Mitsubishi Electric MSH-GA60VB- E1 User manual

CONTENTS
1. TECHNICAL CHANGES ····································2
2. PART NAMES AND FUNCTIONS······················3
3. SPECIFICATION·················································5
4. NOISE CRITERIA CURVES·······························6
5. OUTLINES AND DIMENSIONS ·························7
6. WIRING DIAGRAM ············································8
7. REFRIGERANT SYSTEM DIAGRAM················9
8. SERVICE FUNCTIONS ····································10
9. TROUBLESHOOTING······································12
10. DISASSEMBLY INSTRUCTIONS·····················21
11. PARTS LIST······················································23
12. RoHS PARTS LIST···········································25
13. OPTIONAL PARTS···········································27
MSH-GA50VB -
MSH-GA60VB -
MSH-GA80VB - E1
E1
E1
SPLIT-TYPE AIR CONDITIONERS
SERVICE MANUAL
Models
INDOOR UNIT
NOTE:
This service manual describes technical data of the indoor units.
RoHS compliant products have <G> mark on the spec name plate.
For servicing of RoHS compliant products, refer to the RoHS PARTS LIST (RoHS compliant).
Outdoor unit service manual
MUH-GA•VB Series (OB368)
No. OB367
REVISED EDITION-D
Revision D:
• Parts numbers of indoor fan motor and
motor band have been changed.
• Some descriptions have been modified.
Please void OB367 REVISED EDITION-C.
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2
TECHNICAL CHANGES
1
MSH-A18WV - ➔MSH-GA50VB -
MSH-A24WV - ➔MSH-GA60VB -
MSH-A30WV - ➔MSH-GA80VB -
1. Model name has been changed.
Indication of capacity has been changed. (BTU➔kW)
2. Grille design has been changed.
3. Unit size has been changed.(W 1,100mmoH 325mmoD 227mm ➔W1,100mmoH 325mmoD 258mm)
E1E1
E1E1
E1E1
Revision A:
•RoHS PARTS LIST has been added.
Revision B:
•RoHS PARTS LIST has been corrected.
Revision C:
• Another type of the electronic control P.C. board (TYPE 2) has been added to the original one (TYPE 1). They are both com-
patible with MSH-GA50/60/80VB- .
E1
Use the specified refrigerant only
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the spec labels provided with our products.
We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by
failure to follow the instructions.
Revision D:
• Parts numbers of indoor fan motor and motor band have been changed.
• Some descriptions have been modified.
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OB367D

3
PART NAMES AND FUNCTIONS
2
Grille
(When the grille is opened)
Remote controller
Operation section Display section
Emergency operation switch
Operation indicator lamp
Air inlet
To breaker
Power supply cord
Remote control
receiving section
Air cleaning filter (option)
(White bellows type)
Horizontal vane
Vertical vanes
Catechin air filter
Remote control
receiving section
Front panel
MSH-GA50VB
MSH-GA60VB
MSH-GA80VB
ACCESSORIES
1
2
3
4
5
6
7
Installation plate
Installation plate fixing screw 4 o25 mm
Remote controller holder
Fixing screw for 3o3.5 o1.6 mm (Black)
Battery (AAA) for remote controller
Wireless remote controller
Felt tape (Used for left or left-rear piping)
1
7
1
2
2
1
1
MSH-GA50VB
MSH-GA60VB
MSH-GA80VB
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OB367D

4
REMOTE CONTROLLER
MSH-GA50VB
MSH-GA60VB
MSH-GA80VB
ON/OFF
TOO
COOL
PM
AM
TOO
WARM
ON/OFF
FAN
TOO
WARM TOO COOL
VANE
MODE
ECONO COOL
STOP
START
HR.
MIN.
WIDE VANE
LONG
I FEEL COOL
HEAT
DRY
PM
CLOCK
AM
RESET CLOCK
Open the front lid.
Signal transmitting section
Operation display section
OPERATE /STOP
(ON /OFF)button
TEMPERATURE buttons
OPERATION SELECT button
FAN SPEED CONTROL button
OFF-TIMER button
HR. button
MIN. button
(TIME SET button)
ON-TIMER button
RESET button
ECONO COOL button
VANE button
(Horizontal vane button)
CLOCK SET button
LONG button
WIDE VANE button
(Vertical vane button)
Indication of remote controller
model is on back.
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OB367D

5
SPECIFICATION
3
Indoor model
Function
Power supply
Air flow (High/Med./Low
)
Breaker capacity
Running current
Power input
Power factor
Fan motor current
Model
Winding
resistance (at 20:)
Dimensions WOHOD
Weight
Air direction
Sound level (High/Med./Low)
Fan speed (High/Med./Low)
Fan speed regulator
Thermistor RT11 (at 25:)
Thermistor RT12 (at 25:)
Remote controller model

