Mitsubishi Electric FR-A5NR User manual

TRANSISTORIZED INVERTER
-INSTRUCTION MANUAL-
IB(NA)-66835-B (0201) MEE
TRANSISTORIZED INVERTER
Printed in Japan Specifications subject to change without notice.
HEAD OFFICE:MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310 FR-A5NR
RELAY OUTPUT/
COMPUTER LINK (RS-485)
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A-1
Thank you for choosing the Mitsubishi transistorized inverter option unit.
This instruction manual gives handling information and precautions for use of this equipment. Incorrect handling
might cause an unexpected fault. Before using the equipment, please read this manual carefully to use the equipment
to its optimum.
Please forward this manual to the end user.
1. Electric Shock Prevention
This section is specifically about safety matters
Do not attempt to install, operate, maintain or inspect this product until you have read through this instruction man-
ual and appended documents carefully and can use the equipment correctly. Do not use this product until you have
a full knowledge of the equipment, safety information and instructions.
In this instruction manual, the safety instruction levels are classified into "WARNING" and "CAUTION".
Assumes that incorrect handling may cause hazardous conditions, resulting in
death or severe injury.
Assumes that incorrect handling may cause hazardous conditions, resulting in
medium or slight injury, or may cause physical damage only.
Note that the CAUTION level may lead to a serious consequence according to conditions. Please follow the instruc-
tions of both levels because they are important to personnel safety.
SAFETY INSTRUCTIONS
!While power is on or when the inverter is running, do not open the front cover. You may get an electric shock.
!Do not run the inverter with the front cover removed. Otherwise, you may access the exposed high-voltage termi-
nals and charging part and get an electric shock.
!If power is off, do not remove the front cover except for wiring or periodic inspection. You may access the
charged inverter circuits and get an electric shock.
!Before starting wiring or inspection, switch power off, wait for more than 10 minutes, and check for no residual
voltage with a tester or the like.
WARNING
CAUTION
WARNING
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2. Injury Prevention
3. Additional instructions
Also note the following points to prevent an accidental failure, injury, electric shock, etc.:
(1) Transportation and mounting
(2) Test operation and adjustment
!Any person who is involved in the wiring or inspection of this equipment should be fully competent to do the work.
!Always install the option unit before wiring. Otherwise, you may get an electric shock or be injured.
!Handle this option unit with dry hands to prevent an electric shock.
!Do not subject the cables to scratches,excessive stress, heavy loads or pinching. Otherwise, you may get an electric shock.
!Apply only the voltage specified in the instruction manual to each terminal to prevent burst, damage, etc.
!Ensure that the cables are connected to the correct terminals. Otherwise, burst, damage, etc. may occur.
!Always make sure that polarity is correct to prevent burst, damage, etc.
!While power is on or for some time after power-off, do not touch the inverter as it is hot and you may get burnt.
!Do not install or operate the option unit if it is damaged or has parts missing.
!Do not stand or rest heavy objects on the product.
!Check that the mounting orientation is correct.
!Prevent screws, metal fragments or other conductive bodies or oil or other flammable substance from entering the inverter.
!Before starting operation, confirm and adjust the parameters. A failure to do so may cause some machines to
make unexpected motions.
WARNING
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(3) Usage
(4) Maintenance, inspection and parts replacement
(5) Disposal
(6) General instruction
!Do not modify the equipment.
!When parameter clear or all parameter clear is performed, each parameter returns to the factory setting. Re-set
the required parameters before starting operation.
!For prevention of damage due to static electricity, touch nearby metal before touching this product to eliminate
static electricity from your body.
!Do not test the equipment with a megger (measure insulation resistance).
!Treat as industrial waste.
All illustrations given in this manual may have been drawn with covers or safety guards removed to provide in-
depth description. Before starting operation of the product, always return the covers and guards into original posi-
tions as specified and operate the equipment in accordance with the manual.
WARNING
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CONTENTS
1.PRE-OPERATION INSTRUCTIONS 1
1.1 Unpacking and Product Confirmation..................................................................................................1
1.2 Packing Confirmation...........................................................................................................................1
1.3 Structure ..............................................................................................................................................2
2.INSTALLATION 3
2.1 Pre-Installation Instructions..................................................................................................................3
2.2 Installation Procedure..........................................................................................................................3
2.3 Wiring...................................................................................................................................................5
3.RELAY OUTPUT 6
3.1 Internal Block Diagram.........................................................................................................................6
3.2 Terminals.............................................................................................................................................6
4.COMPUTER LINK FUNCTION 7
4.1 Configuration........................................................................................................................................7
4.2 Connection with a Computer................................................................................................................9
4.3 Operation Mode.................................................................................................................................10
4.3.1 Operation mode indication.........................................................................................................10
4.3.2 Operation mode switching ..........................................................................................................11
4.4 Input from computer to inverter..........................................................................................................16
4.5 Input from inverter to computer..........................................................................................................17
4.6 Operation mode-based functions.......................................................................................................20
4.7 Operation...........................................................................................................................................21
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4.8 Programming of the Computer...........................................................................................................22
4.9 Adjustment and Setting......................................................................................................................24
4.10 Instructions.........................................................................................................................................35
4.11 Troubleshooting.................................................................................................................................36
4.12 Setting Items and Set Data................................................................................................................37
4.13 Error Code List...................................................................................................................................41
4.14 ASCII Code List (Reference) .............................................................................................................42
4.15 Specifications.....................................................................................................................................43
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1.PRE-OPERATION INSTRUCTIONS
1.1 Unpacking and Product Confirmation
Take the option unit out of the package, check the unit name, and confirm that the product is as you
ordered and intact.
