATTERY PACK WE STRONGLY RECOMMEND
USER SHUTS DOWN AND RECHARGE THE FALCONS/SK ONCE BATTERY LEVEL REACHES 10%. YOU WILL
ENTER THIS CRITICAL LEVEL SHORTLY AFTER YOUR DISPLAY SHOWS 1 .

Quick Tips:
Here are a few tips to make the best use of your new Falcon eBike.
Due to the weight of the bike, if you try to pedal from a standstill (with no motor assistance) you will
find that it will take much effort to get the bike to accelerate. The best practice is to throttle first to get
the bike moving and get some momentum then releasing the throttle and start to pedal. The Pedal
Assist Mode will then kick in and move you forward effortlessly. Always start on the lowest PAS mode
1.
Because of its very high power output and the fact that it takes a second or two for commands to be
transmitted from the pedal to the controller and finally to the motor on Pedal Assist mode, we suggests
only using this PAS mode on long stretches of trails where you intend on maintaining a consistent
speed for a while.
In all other circumstances, where you're maneuvering around parking lots, crossing roads or simply need
to maintain slow and manageable speeds you should only use the throttle as this is where you have the
most control over the bike.
Also keep in mind not to pedal AND throttle simultaneously as these are two different riding modes.
Ride safe and have a great season.
Merkava eBikes

SW900 Display operation:
1. To start your eBike insert key and turn once clockwise then long press the "M" button to
activate the display.
2. To turn off your eBike long press the "M" to deactivate the display and turn the key counter
clockwise before removing it.
3. Short pressing the "M" button will toggle between various informations on the screen such as
TRIP DISTANCE, ODOMETER, AVG SPEED, MAX SPEED etc.
4. You can change the Pedal Assist Mode from 1 to 5 using the "Up" and "Down" arrows while
riding.
5. You may also ride thie eBike using the throttle only.
6. You should only use ONE riding mode at a time. If using throttle do not pedal. If
pedaling with pedal assist mode do not use the throttle.
7. Please note, throttle only riding will lower the max range on a charge considerably.
8. To enter the "Walk" mode (constant Gkm/hr speed) long press the "Down" arrow.
9. To turn on the headlight, press the yellow button on the handlebar.
Parameter settings functioning:
1. Long press "Up" and "Down" arrows simultaneously to enter settings mode. To exit settings
mode repeat to long press "Up" and "Down" arrows simultaneously or simply allow a few
seconds and the display will revert to the main screen automatically.
2. To change the current setting short press either the "Up" or "Down" arrow.
3. Short press the "M" button to save the setting and move to the next setting.
4. Repeat the above for all settings and then exit the setting mode by Long pressing "Up" and
"Down" arrows simultaneously
Various Parameter Settings:
1. POl: Screen Brightness. Ranges from darkest (1) to brightest (3).
2. P02: KM or Mile selection
3. P03: Voltage selection. This should be set to 72V
4. P04: Auto shut off. 0 value means display will not shut off when not in use. We suggest setting
this value to 3 min.
5. POS: PAS Grades should be set to 1
6. P06: Wheel size should be set to 26
7. P07: Speed measuring magnet should be set to 46
8. POS: Speed limit should be set to 100 to obtain full motor output
9. P09: Zero start and non zero start mode. O= Zero start mode and 1 = Non zero start mode.
Zero start mode means the throttle will deliver power to the rear wheel even if the bike is at a
complete standstill. It Is the ideal setting but carries the risk of someone unintentionally
depressing the throttle while not on the eBike and losing control of it.
Non Zero start mode means the eBike needs to be in motion before the throttle starts
delivering power to the rear wheel. It is a safer mode but not as practical given that these are
fairly heavy eBikes.

Most people tend to use the throttle gently at first to gain some momentum before starting to
pedal. If this Is your choice then you must set this value to 0 =Zero start mode.
10. Pl0: Driving modes
0 = PAS ONLY. Throttle will not work
1 = Throttle ONLY. PAS will not work.
2 = PAS and Throttle will function.
IMPORTANT: AVOID PEDALLING AND USING THROmE AT THE SAME TIME. EITHER PEDAL ON
PAS MODE OR USE THROTTLE ONLY. Doing both serves no purpose.
11. Pll: PAS sensitivity should be set to 3
12. P12: PAS start strength should be set to 3
13. P13: PAS magnet type should be set to 12
14. P14: Controller Current limit should be set to 20
15. PlS: No Function
16. P16: Reset ODOMETER. Long press "UP" arrow for 5 seconds to reset the ODO to 0KM. All
temporary data will automatically reset every time the bike is turned off.
17. FOR THE SkW version, all settings are the same as above EXCEPT P07 which should be set to
32
IMPORTANT NOTE: TO AVOID DAMAGING YOUR BATTERY PACK WE STRONGLY RECOMMEND
USER SHUTS DOWN AND RECHARGE THE FALCON 3/5/SK ONCE BATTERY LEVEL REACHES 10%. YOU
WILL ENTER THIS CRmCAL LEVEL SHORnY AFTER YOUR DISPLAY SHOWS 1.

