MicroBoards Technology CX-1 Publisher User manual

CX-1 Disc Publisher
For Microsoft Windows®2000 & XP
Users Manual
Microboards Technology LLC Version 1.00

•Introduction
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MICROBOARDS TECHNOLOGY, LLC CX-1 DISC PUBLISHER
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TABLE OF CONTENTS
INTRODUCTION..............................................................................................................................................................5
WHAT’S INCLUDED ...........................................................................................................................................................5
SYSTEM REQUIREMENTS ...................................................................................................................................................6
ASSEMBLY AND INSTALLATION...............................................................................................................................6
ASSEMBLY INSTRUCTIONS ................................................................................................................................................6
CX-1 Disc Publisher Assembly.....................................................................................................................................6
FRONT PANEL INDICATORS AND BUTTONS........................................................................................................................7
LOADING DISCS.................................................................................................................................................................7
INSTALLING INK CARTRIDGES...........................................................................................................................................8
Supported Ink Cartridges .............................................................................................................................................8
Loading / Replacing Ink Cartridges .............................................................................................................................8
Replacing Empty Ink Cartridges...................................................................................................................................9
CX-1 DISC PUBLISHER INSTALLATION............................................................................................................................10
CONNECTING TO A PC.....................................................................................................................................................10
WINDOWS XP..................................................................................................................................................................11
PRINTING PREFERENCES..........................................................................................................................................13
PRINT QUALITY TAB .......................................................................................................................................................13
Printing Recommendations.........................................................................................................................................13
Print Quality Advanced Features...............................................................................................................................13
Print Quality Advanced Features...............................................................................................................................14
COLOR TAB.....................................................................................................................................................................14
Color Options.............................................................................................................................................................14
Color Attributes and Color Space ..............................................................................................................................14
DIAMETER SETTINGS TAB ...............................................................................................................................................15
INK TAB ..........................................................................................................................................................................15
ALIGNMENT TAB.............................................................................................................................................................15
ABOUT TAB.....................................................................................................................................................................16
THE MICROBOARDS PRINTER TOOLBOX............................................................................................................16
CLEANING .......................................................................................................................................................................16
PEN CALIBRATION...........................................................................................................................................................16
AUTOMATIC MARGIN CALIBRATION ...............................................................................................................................17
PRINT TEST DISC.............................................................................................................................................................17
EXERCISE BELT...............................................................................................................................................................17
USING SURETHING DISC LABELER........................................................................................................................17
Creating New Labels ..................................................................................................................................................17
Printing Labels...........................................................................................................................................................17
THE CX-1 DISC PUBLISHER AND ZULU2................................................................................................................18
ZULU2AND PRINT ONLY MODE......................................................................................................................................20
ZULU2ROBOTICS UTILITIES............................................................................................................................................20
Enable Configure Dialog............................................................................................................................................20
Exercise Belts .............................................................................................................................................................20
Unload the Drive ........................................................................................................................................................20
SOFTWARE RE-INSTALLATION...............................................................................................................................21
TOOLBOX RE-INSTALLATION ..........................................................................................................................................21
ZULU2SOFTWARE RE-INSTALLATION.............................................................................................................................21
SURETHING LABELER SOFTWARE RE-INSTALLATION .....................................................................................................22
TROUBLESHOOTING...................................................................................................................................................23
PRINTER NOT PRINTING ...................................................................................................................................................23
DISK LOAD ERROR...........................................................................................................................................................23
OUT OF MEDIA INDICATOR ON FRONT PRINTER PANEL...................................................................................................23
GAPS OR OVERLAP IN INK COVERAGE.............................................................................................................................23
PRINTING OFF THE PRINTABLE SURFACE.........................................................................................................................23
“NO PRINTERS CONNECTED”MESSAGE ..........................................................................................................................23
LOW INK WARNING.........................................................................................................................................................24
OUT OF INK MESSAGE.....................................................................................................................................................24
PRINTING SPECIFICATIONS .....................................................................................................................................25
TECHNICAL SUPPORT ................................................................................................................................................26

