Midtronics DSS-5000 User manual

Users Guide
August 2020
167-000956EN-C
DSS-5000 HD
Battery Diagnostic
Service System
For testing 12- and 24-volt
heavy-duty automotive,
commercial batteries,
and charging systems.

Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527 www.midtronics.com
2
DSS-5000 HD

Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
www.midtronics.com 3
DSS-5000 HD
Chapter 1: Introduction 5
Personal Precautions 5
Symbols Conventions 5
Description 5
Accessories 5
Tester Components 6
Controller 6
Tester Pod 6
Charging Dock 6
Test Preparation 7
Inspecting the Battery 7
Testing Out-of-Vehicle 7
Testing In-Vehicle 7
Connecting to a Battery 7
Testing Individual Batteries 7
Testing A Battery Pack 7
Connecting An Accessory Cable 8
Setting User Preferences 8
Initial Power Up 8
Main Menu 9
Additional Screens 9
Main Menu Icons 10
Support 10
User Manual 10
Self-Diagnostics 10
Chapter 2: Single Battery Test 11
Battery Test 11
Battery Test Results 12
System Test 12
Test Results-Summary 13
Chapter 3: Multi-Battery Test 14
Battery Test 14
Battery Test Results 15
Break Pack 15
System Test 15
Test Results-Summary 16
Chapter 4: Out Of Vehicle Test 17
Battery Test Results 17
Chapter 5: RP129 Test 18
Battery Pack Test 18
Check Battery Pack 19
Battery Test Results 19
System Test 20
Test Results-Summary 20
Chapter 6: Cable Drop 22
Cable Drop Test Results 22
Chapter 7: 24 Volt Test 23
24V Battery Test 23
System Test 24
Test Results-Summary 24
Chapter 8: Digital Multimeter 26
DC Volt Meter 26
AC Voltmeter 26
DC Ammeter 26
AC Ammeter 27
Ohmmeter 27
Amps Volts 27
Temperature 27
Meter Specications 28
Chapter 9: History 29
Tool History 29
Totals By Test Decision 29
Totals By Test Type 29
Totals By Date And Location 29
Vehicle History 29
Vehicle Select Option 29
User History 29
Totals By Test Decision 29
Totals By Test Type 29
Totals By Date And Location 29
Chapter 10: Messages 30
Accessing Messages 30
Message Types 30
Contents

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DSS-5000 HD
Chapter 11: Settings 31
WiFi 31
Adding A Network 31
Deleting A Network 31
Printer Settings 31
Adding A WiFi Printer (Admin Only) 31
Adding A Bluetooth Printer (Admin Only) 31
Deleting A Printer (Admin Only) 31
Email 32
Add Address (Admin Only) 32
Edit Address (Admin Only) 32
Deleting An Address (Admin Only) 32
Server Settings 32
User Settings (Admin Only) 32
User Management (Admin Only) 32
Language Settings 32
System Language 32
Test Result Language 32
Email Language 32
Print Language 32
Display 33
Brightness 33
Auto Brightness 33
Sleep Time 33
Dim Time 33
BMIS Login (Admin Only) 33
Shop Information (Admin Only) 33
Shop Information 33
Test Settings 33
Device List 34
Add Tester Pod 34
Deleting A Diagnostic Base 34
Version Information 34
Factory Preset 34
Legal Information 34
Check for Updates 34
Appendix A: Test Result Descriptions 35
Battery Test Results 35
Pack Test 36
System Test Results 36
Starter Test 36
Appendix B: Test Parameters 37

