Mitsubishi Electric 800 Series Instruction sheet

INVERTER
FR-AF800
INSTALLATION GUIDELINE
FR-AF820-01540 to 04750
FR-AF840-00770 to 06830
FR-AF842-07700 to 12120
FR-AF860-00680 to 04420
FR-AF862-05450 to 08500
800
Thank you for choosing this Mitsubishi inverter base unit.
This Installation Guideline provides handling information and precautions for use of this product. Incorrect
handling might cause an unexpected fault. Before using this product, always read this Installation Guideline
carefully to use this product correctly.
In addition, carefully read the Instruction Manual (Startup) enclosed with the separate control circuit board. Do not
use this product until you have a full knowledge of the product, safety information, and instructions.
Please forward this Installation Guideline to the end user.
CONTENTS
1. Introduction ........................................................ 2
2. Outline ................................................................ 2
3. Product Check .................................................... 3
4. Setting Up........................................................... 8
5. Operation check for the safety stop function . 14

2 Introduction
1Introduction
Thank you for choosing this Mitsubishi Inverter base unit.
This Installation Guideline explains how to set up an inverter base unit and a separately
sold control circuit board.
Read this Installation Guideline carefully to use this product correctly.
Please forward this Installation Guideline to the end user.
2Outline
The FR-AF800 is a base unit of the inverter.
A base unit is a main circuit section of the inverter, where three-phase AC power is
converted to DC power and then converted to any three-phase AC power.
A control circuit board is a control circuit section which controls the inverter.
A base unit alone cannot be operated.
By combining the base unit and a separately sold control circuit board, they function as
an inverter.
POINTPOINT
• The product made up of a base unit and a control circuit board complies with
UL and EC directives (CE mark).
• If a combination of the base unit and control circuit board is not correct, an
inverter fault (E.PE2) occurs, disabling the inverter operation.
Base unit
FR-AF840
Inverter
FR-A840
Control circuit board
FR-CA80
Inverter
FR-F840
Control circuit board
FR-CF80

Product Check 3
3Product Check
Base unit
Accessory
• Installation guideline (this guideline)
• For the FR-AF8[]-[]-U6, BCN-C22005-721 and BCN-C22005-742 (Instruction Manual
Supplement) are enclosed.
Rating plate
Input rating
Output rating
SERIAL
Inverter model
Overload Current Rating Ambient Temperature
SLD 110% 60s, 120% 3s 40 C (104 F)
LD 120% 60s, 150% 3s 50 C (122 F)
ND 150% 60s, 200% 3s 50 C (122 F)
HD 200% 60s, 250% 3s 50 C (122 F)
Country of origin
F R - AF 8 2 0 - 00770 - 60
400 V class
Symbol Voltage class
200 V class
4
600 V class6
2
Symbol Description
00770 to 12120 Inverter SLD rated current (A)
Symbol Structure, functionality
Standard model0
Separated converter type 2
Symbol Circuit board
coating
With With
With
Plated
conductor
CN8
connector
Without Without
Without
U6
60

4 Product Check
Control circuit board accessory
Rating plate
Control circuit
board model
SERIAL
Rating plate of the control circuit board
The rating plate is placed on the plastic bag.
Country of origin
Ethernet type
RS-485 communication
type
Sponge for connector pin protection
Remove a sponge for connector pin
protection before installing the control unit to
the base unit.
Use care not to bend pins of the connector.
F R - CA80 - 01 - E 1 - 60
Symbol Circuit board
coating
With60
CA80
CF80
Control unit for
FR-A800
Control unit for
FR-F800
Symbol Description
Symbol Type
1FM
2CA
3CA3
Symbol Compatible base unit
Voltage class FR-CA80
200 01540 to 03160 01540 to 04750
00770 to 01800 00770 to 12120
00680, 01080 00680 to 08500
-
-
-
40001
02
600
200 03800, 04750
02160 to 12120
01440 to 08500
400
600
FR-CF80
Symbol Communication type
RS-485 communicationNone
Ethernet E
CA80-01-1
XXXXXXXXXXX
Control circuit
board model SERIAL

Product Check 5
 For the FR-CA80-[]-E[]-[] and the FR-CF80-[]-E[]-[], three mounting screws are supplied.
 For the FR-CA80-[]-E[]-[] and the FR-CF80-[]-E[]-[], this accessory is supplied.
 For the Instruction Manual and CD related to the inverter model in combination with the base
unit and the control circuit board, refer to page 6.
control circuit board 1 Control circuit terminal block 1 Sticker .....................1
Cable ...................... 1 Mounting screw (M3 × 6mm)
..........................2(3)
Earth plate.............1
Earth cable ........... 1 Instruction Manual .............1 CD.........................1
FR-CF80-[]-[]-60
FR-CA80-[]-[]-60
FR-CF80-[]-E[]-60
FR-CA80-[]-E[]-60