•Introduction
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MICROBOARDS TECHNOLOGY, LLC CX-1 DISC PUBLISHER
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Introduction
The Microboards CX-1 Disc Publisher is a single drive, 100 disc capacity print and record system. The CX-1
combines industrial strength printing and recording into a single, easy to use duplicator. The system includes
one 18x DVD recorder. Microboards and HP co-developed the printer technology, allowing up to 4800 x 1200
dpi printing. The Prassi Zulu 2 software is a dynamic interface for both beginners and power users to easily
record DVD Video, DVD data, Audio CD’s, Data CD’s, Video CD’s and much more.
Other features include:
•Asynchronous print and record function
•Creation of audio CD’s from MP3, wma or wave files
•Full support for CD Text, Pre-Gap, UPC and ISRC
•Batch mode, allowing up to 8 different masters to be used at a time.
•Multi-borders support.
•Integrated print function with prn or SureThing print files.
Fully Integrated Automation
Microboards combined our patented auto-loading system with HP's proven inkjet printer technology to give
users the highest output possible, both in image resolution and print speed. Since the CX-1 Disc Publisher is
an auto-loading printer, no calibration of robotics or manual feeding of discs is required. The CX-1 Disc
Publisher connects by a single USB 2.0 interface to your computer.
Flexibility and Speed for Any Application
While the CX-1 Disc Publisher was designed to fill a need in the high-volume arena, it also has the ability to
print at 4800 x 1200 dpi on both DVD and CD media. With the included design software, users can enjoy its
benefits whether making a few discs or a few hundred.
What’s Included
When unpacking your CX-1 Disc Publisher system, the following items should be included:
•CX-1 Disc Publisher
•CX-1 Disc Publisher Quick Start
Guide
•Users Manual (This document)
•Power Cord
•USB 2.0 Printer Cable
•Blank Printable CD’s
•3 Input Bin rods
•100 disc output assembly
•Microboards CX-1 Disc Publisher
Install CD (Includes Windows
2000/XP drivers, Printer Toolbox,
Zulu2 Disc Publishing Software, and
SureThing Label software)
•1 V102C Tri-color ink cartridge
•1 V101B Black ink cartridge
•Print Sample
If any of these items are missing, please contact your distributor or Microboards Technology
Technical Support department at 952-556-1639.
The CX-1 Disc Publisher installation disc includes
an Installer that will walk you through the process
step by step. Please perform the installation in
order as specified in the Installer before connecting
to a computer.

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System Requirements
The Microboards CX-1 Disc Publisher has the following minimum requirements and compatibilities:
Supported Operating Systems
Microsoft Windows 2000 with SP4 or Windows XP with SP2.
Processor
Pentium 4 (or equivalent) CPU, running at 2.0 GHz or faster.
System Memory
Minimum 512 MB of system memory.
Hard Drive Space
Approximately 40MB of free space is required for the applications and drivers. For storing disc
images, temporary space is needed for the full disc dimension. That could be up to about 800MB for
CD or about 5 GB for DVD.
A separate internal 7200 RPM hard drive is recommended for storing your data. Using the same
hard drive as the operating system can cause the system to perform slowly.
USB Connection
USB 2.0 is required.
Assembly and Installation
Assembly Instructions
CX-1 Disc Publisher Assembly
Remove the CX-1 Disc Publisher system from the shipping box and confirm you received all of the
items.
Place the CX-1 Disc Publisher on a stable, flat surface. You will need
room both in front and behind the system, as discs will be accessed
from both locations.
Install the 2 long input bin posts into the input hopper by screwing them
down onto the screw mounts on the left side of the input hopper. Install
the wide post on the right side of the input hopper.
Install the output bin:
•Align the two holes in the output bin with the holes on the Front of the printer (numbers 1 and 2).
•Secure the output bin with the two thumb screws.
•The output bin should now be securely in place.
•Next, slide in the 100 disc output spindle into place.
The Output Bin is designed to hang over the front edge of your
work surface.
Plug in the PF-3 Print Factory with the AC power cord provided.
Turn on the PF-3 using the switch on the back of the unit.
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Front Panel Indicators and Buttons
oPower Button – The Power button turns the CX-1 Disc Publisher on and off. It may take a
few seconds for the CX-1 Disc Publisher to turn on after you press the Power button
NOTE: The AC power switch located on the back of the CX-1 Disc Publisher must
be turned on first in order to supply power to the Front Panel.
oPower On LED – This LED will show green when the power to the printer is on.
oCancel Button – Pressing the Cancel button cancels the current print job.
oOut of Media Indicator Button – Pressing this button will clear any media feed issues. This
button has an LED that will flash amber when a media feed issue is occurring.
oOut of Ink LED – This LED will be on if the cartridges are missing or if there is an issue with
either of the cartridges.
Loading Discs
The system will accept CD or DVD 120 mm (12 cm) inkjet printable discs. If the disc does not have
an inkjet printable surface, the ink will not adhere to the surface of the disc. The CX-1 Disc Publisher
will only accept 12 cm discs. Business card or 8 cm discs are not supported by this system.
Figure 1 Figure 2
Load the first 5 or 6 discs flat, as seen in figure 1.
Load the rest of the discs at an angle, against the wide input rod, as seen in figure 2.
The CX-1 Disc Publisher will hold a maximum of 100 discs. DO NOT load more than 100 discs in the
system, as this may cause the discs to load incorrectly.
Power Button Power On LED
Cancel Out of Media
Indicator
Out of Ink LED