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Chapter 1: IntroductionDSS-5000 HD
Personal Precautions
Risk of explosive gases.
Never smoke or allow a spark or
ame in the vicinity of a battery.
Batteries can produce a highly explosive mix
of hydrogen gas and oxygen, even when the
battery is not in operation. Always work in a
well-ventilated area.
Wash hands after handling.
REQUIRED BY CALIFORNIA PROP. 65: Battery posts,
terminals, and related accessories contain lead and lead
compounds, chemicals known to the state of California to
cause cancer and birth defects or other reproductive harm.
Inspect the battery for damage and check the electrolyte level.
If the electrolyte level is too low, replenish it and fully charge
the battery. Always use the necessary safety precautions when
working with batteries to prevent severe injury or death.
Follow all manufacturers’instructions and BCI (Battery Council
International) safety recommendations, which include the
following precautions:
9Battery acid is highly corrosive. If acid enters your eyes, im-
mediately ush them thoroughly with cold running water
for at least 15 minutes and seek medical attention. If bat-
tery acid gets on your skin or clothing, wash immediately
with a mixture of water and baking soda.
9Always wear proper safety glasses or face shield when
working with or around batteries.
9Keep hair, hands, and clothing as well as the analyzer
cords and cables away from moving engine parts.
9Remove any jewelry or watches before you start servicing
the battery.
9Use caution when working with metallic tools to prevent
sparks or short circuits.
9Never lean over a battery when testing, charging, or jump
starting.
Symbols Conventions
Symbol Description
!The safety symbol indicates instructions for
avoiding hazardous conditions and personal injury.
The safety symbol with the words CAUTION,
WARNING, or DANGER indicates instructions for
avoiding hazardous conditions and personal injury.
The wrench symbol indicates procedural notes and
helpful information.
Accessories
A033
Lead Post Adapter Set (4)
A401
Paper Roll-10 Pack
A422
DSS-5000 HD Wall Charger
A423
Printer Module
A657
Amp Clamp
(Optional*)
* - For Amp Clamp-ready testers only
A658
USB to micro-USB cable
DSS-5003
Charging/Storage Dock
A823
DSS-5000 HD Replacement
DMM Test Cables
A825
DSS-5000 HD 3 Meter
Replacement Battery Test Cables
Chapter 1: Introduction

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Chapter 1: Introduction DSS-5000 HD
Tester Components
Controller
 Carrying Handle: For carrying the Controller and Tester
Pod (when attached).
Controller Release Lever: Press to release the Controller
from the Tester Pod.
 Power Button: Hold for 2 seconds to turn the Controller
on and o independent of the Tester Pod. Flashes when
the Controller is being charged.
 Touch Screen: Primary user interface.
Camera & Flashlight: For VIN scanning and identication.
 Temperature Sensor: For measuring battery temperature.
 Micro-USB Port: For updating and servicing the Control-
ler when a WiFi network is not available.
 Power Supply Connection
Tester Pod
Accessory Connector: For connecting an optional acces-
sory (ex. Amp Clamp / DMM Cable) to the Tester Pod.
 Controller Charging Contacts: For charging and communi-
cating with the Controller when mounted to the Tester Pod.
Status Indicator LEDs:
- Power is on - Clamps reversed
- Tester Pod is communicating with the Controller
Clamp Storage Mounts: Use to keep the test clamps
protected when the tester is not in use.
Tester Pod Internal Batteries
Charging Dock
 Tester Pod Charging Contacts: For charging the Tester Pod
 Power Supply Connection