Functions arailable differ between FR-A500(L)/F500(L) series and FR-V500 series, always check before
using.
"SERIAL number check
This product may be used with the FR-A520-0.4K to 55K and FR-A540-0.4K to 22K manufactured in and
after November 1997. Any of the models may be used with thisunit if its SERIAL number indicated on the
rating plate and package has the following version or later.
SERIAL is made up of 1 version symbol and 8 numeric characters indicating year, month, and control
number as shown below.
SERIAL number
1.2 Packing Confirmation
Make sure that the package includes the following
" Instruction manual.........................................................................1
" Mounting screws M3 × 10 .............................................................2
" Terminal resistor jumpers (Jumpers fitted to the terminal block)...1
R 7 Y $$$$$$
Symbol Year Month Control number
Inverter Model SERIAL Number Date Manufactured
FREQROL-A500 series
FR-A520-0.4, 0.75K, 11K to 22K R7Y$$$$$$
in and after
November 1997
FR-A520-1.5 to 7.5K Q7Y$$$$$$
FR-A520-30 to 55K G7Y$$$$$$
FR-A540-0.4 to 22K G7Y$$$$$$
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PRE-OPERATION INSTRUCTIONS
1.3 Structure
FR-A5NR
SDA SDB RDR SG B C
RDA RDB A
Connector
Mounting
hole
Terminal
block
screw
size M3
Terminal
symbol
Front view Mounting holes
Option fixin
g
holes
Rear view Mounting
hole
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2.INSTALLATION
2.1 Pre-Installation Instructions
Make sure that the input power of the inverter is off.
2.2 Installation Procedure
(1) Securely insert the connector of the option unit far into the connector of the inverter. At this time, fit the
option fixing holes snugly. For the position of slot, refer to the next page.
Also be sure to fit the unit into the option fixing hook (For the FR-A500(L)/ FR-F500(L) series, it is avail-
able in Aug., 2000).
(2) Securely fix the option unit to the inverter on both sides with the accessory mounting screws. If the
screw holes do not match, the connector may not have been plugged snugly. Checkfor loose plugging.
With input power on, do not install or remove the option unit. Otherwise, the inverter and
option unit may be damaged.
CAUTION
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INSTALLATION
CAUTION
1. Only one type of option per inverter may be used. When two or more options are mounted, pri-
ority is in order of slots 1, 2 and 3, the options having lower priority are inoperative.
2. When the inverter cannot recognize that the option is
mounted, it displays the option error. The errors shown
differ according to the mounting slots 1, 2, 3.
3. When one FR- A5NR is used with the other communica-
tion option than the FR- A5NR, no error is displayed and
the relay output of the FR- A5NR and the communication
function of the other communication option are made valid.
Option unit
A
ccessory screw
(2 pcs.)
Option side
connector
Inverter
(without cover)
Slot 1
Inverter side connector
Slot 2
Slot 3
Option fixing hook
The slots 1, 2, and 3 are provided
with an option fixing hook.
Mounting Position Error Display
Slot 1 E.OP1
Slot 2 E.OP2
Slot 3 E.OP3
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INSTALLATION
2.3 Wiring
Route the wires so that they do not take up a lot of space in the control circuit terminal block of the option unit.
During wiring, do not leave wire off-cuts in the inverter. They may cause a fault, failure or malfunction.
Use the space on the left side of the control circuit terminal unit to route the wires.
REMARKS
The wires with large gaze may not be connected to the terminal block. When connected in parallel, all wires may not
fit in the wiring space due to the increased number of wires. In such cases, perform wiring by using a junction termi-
nal block.
Do not use empty terminals as junction terminals because they are used in the option unit. If
they are used as the junction terminals, the option unit may be damaged.
When installing the inverter front cover, the cables to the inverter's control circuit terminals
and option terminals should be routed properly in the wiring space to prevent them from
being caught between the inverter and its cover.
Cable routing
CAUTION
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3. RELAY OUTPUT
You can select any of the standard output signals of the inverter and output it as a relay contact signal.