K/h
A
A
W
%
A
"
mm
kg
dB
rpm
k"
k"
MSH-GA50VB
Single phase
230V, 50Hz
768/642/528
10
0.3
60
87
0.30
RC4V32-AA
WHT-BLK 293
BLK-RED 146
1,100O325O258
16
5
42/38/34
1,070/920/780
3
10
10
KP0A, KM04A
Cooling Heating
MSH-GA60VB
Single phase
230V, 50Hz
10
0.3
60
87
0.30
RC4V32-AA
WHT-BLK 293
BLK-RED 146
1,100O325O258
16
5
3
10
10
KP0A, KM04A
Cooling
768/672/588
45/41/37
1,070/960/850
Heating
768/642/528
45/40/34
1,070/920/780
Electrical data
Fan motor
Special remarks
Capacity
NOTE: Test conditions are based on ISO 5151.
Cooling : Indoor Dry-bulb temperature 27:Wet-bulb temperature 19:
Outdoor Dry-bulb temperature 35:Wet-bulb temperature (24:)
Heating : Indoor Dry-bulb temperature 20:Wet-bulb temperature 15.5:
Outdoor Dry-bulb temperature 7:Wet-bulb temperature 6:
Indoor-Outdoor piping length : 5m
Indoor model
Function
Power supply
Air flow
(High/Med./Low)
Breaker capacity
Running current
Power input
Power factor
Fan motor current
Model
Winding
resistance (at 20:)
Dimensions WOHOD
Weight
Air direction
Sound level (High/Med./Low)
Fan speed (High/Med./Low)
Fan speed regulator
Thermistor RT11 (at 25:)
Thermistor RT12 (at 25:)
Thermistor RT13 (at 25:)
Remote controller model



K/h
A
A
W
%
A
"
mm
kg
dB
rpm
k"
k"
k"

MSH-GA80VB
Single phase
230V, 50Hz
10
0.34
69
88
0.34
RC4V40-AA
WHT-BLK 138.2
BLK-RED 159.0
1,100O325O258
16
5
47/42/37
3
10
10
10
KP0A, KM04A
Cooling
960/822/684
1,310/1,130/970
Heating
960/834/732
1,310/1,150/1,020
Electrical data
Fan motor
Special remarks
Capacity
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OB367D

6
NOISE CRITERIA CURVES
4
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
Test conditions,
Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:
47
SPL(dB(A)) LINE
High
FAN SPEED
Heating : Dry-bulb temperature 20: Wet-bulb temperature 15.5:
MSH-GA80VB
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
Test conditions,
Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
42
SPL(dB(A)) LINE
High
FAN SPEED
Heating : Dry-bulb temperature 20: Wet-bulb temperature 15.5:
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
Test conditions,
Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
45
SPL(dB(A)) LINE
High
FAN SPEED
Heating : Dry-bulb temperature 20: Wet-bulb temperature 15.5:
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
MSH-GA50VB MSH-GA60VB
INDOOR UNIT WALL
MICROPHONE
0.8m
1m
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OB367D

7
OUTLINES AND DIMENSIONS
5
258
159
19
58
47
7.5
315
255.547
2.5
98 173
98 173414.5 414.5
5
253
791
56
1068
1100
325
Air out
Air in
Insulation [28
Drain hose [16
(Connected part O.D)
Installation plate
Wall hole [75
Wireless remote controller
Installation plate Indoor unit
{
Liquid line [6.35-0.5m
Gas line [12-0.43m
Insulation [50 O.D
[32 I.D
{
Liquid line [9.52-0.5m
Gas line [12-0.43m
Insulation [50 O.D
[32 I.D
for MSH-GA50/60VB
for MSH-GA80VB
Power supply cord
Lead to right 2.0m
Lead to left 1.0m
MSH-GA50VB
MSH-GA60VB
MSH-GA80VB
Unit: mm
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OB367D