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Chapter 1: IntroductionDSS-5000 HD
Test Preparation
Inspecting the Battery
Before starting the test visually inspect the battery for:
•Cracked, buckled, or leaking case. If you see any of these
defects, replace the battery.
•Corroded, loose, or damaged cables and connections. Re-
pair or replace them as needed.
•Corrosion on the battery terminals, and dirt or acid on the
case top. Clean the case and terminals using a wire brush
and a mixture of water and baking soda.
•Low electrolyte level. If the electrolyte level is too low, add
distilled water to ll up to ½ above the top of the plates
and fully charge the battery. Do not overll.
•Corroded or loose battery tray and hold-down xture.
Tighten or replace as needed.
Testing Out-of-Vehicle
The preferred battery test location is in the vehicle. However, if
you plan to test out of the vehicle:
•Always disconnect the negative cable from the battery
rst and reconnect it last.
•Always use a carry tool or strap to lift and transport the
battery.
Failure to properly install lead terminal adapters,
or using adapters that are dirty or worn, may
cause false test results.
When testing side-post or Group 31 batteries, always use lead
terminal adapters provided with the tester—do not test at
the battery’s steel bolts. To avoid damage, never use a wrench
to tighten the adapters more than ¼ turn.
Testing In-Vehicle
The preferred test position is at the battery posts. If you must
test at a remote-post location, it should have both a positive
and negative post. Otherwise, you must remove the battery
and perform an out-of-vehicle test.
At the start of the test, make sure all vehicle accessory loads
are o, the key is not in the ignition, and the doors are closed.
Connecting to a Battery
Do not connect the tester to a voltage source
greater than 30 Vdc.
Testing Individual Batteries
1. If the batteries have threaded studs, screw the negative (–)
stud adapter onto the negative terminal, and the positive
(+) adapter onto the positive terminal.
2. Connect the red clamp to the positive (+) terminal or
adapter.
3. Connect the black clamp to the negative (–) terminal or
adapter.
4. For a proper connection, rock the clamps back and forth.
Both sides of the clamp must be rmly connected before
testing. If the message CHECK CONNECTION appears,
clean the terminals and/or reconnect the clamps
Clamp connection to stud adapter
Clamp connection to stud pad
Testing A Battery Pack
1. At the start of the test, make sure all vehicle accessory
loads are o, the key is not in the ignition, and the doors
are closed.
2. Connect the clamps to the positive (+) and negative (–) ca-
bles that lead to the starter and chassis ground as shown. If
there are multiple cables, re-test for each cable connection.
3. For a proper connection, rock the clamps back and forth.
Both sides of the clamp must be rmly connected before
testing. If the message CHECK CONNECTION appears,
clean the terminals and/or reconnect the clamps.

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Chapter 1: Introduction DSS-5000 HD
By design, most trucks with four batteries will have two
paths for starting current directly to the starter motor to
minimize voltage loss. Even though they are parallel, both
cable paths need to be tested independently – the results
should almost match.
To Ground
To Starter
To Starter
To Ground
To
Ground
To Starter
Standard 12v Parallel Pack
(Common)
Single Pack
(Uncommon)
Connecting An Accessory Cable
Optional accessories such as an Amp Clamp or DMM clamps
plug into the connector on the top of the Tester Pod. Rotate
clockwise to lock the connector and counterclockwise to
unlock.
Setting User Preferences
Before starting your test you may want to customize the use
of your analyzer by setting preferences in the Settings ( )
Menu. The Settings Menu is described in Chapter 11.
Initial Power Up
1. Fully charge the Controller before use.
2. Press and hold the Power button to turn Controller on.
3. Upon initial power-up, the Language Settings screen is
displayed. Tap Next to continue.
System
Language
Select the Controller default language
displayed on the screen.
Test Result
Language
Select the Controller default language
for all displayed tests and test results.
Email
Language
Select the default standard language
for the analyzer to use for all tests and
results sent via email.
Print
Language
Select the default standard language
for the analyzer to use for all tests and
results printed using a networked
printer.
4. A Consent to collect data screen is displayed. Tap the Con-
sent check box and then tap Next to continue.
5. Using the displayed keypad template, enter the new user
name and password.
6. Tap Next to continue.
IMPORTANT: By default, the rst user created
is assigned Administrator rights. Tap Add User
to add additional users. See Chapter 14: Settings
to change these defaults.
7. The Date/Time Settings are displayed. Tap Next to con-
tinue after making any adjustments.
Select Time
Format:
12-hour or 24-hour format
Select Date
Format:
DD/MM/YYYY, MM/DD/YYYY, or YYYY/
MM/DD
Select Time
Zone:
Time zone oset from Greenwich Mean
Time
Set Date: Set the current date
Set Time: Set the current time in the selected time
zone
8. The Test Settings are displayed. Tap Next to continue after
making any adjustments.
Battery
Rating
Default: CCA (Cold Cranking Amps)
Temperature
Units
Select Fahrenheit or Celsius
Decimal
Separator
Select decimal point or comma
9. A list of devices connected to the tester is displayed.
To add a device, tap the plus (+) sign and follow the
on-screen instructions. To unlink from a device, tap the
displayed serial number to select it. Tap the trash can icon
(3) to delete it.
NOTE: A passkey number is automatically gen-
erated once the Bluetooth pairing has been es-
tablished.
Tap the check box to require an Amp Clamp when
performing a System Test.