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Installing Ink Cartridges
Supported Ink Cartridges
The CX-1 Disc Publisher uses 1 tri-color ink cartridge and 1 black ink cartridge. The part numbers for
these cartridges are V102C (color) and V101B (black). If other cartridges are installed, the CX-1 Disc
Publisher will not function. These cartridges are available from any Microboards reseller.
Refill kits or non-Microboards ink cartridges are not recommended for use in the CX-1 Disc
Publisher system. Use of non-Microboards cartridges will cause the printer to fail. Use of
refilled cartridges may cause the CX-1 Disc Publisher to fail and may affect your warranty.
Loading / Replacing Ink Cartridges
Cartridges can be changed while the CX-1 Disc Publisher is on. The Out of Ink LED will light if any
cartridge is beginning to run low on ink.
•With the printer on, open the front cover and wait for the print carriage to move to the center
of the printer.
•Lift the cartridge latch by lifting the center of the front of the latch.
•If replacing an empty ink cartridge, remove the cartridge that needs changing by sliding the
cartridge forward.
•Remove each new print cartridge to be installed from its packaging.
•Remove the protective covering from the printheads before installing the cartridges.
•Slide the correct ink cartridge into the correct slot – color on the left, black on the right.
•Lower the cartridge latch until it locks into place by applying pressure to the finger
depression.
•Close the front cover.
•Wait for the cartridge priming cycle to complete before sending any print jobs to the printer.
The priming cycle will take approximately 70-80 seconds.
Any time you change ink cartridges, you should always wait until the printer has primed the
cartridges before sending it a print job. The priming cycle will take 70-80 seconds to complete
after the door is closed.
Lowering the Cartridge Latch
The latch on the right in is the
correct position. The left latch is
being closed.
Inserting or Removing a Cartridge
After lifting the cartridge latch,
slide the cartridge back to insert,
or forward to remove.

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Replacing Empty Ink Cartridges
The CX-1 Disc Publisher will notify you when either cartridge is completely empty. Since the current
print job will be cancelled at that point, it is strongly recommended that you replace the cartridges
when you are notified that they are low rather than waiting until they are empty.
Since the CX-1 Disc Publisher is designed for unattended operation, however, this may not always be
possible. If you see the Out of Ink message on your PC, please perform these steps:
1. Open the front door of the CX-1 Disc Publisher.
2. When the carriage moves to center, remove the ink cartridge specified in the message.
3. Replace the cartridge and close the front door.
4. Press the Cancel button on the front printer control panel.
5. Wait for the printer to prime the cartridge. The priming cycle will
take approximately 70-80 seconds to complete. Do not perform the
next step until the priming cycle completes.
6. After the disc ejects, click the OK button on the Out of Ink message.
7. If this occurs during a Zulu2 action and the
cartridge is not replaced immediately, you
will see the message shown to the right.
Click the OK button on that message to
continue with the Zulu2 action.
Any time you change ink cartridges, you should always wait until the printer has primed the
cartridges before sending it a print job. The priming cycle will take 70-80 seconds to complete
after the door is closed.