6 Product Check
 Combination of the inverter and the Instruction Manual
The Instruction Manual and CD related to the inverter model in combination with the
base unit and the control circuit board are shown below.
Inverter model
as a result of
combination
SLD rated
current
Base unit
model
Control
circuit board
model
Reference manual
CD-ROM
Manual name Manual
number
FR-A820-[]-1-60 01540 to 03160 FR-AF820-[]-60 FR-CA80-01-1-60
A800 INSTRUCTION MANUAL (STARTUP) IB-0600493
BKO-CA2250
FR-A820-[]-1-U6 03800, 04750 FR-AF820-[]-U6 FR-CA80-02-1-60 FR-A840-[]-1-60 00770 to 01800 FR-AF840-[]-60 FR-CA80-01-1-60 FR-A840-[]-1-U6 02160 to 06830 FR-AF840-[]-U6 FR-CA80-02-1-60 FR-A840-[]-2-60 00770 to 01800 FR-AF840-[]-60 FR-CA80-01-2-60
02160 to 06830 FR-CA80-02-2-60
FR-A842-[]-1-U6
07700 to 12120
FR-AF842-[]-U6 FR-CA80-02-1-60 FR-A802
(SEPARATED CONVERTER TYPE) INSTRUCTION MANUAL (HARDWARE)
IB-0600534ENG
FR-A842-[]-2-60 FR-AF842-[]-60 FR-CA80-02-2-60 FR-A860-[]-1-60
00680, 01080
FR-AF860-[]-60
FR-CA80-01-1-60 FR-A860 (600V CLASS SPECIFICATION
INVERTER) INSTRUCTION MANUAL (STARTUP)
IB-0600562ENG
BKO-CA2378
01440 to 04420 FR-CA80-02-1-60
FR-A862-[]-1-60 05450 to 08500 FR-AF862-[]-60 FR-CA80-02-1-60
FR-A862 (SEPARATED CONVERTER TYPE) INSTRUCTION MANUAL (HARDWARE)
IB-0600571ENG
FR-A820-[]-E1-60 01540 to 03160 FR-AF820-[]-60 FR-CA80-01-E1-60
A800-E INSTRUCTION MANUAL (STARTUP) IB-0600626
BKO-CA2486
FR-A820-[]-E1-U6 03800, 04750 FR-AF820-[]-U6 FR-CA80-02-E1-60 FR-A840-[]-E1-60 00770 to 01800 FR-AF840-[]-60 FR-CA80-01-E1-60 FR-A840-[]-E1-U6 02160 to 06830 FR-AF840-[]-U6 FR-CA80-02-E1-60 FR-A840-[]-E2-60 00770 to 01800 FR-AF840-[]-60 FR-CA80-01-E2-60
02160 to 06830 FR-CA80-02-E2-60
FR-A842-[]-E1-U6
07700 to 12120
FR-AF842-[]-U6 FR-CA80-02-E1-60 FR-A802-E
(SEPARATED CONVERTER TYPE) INSTRUCTION MANUAL (HARDWARE)
IB-0600631ENG
FR-A842-[]-E2-60 FR-AF842-[]-60 FR-CA80-02-E2-60 FR-A860-[]-E1-60
00680, 01080
FR-AF860-[]-60
FR-CA80-01-E1-60 FR-A860-E (600V CLASS
SPECIFICATION INVERTER) INSTRUCTION MANUAL (STARTUP)
IB-0600638ENG
BKO-CA2492
01440 to 04420 FR-CA80-02-E1-60
FR-A862-[]-E1-60 05450 to 08500 FR-AF862-[]-60 FR-CA80-02-E1-60
FR-A862-E (SEPARATED CONVERTER TYPE) INSTRUCTION MANUAL (HARDWARE)
IB-0600639ENG