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Chapter 1: IntroductionDSS-5000 HD
10. A listing of detected Congured WiFi networks is dis-
played.
To select a network: For initial setup, no networks will be
displayed here yet.
To add a network: Tap the plus (+) sign, then select from
one of the displayed detected networks.
To manually add a network, tap the plus (+) sign again.
Follow the on-screen instructions to select the Network
SSID, Security, and IP Settings. Tap Next when nished.
Use the on screen keypad to manually enter the Network
SSID, security type, and IP settings. If necessary, enter the
WiFi network password. Tap Next when nished.
A conrmation screen is displayed when the analyzer has
successfully connected to the WiFi network.
To delete a network: Tap a displayed network to select it.
Tap trash can icon (3) to delete it.
11. The BMIS (Battery Management Information System) Account
screen is displayed. Enter the Midtronics-supplied user-
name and password.
Tap Next to connect to the BMIS database.
NOTE: BMIS is an additional add-on data man-
agement subscription service.
12. The Email Address Book screen (Admin Only) is displayed.
To add an email address: Tap the plus (+) sign, then use
the displayed keyboard to add the address.
To edit an email address: Tap the pencil icon, then use
the displayed keyboard to edit the address.
To delete an email address: Tap a displayed email address
to select it. Tap trash can icon (3) to delete it.
To use the Default Email Server Settings: Tap the gear
icon to use the default.
13. The Shop Information screen (Admin Only) is displayed
Use the on screen keypad to enter the store name,
address, and phone number. Tap Next to continue.
Store Name
Midtronics
Street Address
7000 Monroe
Street Address 2
City
Willowbrook
State
IL
Zipcode
60527
Phone #
1-630-323-2800
14. The login screen is displayed.
15. Tap a user name to access the Main Menu.
Main Menu
Menu Bar
Log Out Log out current user
93% Controller internal
battery level
Bluetooth
connectivity status
Controller internal
battery status
WiFi signal strength
Main Menu Selection Area
Additional Screens
Dots at the bottom or side of a menu or results screen indicate
additional screens are available. Swipe horizontally or vertically
across the Controller screen to view all of the results.
 Screen 1
Screen 2
Screen 3

Screen 1

Screen 2
Swipe
Horizontally
Swipe
Vertically

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Chapter 1: Introduction DSS-5000 HD
Main Menu Icons
Icon Description
Single Baery
Test
For testing vehicles using a single 12V battery.
Includes a full System Test option with or without
Amp Clamp.
Mul-Baery
Test
For testing vehicles with 2 or more batteries
connected in parallel. Includes a full System Test
option with or without Amp Clamp.
Out of Vehicle
Test
For testing out-of-vehicle customer batteries for
possible return.
RP129 Test
Uses RP129 protocol to test each individual
battery in a pack. Measures cable voltage drop
between the alternator, starter and battery pack
during System Test.
Cable Drop
Tests both sides of a circuit simultaneously for
voltage drop. Includes three preset and one
user-dened test.
24 Volt Test
Use to assess battery pack State Of Health
and deliverable current potential in applications
using two 12 volt batteries connected in series.
Includes System Test with optional Amp Clamp.
Digital
Mulmeter
The Digital Multimeter includes DC Volts, AC Volts,
DC Amps, AC Amps, Ohms, Diode Drop, Amps
Volts, and battery temperature for troubleshooting
low voltage electrical circuits in a vehicle.
History
Access archived test histories or search test
history by Vehicle ID, or by technician.
Messages
Displays alerts and notications for upcoming
tests and activities including scheduled tests,
tool software updates and maintenance
opportunities.
Sengs
Setup/adjust: WiFi, printer setup, email settings,
user information, default language, display
and sound settings, BMIS information, shop
information, and connected devices. Also access
to tester software version information.
Support
Access the analyzer Self-Test and a digitized
version of the Instruction Manual.
Support
Support
Use the Support function to access built-in Self-
Testing functions or to view a digitized version of
the Instruction Manual.
User Manual
Tap the icon to view the analyzer's Instruction Manual
on the Controller screen.
Self-Diagnostics
Use to test WiFi network and printer connections,
Tester Pod diagnostics, Controller display testing,
and Controller touch panel testing.
WiFi Self-Diagnostics Tests connectivity to the BMIS
server via the selected WiFi
network
WiFi Printer
Self-Diagnostics
Use to congure a WiFi printer
Tester Pod
Self-Diagnostics
Check connectivity between the
Controller and the Tester Pod
Display Self-
Diagnostics
Tests Controller pixel display
Touchscreen
Self-Diagnostics
Tests Controller touchscreen
responsiveness