Maintaining your Falcon3/5/8K battery pack:
Before shipping, each and every transporter is checked for overall quality control and condition of
battery pack. Battery is tested and fully charged before shipping.
The lithium ion technology is intended to last for several years while being charged and discharged many
times. However, the battery's life span will depend on your care of the battery.
Battery life will depend on your maintenance and care of the battery. Falcon 3/5/8K uses advanced
Lithium-Ion batteries made with high capacity SAMSUNG or PANASONIC cells and they should be
charged at least once a month (when not in use) to ensure the longevity of your battery. Make sure to
only use our supplied 72V/84V charger on your 72V battery.
Allow your battery to rest for 10 minutes after charging before riding and for 10 min after riding before
charging. Unplug your battery charger after the light turns green indicating your battery is fully charged.
Always unplug the charger from the wall outlet before plugging or unplugging the other end into your
Falcon 3/5/8K.
Always use a power bar to protect against current surge.
Typical charging time after the battery has reached the 10% critical low level is between 6 to 8 hours
using the provided SAh charger.
Caution: Do not expose your battery to extremely low or high temperatures to avoid potential damage
to your battery.»
IMPORTANT NOTE: TO AVOID DAMAGING YOUR BATTERY PACK WE STRONGLY RECOMMEND
USER SHUTS DOWN AND RECHARGE THE FALCON 3/5/SK ONCE BATTERY LEVEL REACHES U>%. YOU
WILL ENTER THIS CRITICAL LEVEL SHORTLY AFTER YOUR DISPLAY SHOWS 1.

Warranty information:
Merkava stands behind its products. All our transporters benefit from a 2 year limited
warranty.
The COMPANY warrants that the frame will be free from defects in the materials and
workmanship for a period of 2 years.
The COMPANY warrants that the motor and battery pack will be free from defects in the
materials and workmanship for a period of I year•.
The COMPANY warrants that the electrical components including the controller, digital
display and charger will be free from defects in the materials and workmanship for a period of
6 months.
Before shipping, we conduct spot checks on our transporters to validate overall quality and
condition of electrical components including motor and battery pack. These checked units have
their battery tested and fully charged before shipping.
The lithium ion technology we use is intended to last for several years while being charged and
discharged many times. However, the battery's life span will depend on your care of the battery.
If the PRODUCT proves defective AND a claim is filled during the warranty period, the
COMPANY at its option, will:
Repair the PRODUCT by means of telephone support, email support, or by providing the
necessary parts at no charge.
Warranty claims must be filed with Merkava by email: info@merka va . ca
•warranty on battery will be limited to 6 months if it is detennined that our guidelines for proper
battery care have not been followed.
The following are not covered by the warranty:
• Wear and tear on frame, grip tape, levers, tubes, tires, brake discs, brake pads, cables,
seats, plastic fairings and any other component which wears out naturally during usage.
• Minor scratches and stress marks that may occur during shipping and handling.
• Water damage caused by exposing sensitive electrical. parts to water such as washing
transporter with hose or pressure washer.
• Accidents, misuse, abuse, human errors or lack of maintenance.
• Acts-of-god such as fire, flood, earthquake, freezing, etc

Warranty information continued:
The following will void the warranty:
• The modification of your transporter or use outside those specified on this site.
• The serial number of the product has been altered or removed.
• The product has been dismantled and repaired/reassembled improperly or with
aftermarket parts.
• Overloading your transporter.
• Storing your transporter outdoors.
IMPORTANT NOTE: TO AVOID DAMAGING YOUR BATTERY PACK WE STRONGLY RECOMMEND
USER SHUTS DOWN AND RECHARGE THE FALCON 3/5/BK ONCE BAmRY LEVEL REACHES 10%. YOU
WILL ENTER THIS CRITICAL LEVEL SHORTLY AFTER YOUR DISPLAY SHOWS 1 BAR OR REACHES.

Safe Operation:
Always wear a Helmet
• Always Start in the slow Pedal Assist mode
• Grip both hand grips
• Check brake level for positive braking action
• Turn the key to the ON position
• Press "M"power button on the display for 2-3 seconds
• Use throttle to get the eBike in motion then release the throttle and start pedaling,
motor will kick in within a second or two.
• You should only use ONE riding mode at a time. If using throttle do not pedal. If
pedaling with pedal assist mode do not use the throttle.
• Once your comfortable riding the eBike you can start using the throttle instead of
pedaling. Please note, throttle only riding will lower the max range on a charge
considerably.
• ALWAYS follow your local laws regarding eBikes and be respectful of other riders on the
trails.
Helmet
Always wear an ASTM and CPSC certified helmet when riding. Make sure that chin strap is
attached before your ride and follow the helmet manufactures instructions for proper user and
fit.
Footwear
Make sure to always wear shoes that have good traction on the pedals and will stay on your
feet.
Brakes
Squeeze the hand brake levers to ensure there is positive braking action before starting your
ride.
IMPORTANT NOTE: TO AVOID DAMAGING YOUR BATTERY PACK WE STRONGLY RECOMMEND
USER SHUTS DOWN AND RECHARGE THE FALCON 3/5/SK ONCE BATTERY LEVEL REACHES 10%. YOU
WILL ENTER THIS CRITICAL LEVEL SHORTLY AFTER YOUR DISPLAY SHOWS 1.