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CX-1 Disc Publisher Installation
The CX-1 Disc Publisher installation disk includes an Installer that will walk
you through the process step by step. Please use the Installer and follow the
installation steps in order.
The following installation sections are intended only as a reference for the installation process, not as
a guide to installing the CX-1 Disc Publisher. Performing the installation out of order could result in
an unsuccessful installation.
The CX-1 Disc Publisher Installation Quick Reference Guide will show you the order in which the
installation will occur.
Connecting to a PC
DO NOT CONNECT YOUR CX-1 DISC PUBLISHER TO A COMPUTER BEFORE
RUNNING THE INSTALLER LOCATED ON THE INSTALLATION DISK!!
The connection between the PC and the Microboards CX-1 Disc Publisher is done with one USB
cable.
1. Confirm that the AC power cord to the back of the PF-3 Print Factory is connected and that the
switch in the back is ON.
2. Confirm that your PC is powered on.
3. Connect the square shaped end of the USB cable to the back of the CX-1 Disc Publisher.
4. Connect the flat, rectangular end of the USB cable into a USB 2.0 port in
your PC.

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Windows XP
The Windows Found New Hardware Wizard will appear during any installation, including when using
the Installer. Please follow all directions in the order in which they appear when using the Installer.
Turn on power to the CX-1 Disc Publisher.
Turn on power to the PC.
Windows will now boot up and Windows XP will start stating that
new hardware is found, much like this screen:
Insert the Microboards CX-1 Disc Publisher CD into a drive in your
computer. Follow the instructions provided by the installer.
Connect the CX-1 Disc Publisher to the PC only when you are prompted to.
The operating system will next display the following windows:
1. Select No, not this time and click Next.
The following screen will appear:
2. Click the Next button and the files will
be copied from the CD.
3. Click the Next button and the files will
be copied from the CD.
4. Click Finish.
(Continued on next page)

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5. The following screen will appear:
6. Select No, not this time and click Next.
7. Click Next.
8. Click Finish for the next screen.
9. Select No, not this time and click Next.
10. Click Next.
11. Click Continue Anyway.
12. Click Finish to complete the
installation.

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Printing Preferences
Access the Printing Preferences by clicking the Start Button on your Windows computer. Select
Settings and then select Printers. Right click on the Microboards PF3 icon, then select Printing
Preferences. There are 6 tabs across the top of the window. Click each tab to see the available
settings.
Print Quality Tab
The Print Quality tab controls the print resolution.
Print Modes
•Text and Graphics
•Photo
Print Quality
•Max DPI (Photo Only)
•Best
•Normal
•Fast Normal
Printing Recommendations
Text and Graphics mode is used for printing mainly text information and small graphics.
Photo Mode should be used when printing on the entire disc; a quality setting of Best is always
recommended for any Photo Mode printing.
Text & Graphics - Normal Text & Graphics - Best
Photo - Best

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Print Quality Advanced Features
The Print Quality Advanced
Features allow you to adjust the
amount of ink placed on the disc
using the Ink Volume setting,
and adjust the Dry Time of the
disc.
Color Tab
Color Options
The Color Options setting allows you to specify that
the image is to be printed in grayscale. Once
Grayscale is selected, the 3 sub-options are enabled.
Color Attributes and Color Space
Saturation, Brightness and Color Tone allow you to fine tune your print image.
The Color Space options are sRGB/sYCC and AdobeRGB.