3.1 Internal Block Diagram
(1) To make relay (RA) signal setting, set Pr. 330 "RA output se-
lection". Select the output signal setting from output terminal
function selection (Pr. 190 to). For parameter details, refer to
the Inverter Instruction Manual.
Set a positive logic value.
3.2 Terminals
* The operation of the relay depends on the output signal selected.
CAUTION
No output signal is given when the Pr. 330 value is
"9999" (factory setting).
Terminal Symbol Description
A Normally open contact terminal of the relay (RA)
B Normally closed contact terminal of the relay (RA)
C Contact common terminal of the relay (RA)
FR-A5NR
Internal circuit diagram
Connector
A
B
C
RA
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4.COMPUTER LINK FUNCTION
This function allows inverters connected with a computer (such as a personal computer or a factory auto-
mation computer) by communication cables to be operated, monitored and their parameters to be trans-
ferred by user programs.
4.1 Configuration
(1) Basic configuration
(2) System configuration examples
1)Inverters used with a computer having RS-485 or RS-422 interface
Computer Inverter
Twisted pair cable
Station 1
Inverter
FR-A5NR
Station 2
Inverter
FR-A5NR
Station n
Inverter
FR-A5NR
Max. number of inverters
connected
RS-422: 10 inverters
RS-485: 32 inverters
RS-485/RS-422
interface terminal Twisted pair
cable
Computer
Terminal resistor jumpe
r
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COMPUTER LINK FUNCTION
2)Inverters used with a computer having RS-232C interface
CAUTION
*Commercially available converter is required.
Commercially available converter examples
Model: FA-T-RS40
Converter
Industrial System Division Mitsubishi Electric Engineering Co., Ltd.
RS-232C connector
RS-232C cable
RS-422 terminal
RS-485 terminal
Computer
Maximum 15m
Converter
Station 1
Inverter Station 2 Inverter Station n Inverter
Terminal
resistor jumpe
r
FR-A5NR FR-A5NR FR-A5NR
*
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COMPUTER LINK FUNCTION
4.2 Connection with a Computer
(1) Connection of one computer and one inverter
(2) Connection of one computer and "n" inverters (two or more inverters)
*1.The terminal resistor jumper should only be connected to the remotest FR-A5NR from the computer.
(Terminal resistor: 100Ω)
*2.Connect in accordance with the manual of the computer used.
Note that the computer terminal numbers depend on the model used.
*2
Computer Terminals
Signal
RDA
RDB
SDA
SDB
RSA
RSB
CSA
CSB
SG
Description
Receive data
Receive data
Send data
Send data
Request to send
Request to send
Clear to send
Clear to send
Signal ground
Frame groundFG
Cable connection and signal direction FR-A5NR
SDA
SDB
RDA
RDB
RDR
SG
0.3mm2 or more
*1: Terminal resistor
jumper
Twisted pair cable (0.3mm2 or more)
*2 Terminal
resistor
jumper
(*1)
Computer
RDA
RDB
SDA
SDB
RSA
SG
RSB
CSA
CSB
FG
RDB RDA SDB SDA
Station 1
SG
FR-A5NR
RDB RDA SDB SDA
Station 2
SG
FR-A5NR
RDR RDB RDA SDA
Station 3
SG
FR-A5NR
SDB
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COMPUTER LINK FUNCTION
4.3 Operation Mode
The inverter mounted with the option unit (FR-A5NR) has the following operation modes:
(1) PU operation [PU]........................... Controls the inverter from the keyboard of the operation panel (FR-
DU04(-1)) orparameter unit(FR-PU04(V))(referredto asthe"PU")
installed to the inverter.
(2) External operation [EXT] ................ Controls the inverter by switching on/off external signals connect-
ed to the control circuit terminals of the inverter. (The inverter is
factory-set to this mode.)
(3) Network operation [NET]................ Controls the inverter in accordance with the computerprogram via
the computer link unit (FR-A5NR).
(The operation signal and running frequency can be entered from
the control circuit terminals depends on the Pr. 338 "operation
command right" and Pr. 339 "speed command right" setting.)
4.3.1 Operation mode indication
FR-DU04(-1) FR-PU04(V)
Hz
A
V
MON EXT PU
CONTROL PANEL
FWDREV
Operation mode indication (lit)
PU : PU operation mode
EXT: External operation mode
Computer link operation mode OL
Hz
STFFWDPU
Operation mode indication
PU : PU operation mode
EXT: External operation mode
NET: Computer link operation mode
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COMPUTER LINK FUNCTION
4.3.2 Operation mode switching
(1) Operation mode switching conditions
Before switching the operation mode, check that:
1) The inverter is at a stop;
2) Both the forward and reverse rotation signals are off; and
3) The Pr. 79 "operation mode selection" setting is correct.