8
WIRING DIAGRAM
6
MSH-GA50VB
MSH-GA60VB
1.About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing.
2.Use copper conductors only. (For field wiring)
3.Symbols below indicate. : Connector
: Terminal block
NOTES:
SYMBOL
C11
F11
HIC1
MF
NAME
INDOOR FAN CAPACITOR
FUSE (3.15A)
DC/DC CONVERTER
INDOOR FAN MOTOR (INNER FUSE)
SYMBOL
MV1
MV2
NR11
RT11
NAME
VANE MOTOR (HORIZONTAL)
VANE MOTOR (VERTICAL)
VARISTOR
ROOM TEMPERATURE THERMISTOR
SYMBOL
RT12
SR141
TB
NAME
INDOOR COIL THERMISTOR
SOLID STATE RELAY
TERMINAL BLOCK
TB
TAB12
33
REMOTE
CONTROLLER
RECEIVER
P.C.BOARD
DISPLAY
P.C.BOARD
102
CN 101 CN
RED
BLU
MV2
CN201
3
2
1
BRN
L
N
3
F11
ELECTRONIC CONTROL
P.C. BOARD
NR11
CN211
CN
111 RT11
RT12
15
MV2
CN
151
CN112
1
2
MV1
HIC1
C11
121
CN
1
3
4
SR141
3
MF
RED
WHT
BRN
YLW
GRY
BLK
GRN/YLW
BLU
PE
BRN
TO OUTDOOR
UNIT
CONNECTING
12V
1
2
3
4
5
6
CIRCUIT
BREAKER
POWER
SUPPLY
CORD
~/N 230V
50Hz
12V
TO OUTDOOR
UNIT
CONNECTING
BRN
BLU
GRN/YLW
BLK
GRY
YLW
BRN
WHT
RED
MF
3
SR141 4
3
1
CN
121
C11
HIC1
MV1
RT13
4
3
2
1
CN112
151
CN
MV2
15
RT12
RT11
111
CN
CN211
NR11
ELECTRONIC CONTROL
P.C. BOARD
F11
3
N
LBRN
1
2
3
CN201
MV2
BLU
RED
CN
101
CN
102
DISPLAY
P.C.BOARD RECEIVER
P.C.BOARD
REMOTE
CONTROLLER
33
TAB12
TB
PE CIRCUIT
BREAKER
POWER
SUPPLY
CORD
~/N 230V
50Hz
1.About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing.
2.Use copper conductors only. (For field wiring)
3.Symbols below indicate. : Connector
: Terminal block
NOTES:
SYMBOL
SR141
TB
SYMBOL
MV2
NR11
RT11
RT12
RT13
SYMBOL
C11
F11
HIC1
MF
MV1
INDOOR FAN CAPACITOR
FUSE(3.15A)
DC/DC CONVERTER
INDOOR FAN MOTOR(INNER PROTECTOR)
VANE MOTOR(HORIZONTAL)
VANE MOTOR(VERTICAL)
VARISTOR
ROOM TEMPERATURE THERMISTOR
INDOOR COIL THERMISTOR (MAIN)
INDOOR COIL THERMISTOR (SUB)
SOLID STATE RELAY
TERMINAL BLOCK
NAME NAME NAME
MSH-GA80VB
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OB367D

9
REFRIGERANT SYSTEM DIAGRAM
7
MSH-GA80VB
Indoor
heat
exchanger
Flared connection
Room temperature
thermistor
RT11
Indoor coil
thermistor
RT13(sub)
Flared connection
Refrigerant pipe [15.88
(with heat insulator)
Refrigerant pipe [9.52
(with heat insulator)
Indoor coil
thermistor
RT12(main)
Strainer
#50
Refrigerant flow in cooling
Refrigerant flow in heating
MSH-GA50VB
Indoor
heat
exchanger
Room temperature
thermistor
RT11
Refrigerant pipe [12.7
(with heat insulator)
Flared connection
Flared connection
Indoor coil
thermistor
RT12
Refrigerant pipe [6.35
(with heat insulator)
Distributor
MSH-GA60VB
Indoor
heat
exchanger
Room temperature
thermistor
RT11
Refrigerant pipe [15.88
(with heat insulator)
Flared connection
Flared connection
Indoor coil
thermistor
RT12
Refrigerant pipe [6.35
(with heat insulator)
Distributor
Unit:mm
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OB367D

10
SERVICE FUNCTIONS
8
Table 1
No. 1 unit
No. 2 unit
No. 3 unit
No. 4 unit
1 unit operation
No modification
–
–
–
2 units operation
Same as at left
Solder J1
–
–
3 units operation
Same as at left
Same as at left
Solder J2
–
4 units operation
Same as at left
Same as at left
Same as at left
Solder both J1 and J2
8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room.
In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be
modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification.
The board has a print as shown below :
8-1. TIMER SHORT MODE
For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board.
The time will be shortened as follows. (Refer to 9-6.)
Set time : 1 minute ➔ 1-second
Set time : 3 minute ➔ 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is
shortened by short circuit of JPG and JPS.)
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1.
After modification, press the RESET button.
MSH-GA50VB
MSH-GA60VB
MSH-GA80VB
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the
remote controller for the indoor unit.
The indoor unit will only accept the signal from the remote controller that has been assigned to the indoor unit once they are
set. The setting will be cancelled if the breaker has turned off, or the power supply has shut down.
Please conduct the above setting once again after the power has restored.
NOTE : For modification, take out the batteries and press the OPERATE/ STOP (ON/ OFF) button 2 or 3 times at first.
After modification, put back the batteries then press the RESET button.
Remote controller model : KM04A
J2
J1
Remote controller model : KP0A
J1
J2
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OB367D