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Diameter Settings Tab
The Diameter Settings tab allows you to change
the size of the print image to accommodate the
variety of printable surface area available on
media without having to modify the print image
itself. Moving from non-hub printable media to
hub-printable media, for instance, would only
require that you lower the Inner Diameter setting.
The Enable Masking option must be checked to
use this feature.
The Outer and Inner Diameters will change the
size of the area to be printed. To avoid
excessive ink buildup, these values should never
be set so that the CX-1 Disc Publisher is printing
off the media.
The Parameter Unit should remain on the 0.1mm setting for maximum precision.
The default diameter settings are a 118mm Outer Diameter and a 36mm Inner Diameter. If you are
using hub-printable media and the 17mm inner diameter SureThing template, the inner diameter must
be changed to the appropriate diameter before printing.
NOTE: Masking should always be enabled to avoid printing off the printable surface.
Ink Tab
The Ink tab provides you with the approximate remaining Ink Levels as a percentage of the full
cartridge capacity. These are approximations only, and are based on the assumption that the
cartridges were full when installed in the printer.
The Color Ink percentage is based on the lowest remaining of the 3 colors. To
view the approximate levels of each individual color, click the Advanced Ink
Levels button. The individual color levels are only updated at the beginning or
end of a print job; if you are printing a large number of discs, the overall Color
Ink level on the main tab is a better indication of the true ink level remaining.
Also on the Ink tab are the Ink Cartridge Replacement model numbers, and a Disc Count of the
number of discs printed.
Alignment Tab
The Alignment tab allows you to change the printer alignment.
Alignment
The Resolution setting will specify whether the alignment values
are measured in 1mm or 0.1mm increments. The 0.1mm setting
is more precise and should always be used.
The Alignment values will move the print image on the disc.
Increasing the Top alignment value will move the print image down on the disc, while decreasing it
will move the image up on the disc. Increasing the Left alignment value will move the print image to
the right on the disc, while decreasing it will move the image left.
Use the accompanying graphic on the Alignment tab as a guide for what needs to be done if the
image is not centered.

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About Tab
The About tab provides you with contact information for the worldwide Microboards offices.
The Microboards Printer
Toolbox
To access the Microboards Toolbox, double-click the
toolbox icon located in the tool tray.
Select the Microboards PF3 and click the buttons to
access a particular maintenance function of the Toolbox
for the selected printer.
The Toolbox should be left running at all times in order to
provide you with low ink warnings. Warnings will still be
provided with the toolbox minimized.
Cleaning
The printheads may require cleaning if the printed images show streaks of color. This may occur if
the Disc Publisher has been idle for an extended period of time.
There are 3 levels of cleaning available: Wipe and Spit, Clean, and Super Clean.
Wipe and Spit is a low-level cleaning, using the least ink and taking the least amount of time to
complete. Clean uses more ink and takes more time. Super Clean uses the most ink and takes the
longest time to complete.
After each of the cleanings, a disc will be printed to verify the cleaning results.
Running this process more than once may be required if the quality does not improve after cleaning
one time.
Pen Calibration
The print pens may occasionally need calibration.
You will need to have 2 blank discs loaded in the
input hopper for this process.
Press the Pen Calibration button. A disc will
print with 4 sets of lines – Black to Color
Horizontal, Black to Color Vertical, Black bidi
Alignment, and Color bidi Alignment. Position
the 4 slide bars in the window shown to the right
based on the line that looks best in each of the 4
printed sets.
Click OK when complete. The second disc will
be printed using the entered pen alignment
values.
This procedure should not be a regular necessity.

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Automatic Margin Calibration
If the alignment of the discs is severely out of position, use this button to have the printer find the
location of the media.
Place an unprinted disc in the input hopper. Use the same media normally used during printing to
ensure a better calibration.
Press the Automatic Margin Calibration button. The disc will load and the print carriage will first
find the top and bottom of the disc. Next, the disc will move backwards half the diameter of the media
and the left and right sides will be located. The side location will be performed 3 times before the disc
is ejected out the front.
NOTE: The Margin Calibration is not intended to eliminate the Alignment values on the
Printing Preferences Alignment tab. You may need to fine-tune the image position by
using the Alignment values after the margin calibration is complete.
Print Test Disc
Load an unprinted disc in the input hopper prior to clicking this button to print a Test Disc image.
Exercise Belt
This utility should be run if the printer has been idle for an extended period of time, and can be run
multiple times if necessary. The belts will run at high speed for a period of time to recondition the
belts. It is not necessary to load any media for this utility.
Using SureThing Disc Labeler
SureThing Disc Labeler is included with the CX-1 Disc Publisher and will be installed during the CX-1
Installation. For more information on using SureThing, please refer to the SureThing Help menu.
Creating New Labels
Any label you create in SureThing must use the Microboards template to print correctly.
1. To create a new label, either click New Project in the Action window on the left, or select New
from the File menu.
2. Click the Select Label button on the
lower left corner of the dialog that opens
to view the available label templates if
the dialog that opens does not appear as
shown below.
3. Highlight CD/DVD Printers in the Media
Type column.
4. Highlight Microboards in the
Manufacturer column.
5. Select from the options listed in the Label Type column.
We recommend that you use the 17mm inner hole template to ensure that your image will
fully cover the printable surface on both hub printable and non-hub printable media,
adjusting the Diameter Settings when changing between media types (see page 15).
6. Click OK to begin designing the label.
Printing Labels
Select Print from the File menu while the label you want to print is open. Be sure that
you have selected the Microboards PF3 and that CD/DVD Printer is selected in the
Print Using field before clicking the Print button.
If you are printing more than one copy of a label, enter in the number you wish to print before clicking
the Print button.