(For setting, use the inverter's operation panel or optional parameter unit.)
REMARKS
The operation mode differs in function between inverters. For details, refer to the Inverter Instruction Manual (Pr. 79
"operation mode selection").
Pr. 79 Setting Operation Mode Selection Switching to Network Operation Mode
0 PU or external operation Disallowed when the PU mode is selected. Allowed when
the external mode is selected.
1 PU operation Disallowed
2 External operation Allowed
3, 4 External/PU combined operation Disallowed
5* Programmed operation Disallowed (Parameter values write-enabled in the exter-
nal operation mode may be changed)
6 Switch-over Allowed
7External operation
(PU operation interlock) Allowed only in the external operation mode when the PU interlock signal (X12) is on.
8 PU or external (signal switching) Allowed only in the external operation mode (X16 on).
* Programmed operation is available only with the FR-A500(L) series.
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COMPUTER LINK FUNCTION
(2) Operation mode switching method
* When "1" or "2" is set in Pr. 340 "link startup mode selection", the operation mode is computer link oper-
ation at power on or inverter reset.
Symbol Switching Type Switching Method
A PU operation →External operation Operate the external operation key sheet on the PU.
B External operation →PU operation Operate the PU operation key sheet on the PU.
C External operation →Computer link operation By the user program of the computer (refer to page 22).
D Computer link operation →External operation By the user program of the computer (refer to page 22).
E PU operation →Computer link operation Switching disallowed. Allowed if external operation is selected
in A and computer link operation is then selected in C. **
F Computer link operation →PU operation Switching disallowed. Allowed if external operation is selected
in D and PU operation is then selected in B. **
CAUTION
1. When setting "1" or "2" in Pr. 340, the initial settings (station number setting, etc.) of the
inverter must be made without fail. Refer to page 24 for the parameter details.
2. **: In the switch-over mode (Pr. 79 = 6), switching in E and F is allowed.
Switched by
computer program Switched by
parameter unit
(Switching disallowed)
External
operation PU operation
C
D
A
B
E
F
Computer link
operation
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COMPUTER LINK FUNCTION
(3) Link startup mode selection (Pr. 340)
The operation mode at power on and at restoration from instantaneous power failure can be selected.
To choose the Computer link operation mode, set "1" or "2" in Pr. 340.
The Pr. 340 "link startup mode selection" value may be changed in any operation mode.
Pr. 340
Setting Operation Mode Mode at Power On or at Restoration from Instantaneous Power Failure
Pr. 79
0
(Factory
Setting)
0 PU or external operation Inverter operates in the external operation mode.
1 PU operation Inverter operates in the PU operation mode.
2 External operation Inverter operates in the external operation mode.
3External/PU combined
operation Operation command is set in the PU operation mode and the start signal is set in the external operation mode.
4External/PU combined
operation Operation command is set in the external operation mode and the start signal is set in the PU operation mode.
5* Programmed operation Inverter operates in the programmed operation mode.
6 Switch-over Inverter operates in the external operation mode.
Operation mode is switched while running.
7 PU operation interlock
X12 signal ON............Inverter operates in the external operation mode.
(Operation mode can be switched to the PU opera-
tion mode from the parameter unit.)
X12 signal OFF..........Inverter operates in the external operation mode.
8Operation mode switch-
over by the external signal X16 signal ON............Inverter operates in the external operation mode. X16 signal OFF..........Inverter operates in the PU operation mode.
* Programmed operation is available only with the FR-A500(L) series.
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COMPUTER LINK FUNCTION
1, 2
0 PU or external operation Inverter operates in the computer link operation mode.
(Program need not be used for switching)
1 PU operation Inverter operates in the PU operation mode.
2 External operation Inverter operates in the computer link operation mode.
(Program need not be used for switching.)
3External/PU combined
operation Operation command is set in the PU operation mode and the start com- mand is set in the external operation mode.
4External/PU combined
operation Operation command is set in the external operation mode and the start command is set in the PU operation mode.
5* Programmed operation Inverter operates in the programmed operation mode.
6 Switch-over Inverter operates in the computer link operation mode. Operation mode is switched while running.
Refer to the inverter manual for details.
7 PU operation interlock
X12 signal ON............Inverter operates in the computer link operation
mode.
(Operation mode can be switched to the external
operation mode by the program.)
X12 signal OFF..........Inverter operates in the external operation mode.
8Operation mode switch-
over by the external signal
X16 signal ON............Inverter operates in the computer link operation
mode.
(Operation mode can be switched to the external
operation mode by the program.)
X16 signal OFF..........Inverter operates in the PU operation mode.
Pr. 340
Setting Operation Mode Mode at Power On or at Restoration from Instantaneous Power Failure
Pr. 79
* Programmed operation is available only with the FR-A500(L) series.
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