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Chapter 2: Single Battery TestDSS-5000 HD
Single Baery
Test
Use In Vehicle Test to perform Battery Tests on in-
vehicle single 12V batteries. A System Test with
an optional Amp Clamp is also available.
NOTE: An In Vehicle Test test will always associate
the in-vehicle battery with the Vehicle ID of the ve-
hicle in which it is installed.
At any time during the test tap to return to the previous
screen or to return to the Main Menu.
Battery Test
1. Connect the Tester Pod test clamps to the battery and re-
move the Controller.
NOTE: For any reoccurring issues with the Con-
troller connecting to the Tester Pod, and the
Tester Pod is connected to a <9.5V battery, re-
place the Pod's 6 AA batteries.
2. On the Controller at the Main Menu tap Single Battery
Test. The Vehicle ID screen is displayed.
3. Vehicle ID: Use the on-screen keypad to manually type the
Vehicle ID number and tap Next.
The displayed digit counter will count up the alphanumeric
characters as they are being entered on the keypad.
Use Manual Entry if the battery being tested is not listed.
Tap >to continue to the Edit Battery Information screen.
4. The Edit Battery Information screen displays vehicle and
battery information.
If the displayed information is correct, tap Next to begin
the Battery Test. Tap on the corresponding box to edit the
parameter information.
NOTE: If no Reserve Capacity/Amp Hours
value is entered, the analyzer will use the aver-
age RC rating for a ooded Group 31 battery
(180 minutes).
NOTE: See Appendix B for test parameter de-
scriptions..
5. Align the temperature sensor on the Controller over the
battery and tap Capture. The test begins when the tem-
perature is successfully captured.
Chapter 2: Single Battery Test

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Chapter 2: Single Battery Test DSS-5000 HD
Battery Test Results
The test results are displayed on the Controller screen.
NOTE: See Appendix A for possible test result
descriptions.
To print or send the test results to a congured printer tap
Send Results. To return to the Home Screen, tap Done or
System Test to continue with the System Test.
System Test
1. If available, connect the optional Amp Clamp to the Tester
Pod and hold the clamp away from any cables with the
jaws closed.
NOTE: If the Amp Clamp is not being used,
begin the System Test at Step 4.
2. Tap Next to zero out the clamp or Skip if the Amp Clamp
is not being used.
3. With the engine and electrical loads o, place the Amp Clamp
around the negative (–) battery cable and tap Next .
4. Start the engine and let it idle.
5. Turn o all accessory loads such as the headlight high
beams and ventilation blower fan.
6. Tap Next. The analyzer tests the alternator output.
7. When prompted, rev the engine to between 1000 to 1250
rpm and hold it there while the analyzer tests the alterna-
tor output again.
8. Tap Next.
9. When prompted Idle the engine.
10. Turn on the high beam headlights and ventilation blower
motor.
11. When prompted, rev the engine to between 1000 to 1250
rpm and hold it there while the analyzer tests the alterna-
tor output again.
12. Tap Next.
13. Turn o the high beam headlights and ventilation blower
motor.
14. Return the engine to idle, then shut it o.
15. Tap Next to display the test results.