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The CX-1 Disc Publisher and Zulu2
All printing and burning is done using Zulu2. If you are only printing and not burning, you can
print directly from SureThing. The Print Only feature under the Robotics menu will launch
SureThing.
The first time the user launches Zulu2, the software will
ask you to configure the CX-1 Disc Publisher system.
This only needs to be done the first time the software is
used.
When launching Zulu2 for the first time, the following
screen appears:
When the CX-1 Disc Publisher is installed, Windows
creates a new COM port. This new port is used by the
CX-1 Disc Publisher.
Generally, the highest port listed will be the
correct port, and will often be the only port above
COM2. However, if more than one port with a
number higher than 2 appears in the drop-down
list, you should verify which is the correct port
before proceeding.
The correct port can be verified through the
Device Manager.
To view the Device Manager, right click on My
Computer from the Windows Desktop or the Start
button menu and select Manage:
The Computer Management screen
will appear.
Open up the Ports (COM & LPT)
selection.

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You will see an entry labeled
“USB Serial Port (COMx)” entry
for each CX-1 Disc Publisher you
have installed. The COMx will
be the COM port number to be
entered into the Configure
screen.
Select the COM Port as found
on the Computer Management
screen.
Next, select the Drive. This
drive will be used as the
recorder.
Finally, select the Printer.
To confirm you have made the correct selections, you
can click on the T box next to each item, as follows:
•When the Tis pressed for the COM Port, the
elevator will move up and down.
•When the Tis pressed for the recorder, the
tray will open and then close.
•When the Tis pressed for the Printer, the
belts will move in reverse.
Checking the Don’t show this window again box will
bypass the configuration step when launching Zulu2
again. You will be able to reset this option should it be
necessary to configure the system again. Go to
Utilities under the Zulu2 Robotics menu to re-enable
the configuration. It is recommended that you leave
this checkbox unchecked.
Click the OK button.
The system will now initialize the CX-1 Disc Publisher. The belts will be cleared of any discs and any
discs in the recorders will be removed and rejected.
Once initialization is complete, the system is ready for use.
Please see the Zulu2 for Microboards Disc Publishers manual for more information on using Zulu2.

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Zulu2 and Print Only Mode
While the CX-1 Disc Publisher was designed to be operated in Burn and Print mode, you can also
use the CX-1 as a disc printer. SureThing Disc Labeler software is included with the CX-1 Disc
Publisher, but you can print using many applications. The image being printed should always be
120mm by 120mm.
Selecting the Print Only option in the Robotics menu will launch SureThing. You will be able to print
directly from SureThing.
While Zulu2 is actively running a Zulu2 action, the robotics will be controlled solely through Zulu2; any
other application will not cause the printer to load a disc to be printed.
If Zulu2 is not closed correctly for whatever reason, the robotics may not be released and discs may
not be loaded onto the belt from the input hopper. If this should occur, simply go into the Robotics
menu and select Utilities.
Click the Print Only Mode button to force Zulu2 to release the robotics. Please note that if you start
another Zulu2 action, the robotics will be controlled through Zulu2 again.
Click OK to close the Utilities.
Zulu2 Robotics Utilities
Aside from the Print Only Mode button described
above, there are 3 other utilities available.
Enable Configure Dialog
Checking this option will enable the Zulu2
configuration dialog.
Exercise Belts
This function will operate in the same manner as
the Exercise Belts button in the Toolbox. See page
17.
Unload the Drive
This function will unload the CX-1 drive and reject
any disc unloaded.