Product Check 7
POINTPOINT
• If a combination of the base unit and control circuit board is not correct, an
inverter fault (E.PE2) occurs, disabling the inverter operation.
 The Instruction Manual Supplement (BCN-C22005-708) regarding the FR-F800 CA3 type is also enclosed.  The Instruction Manual Supplement (BCN-C22005-773) regarding the FR-F800-E CA3 type is also enclosed.
Inverter model
as a result of
combination
SLD rated
current
Base unit
model
Control
circuit board
model
Reference manual
CD-ROM
Manual name Manual
number
FR-F820-[]-3-60 01540 to 03160 FR-AF820-[]-60 FR-CF80-01-3-60
F800 INSTRUCTION MANUAL (STARTUP) IB-0600545
BKO-CA2336
FR-F820-[]-3-U6 03800, 04750 FR-AF820-[]-U6 FR-F840-[]-2-60 00770 to 06830 FR-AF840-[]-60 FR-CF80-01-2-60 FR-F840-[]-3-60 00770 to 01800 FR-CF80-01-3-60 FR-F840-[]-3-U6 02160 to 06830 FR-AF840-[]-U6 FR-F842-[]-2-60
07700 to 12120
FR-AF842-[]-60 FR-CF80-01-2-60 FR-F802 (SEPARATED CONVERTER
TYPE) INSTRUCTION MANUAL (HARDWARE)
IB-0600550ENG
FR-F842-[]-3-U6 FR-AF842-[]-U6 FR-CF80-01-3-60
FR-F860-[]-3-60
00680, 01080
FR-AF860-[]-60 FR-CF80-01-3-60
FR-F860 (600V CLASS SPECIFICATION INVERTER) INSTRUCTION MANUAL (STARTUP)
IB-0600688ENG
BKO-CA2548
01440 to 04420
FR-F862-[]-3-60 05450 to 08500 FR-AF862-[]-60 FR-CF80-01-3-60
FR-F862 (SEPARATED CONVERTER TYPE) INSTRUCTION MANUAL (HARDWARE)
IB-0600689ENG
FR-F820-[]-E3-60 01540 to 03160 FR-AF820-[]-60 FR-CF80-01-E3-60
F800-E INSTRUCTION MANUAL (STARTUP) IB-0600643
BKO-CA2553
FR-F820-[]-E3-U6 03800, 04750 FR-AF820-[]-U6 FR-F840-[]-E2-60 00770 to 06830 FR-AF840-[]-60 FR-CF80-01-E2-60 FR-F840-[]-E3-60 00770 to 01800 FR-CF80-01-E3-60 FR-F840-[]-E3-U6 02160 to 06830 FR-AF840-[]-U6 FR-F842-[]-E2-60
07700 to 12120
FR-AF842-[]-60 FR-CF80-01-E2-60 FR-F802-E (SEPARATED CONVERTER
TYPE) INSTRUCTION MANUAL (HARDWARE)
IB-0600648ENG
FR-F842-[]-E3-U6 FR-AF842-[]-U6 FR-CF80-01-E3-60
FR-F860-[]-E3-60
00680, 01080
FR-AF860-[]-60
FR-CF80-01-E3-60
FR-F860-E (600V CLASS SPECIFICATION INVERTER) INSTRUCTION MANUAL (STARTUP)
IB-0600691ENG
BKO-CA2554
01440 to 04420
FR-F862-[]-E3-60 05450 to 08500 FR-AF862-[]-60
FR-F862-E (SEPARATED CONVERTER TYPE) INSTRUCTION MANUAL (HARDWARE)
IB-0600692ENG

8 Setting Up
4Setting Up
Removal of a base unit front cover (lower side)
(a) When the mounting screws are removed, the front cover (lower side) can be removed.
(b) With the front cover (lower side) removed, wiring of the main circuit terminals can be
performed.
Removal of a base unit front cover (upper side)
(a) With the front cover (lower side) removed, loosen the mounting screws on the front
cover (upper side). (These screws cannot be removed.)
(b) Holding the areas around the installation hooks on the sides of the front cover (upper
side), pull out the cover using its upper side as a support.
(a) (b)
LoosenLoosenLoosen
(a) (b)

Setting Up 9
Installing a control circuit board on a base unit
Install the control circuit board to the base unit.
Remove a sponge for protecting the connector pin of the control circuit terminals.
Install the control circuit board according to the following steps.
(a) Tilt the control circuit board, fit it into the hooks of the base unit, then lay it flat.
Base unit
Control circuit
board
(a)
Insert carefully not to
bend the connector pin.
2
2
1
1

10 Setting Up
(b) Fix it to the base unit with the supplied mounting screws.
(c) Slide in the control terminal block unit from the bottom and connect it with the control
circuit board.
(d) Tighten the screws on the control terminal block unit to fix it to the base unit.
Fix it with
the screws.
Fix it with
the screws.
Fix it with
the screws. (c)(b)
(d)