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Chapter 2: Single Battery TestDSS-5000 HD
Test Results-Summary
A Test Results - Summary screen is displayed following a
System Test. Tap >to view detailed test results for each part
of the test.
Starter Test Results
Alternator Test Results
NOTE: See Appendix A for possible test result
descriptions.
To send the test results to a congured printer or via email tap
Send Results. To return to the Home Screen, tap Done or
to return to the Main Menu.

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14
Chapter 3: Multi-Battery Test DSS-5000 HD
Multi-Battery
Test
Use Multi-Battery Test to assess battery pack State
Of Health and deliverable current potential. If the
analyzer determines the pack has a low State Of
Charge, each battery in the pack can be tested
individually or skipped.
A SystemTest with an optional Amp Clamp is also
available.
NOTE: A Multi-Battery Test will always associate the
in-vehicle battery pack with the Vehicle ID of the ve-
hicle in which it is installed.
At any time during the test tap to return to the previous
screen or to return to the Main Menu.
IMPORTANT: For accurate testing, split battery
packs must be electrically isolated to a maximum of
four batteries per pack.
Battery Test
1. Connect the Tester Pod test clamps to the battery and re-
move the Controller.
NOTE: For any reoccurring issues with the Con-
troller connecting to the Tester Pod, and the
Tester Pod is connected to a <9.5V battery, re-
place the Pod's 6 AA batteries.
2. On the Controller at the Main Menu tap Multi-Battery
Test. The Acquire Vehicle ID screen is displayed.
3. Vehicle ID: Use the on-screen keypad to manually type the
Vehicle ID number and tap Next.
The displayed digit counter will count up the alphanumeric
characters as they are being entered on the keypad.
Use Manual Entry if the battery being tested is not listed.
Tap >to continue to the Edit Battery Information screen.
4. The Edit Battery Information screen displays vehicle and bat-
tery information based on the Vehicle ID. If the displayed
information is correct, tap Continue to begin the Battery
Test. Tap on the corresponding box to edit the parameter
information.
NOTE: If no Reserve Capacity/Amp Hours
value is entered, the analyzer will use the aver-
age RC rating for a ooded Group 31 battery
(180 minutes).
NOTE: See Appendix B manual for test param-
eter descriptions.
NOTE: Tap Reset to clear additional parameters
manually entered into the Edit Battery Info screen.
5. Connect the clamps to the positive (+) and negative (–)
cables that lead to the starter and chassis ground. If there
are multiple cables, re-test for each cable connection.
6. Tap OK to continue.
7. Align the temperature sensor on the Controller over the
battery and tap Capture. The test begins when the tem-
perature is successfully captured.
Chapter 3: Multi-Battery Test

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Chapter 3: Multi-Battery TestDSS-5000 HD
Battery Test Results
The test results are displayed on the Controller screen.
NOTE: See Appendix A for possible test result de-
scriptions.
1. Tap Send Results to print, email, or send the test results
to a congured printer. To return to the Home Screen, tap
Done
or Next to continue.
2. For a Check Battery Pack result, the option is given to break
the pack and test each battery individually. When testing
individual batteries, the tester uses the parameters from the
Multi-Battery Test and prompts the user through the steps
of disconnecting the pack, testing each battery, and recon-
necting.
Break Pack
1. Disconnect all the batteries in the pack and tap Next.
2. Connect the clamps from the Tester Pod to the rst battery
in the pack.
3. Tap OK to test the battery.
4. Repeat the process until all of the batteries in the pack
have been tested.
5. After the last battery in the pack has been tested, the re-
sults of the individual battery tests are displayed.
6. Tap the individual battery icons to view the specic result
for each battery.
7. Tap Send Results to print, email, or send the test results
to a congured printer To return to the Home Screen, tap
Done or reconnect the pack and tap System Test to con-
tinue .
System Test
1. If available, connect the optional Amp Clamp to the Tester
Pod and hold the clamp away from any cables with the
jaws closed.
NOTE: If the Amp Clamp is not being used,
begin the System Test at Step 4.
2. Tap Next to zero out the clamp or Skip if the Amp Clamp
is not being used.
3. With the engine and electrical loads o, place the Amp Clamp
around the negative (–) battery pack cable and tap Next .
4. Start the engine and let it idle.
5. Turn o all accessory loads such as the headlight high
beams and ventilation blower fan.
6. Tap Next. The analyzer tests the alternator output.
7. When prompted, rev the engine to between 1000 to 1250
rpm and hold it there while the analyzer tests the alterna-
tor output again.
8. Tap Next.

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16
Chapter 3: Multi-Battery Test DSS-5000 HD
9. When prompted Idle the engine.
10. Turn on the high beam headlights and ventilation blower
motor.
11. When prompted, rev the engine to between 1000 to 1250
rpm and hold it there while the analyzer tests the alterna-
tor output again.
12. Tap Next.
13. Turn o the high beam headlights and ventilation blower
motor.
14. Return the engine to idle, then shut it o.
15. Tap Next to display the test results.
Test Results-Summary
A Test Results - Summary screen is displayed following a
System Test. Tap >to view detailed test results for each part
of the test.
Starter Test Results
Alternator Test Results
NOTE: See Appendix A for possible test result
descriptions.
To send the test results to a congured printer or via email tap
Send Results. To return to the Home Screen, tap Done or
to return to the Main Menu.

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www.midtronics.com 17
Chapter 4: Out Of Vehicle TestDSS-5000 HD
Out Of Vehicle
Test
Use Out Of Vehicle Test to test and verify the
condition of customer batteries that are out-of-
vehicle for possible return and/or warranty claim.
At any time during the test tap to return to the previous
screen or to return to the Main Menu.
1. Connect the Tester Pod test clamps to the battery.
NOTE: For any reoccurring issues with the Con-
troller connecting to the Tester Pod, and the
Tester Pod is connected to a <9.5V battery, re-
place the Pod's 6 AA batteries.
2. At the Main Menu, tap Out Of Vehicle Test. The Edit Bat-
tery Information screen is displayed.
3. Enter the correct battery information for each eld.
NOTE: See Appendix B for test parameter
descriptions.
4. Align the temperature sensor on the Controller over the
battery and tap Capture. The test begins when the tem-
perature is successfully captured.
Battery Test Results
The test results are displayed on the Controller screen.
NOTE: See Appendix A for possible test result
descriptions.
To send the test results to a congured printer tap Send
Results. Tap Done or to return to the Main Menu.
Chapter 4: Out Of Vehicle Test

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Chapter 5: RP129 Test DSS-5000 HD
RP129 Test
Tests each individual battery in a battery pack
and cable drop voltage. Amperage between
the alternator, starter and battery pack during a
starting and charging system test is also measured.
NOTE: A RP129 Test will always associate the in-ve-
hicle battery pack with the Vehicle ID of the vehicle
in which it is installed.
At any time during the test tap to return to the previous
screen or to return to the Main Menu.
IMPORTANT: For accurate testing, split battery
packs must be electrically isolated to a maximum of
four batteries per pack.
IMPORTANT: Any batteries in the pack that are be-
low 12.4 volts must be charged before the RP129
test can be performed
Battery Pack Test
1. Connect the Tester Pod test clamps to the battery and re-
move the Controller.
NOTE: For issues with the Controller connect-
ing to the Tester Pod, when it is connected to a
<9.5V battery, replace the Pod's 6 AA batteries.
2. On the Controller at the Main Menu tap RP129 Test. The
RP129 Starter/Controller screen is displayed.
3. Vehicle ID: Use the on-screen keypad to manually type the
Vehicle ID number and tap Next.
The displayed digit counter will count up the alphanumeric
characters as they are being entered on the keypad.
Use Manual Entry if the battery being tested is not listed.
Tap >to continue to the Edit Battery Information screen.
4. The Edit Battery Information screen displays vehicle and
battery information. If the displayed information is cor-
rect, tap Continue to begin the Battery Test. Tap on the
corresponding box to edit the parameter information.
NOTE: If no Reserve Capacity/Amp Hours value
is entered, the analyzer will use the average RC
rating for a ooded Group 31 battery (180 min-
utes).
NOTE: See Appendix B for test parameter
descriptions.
NOTE: Tap Reset to clear additional parameters
manually entered into the Edit Battery Info screen.
5. Connect the clamps from the Tester Pod to the rst battery
in the pack.
6. Align the temperature sensor on the Controller over the
battery and tap Capture. The test begins when the tem-
perature is successfully captured.
7. Tap OK to test the battery.
8. Repeat Steps 5-7 for each individual battery.
Battery 1 Battery 2 Battery 3 Battery 4
Chapter 5: RP129 Test

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Chapter 5: RP129 TestDSS-5000 HD
9. Repeat the testing process until all batteries in the pack
have been tested.
After the last battery in the pack has been tested, the
results of the individual battery tests are displayed.
Check Battery Pack
Following a Check Battery Pack decision, the option is given to
break the pack apart and test each individual battery.
NOTE: If the message "Pack is discharged below
voltage necessary for proper diagnosis" is dis-
played, the pack voltage is below 12.4V and the
RP129 test is aborted. Break the pack and individu-
ally test or charge each battery before retesting.
Follow the on-screen prompts when breaking the pack and
testing each individual battery.
Tap Next following each step.
1. Disconnect all of the batteries in the battery pack.
2. Connect the clamps to the rst battery in the pack.
3. Once the test on the rst battery is complete, remove the
clamps and connect them to the second battery.
4. Repeat the process for each battery in the pack. As each
battery is tested, the numbered icons on the Tablet Con-
troller will display white and display a checkmark.
Test results are displayed when all of the batteries in the
pack have been individually tested.
5. Tap a numbered battery icon on the screen to see the spe-
cic results for that battery.
To print, email, or send the test results to a congured printer
tap Send Results. To return to the Home Screen, tap Done or
System Test to continue with the System Test.
Battery Test Results
The test results are displayed on the Controller screen.
NOTE: See Appendix A for possible test result
descriptions.
1. Tap Send Results to print or send the test results to a con-
gured printer or Next to continue.
2. Edit the displayed vehicle information and tap Next.

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Chapter 5: RP129 Test DSS-5000 HD
3. Connect the positive (+) main clamp from the Tester Pod
to the alternator output stud (B+) and the negative (–)
clamp to the alternator ground.
Connect the positive (+) DMM clamp from the Tester Pod
to the positive battery terminal and the negative (–) DMM
clamp to the negative battery terminal.
4. Edit the displayed vehicle information and tap Next to be-
gin the System Test.
NOTE: Options in gray are not editable.
System Test
1. Start the engine and let it idle.
2. Turn o all accessory loads such as the headlight high
beams and ventilation blower fan.
3. Tap Next. The analyzer tests the alternator output.
4. When prompted, rev the engine to between 1000 to 1250
rpm and hold it there while the analyzer tests the alterna-
tor output again.
5. Tap Next.
6. When prompted Idle the engine.
7. Turn on the high beam headlights and ventilation blower
motor.
8. When prompted, rev the engine to between 1000 to 1250
rpm and hold it there while the analyzer tests the alterna-
tor output again.
9. Tap Next.
10. Turn o the high beam headlights and ventilation blower
motor.
11. Return the engine to idle, then shut it o.
12. Tap Next to display the test results.
Test Results-Summary
A Test Results - Summary screen is displayed following a
System Test. Tap >to view detailed test results for each part
of the test.
Cable Drop Test Result