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Mitsubishi FR-A5ND User manual

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FR-A5ND
DeviceNetTM Communications
Option Unit
used with
A500(L) Series
Variable Frequency Drive
Instruction Manual
MITSUBISHI ELECTRIC
AUTOMATION
ii
MITSUBISHI ELECTRIC AUTOMATION
DeviceNet is a registered trademark of Open DeviceNet Vendor Association (ODVA).
DeviceNetManager is a trademark of Allen-Bradley Company Inc.
Windows, DOS and other product names may be trademarks or registered trademarks of
their respective companies.
FR-A5ND
DeviceNetCommunications Option Unit
iii
NOTES, CAUTIONS AND WARNINGS
NOTE: Notes are used to provide additional detail about a procedure. The
Note will always precede the text that the Note refers to.
CAUTION: Cautions provide additional detail where failure to observe the
Caution may result in damage to the equipment or slight injury
to the user.
WARNING: Warning provide additional information, where failure to observe
the Warning may result in death or severe injury
SAFETY INSTRUCTION
1. Electric Shock Prevention
WARNING:  Do not open or remove the front cover while the Variable
Frequency Drive is running. You may get an electrical shock.
 When necessary to perform inspections or when wiring the
unit, switch power off and wait at least 10 minutes and until
the bus charge light is off. Check for residual voltage.
 Do not attempt to inspect or wire this unit unless fully com-
petent to perform the work.
 Be sure hands are dry before operating any switches.
 Be sure cables do not have scratches, excessive stress,
heavy loads or pinching to prevent electrical shock
2. Injury Prevention
CAUTION:  Be sure all connections are in accordance with instructions
in this manual
 Check that cables are properly connected before turning
equipment on.
 After turning equipment off, wait at least 10 minutes and
until the bus charge light is off before removing cover. With
cover removed, charged components may be exposed.
iv
MITSUBISHI ELECTRIC AUTOMATION
3. Additional Cautions and Warnings
CAUTION:  Do not install the option unit if it is damaged or has parts
missing
 Check that option unit is securely fastened to the variable
frequency drive.
 Do not stand or rest heavy objects on top of unit.
 Do not allow metal fragments, conductive bodies, oil or other
flammable substance to enter the variable frequency drive.
 Before starting operation, confirm and adjust the parameters.
Failure to do so may cause the machines to make unex-
pected motions.
 When parameter clear or all parameter clear is performed,
each parameter returns to the factory setting. Reset the
required parameters before starting operation
 For prevention of damage caused by static buildup, touch a
nearby metal object to remove static from your body.
 Dispose of this product as general industrial waste.
WARNING:  Do not modify this equipment
FR-A5ND
DeviceNetCommunications Option Unit
v
TABLE OF CONTENTS
Page
1. INTRODUCTION .............................................................................. 1
General ............................................................................................. 1
Description ....................................................................................... 1
2. INSTALLATION ................................................................................ 3
2.1. Pre-Installation Checks .............................................................. 3
2.2. Installation Procedures .............................................................. 4
2.3 Pre Network Connection Procedure ............................................ 8
2.4 Connection to Network ................................................................ 9
2.5 Changing Node Addresses ....................................................... 10
2.6 LED Status Indicator................................................................. 11
3. GETTING STARTED .......................................................................... 12
3.1. Introduction .............................................................................. 12
3.2. Basic Configuration .................................................................. 13
3.3. Loss of Communications ......................................................... 14
4. OPERATION ...................................................................................... 14
4.1. Operation Modes ..................................................................... 14
4.2. Operation Mode Selection ...................................................... 15
4.3. Functions Available in Operation Modes .................................. 16
4.4. Input from DeviceNet to VFD .................................................... 16
4.5. Output from VFD to DeviceNet ................................................. 17
4.6. Operation on Alarm Occurrence ............................................... 19
4.7. VFD Reset............................................................................... 19
4.8. Setting Frequency (f) Value...................................................... 19
4.9. Parameter Clear (Pr Clr) Commands ........................................ 19
4.10. Control Input Commands .......................................................... 20
5. FR-A5ND SPECIFIC PARAMETERS .................................................. 20
5.1. Prs.345 & 346 ......................................................................... 20
5.2. Other Option-Specific Parameters ........................................... 24
6. OBJECT MAP .................................................................................... 25
6.1. Class 0x01 - Identity Object..................................................... 25
6.2. Class 0x03 - DeviceNet Object ................................................ 26
6.3. Class 0x04 - Assembly Object ................................................ 27
6.4. Class 0x05 - DeviceNet Connection Object .............................. 31
vi
MITSUBISHI ELECTRIC AUTOMATION
6.5. Class 0x28 - Motor Data Object ............................................... 37
6.6. Class 0x29 - Control Supervisor Object .................................... 38
6.7. Class 0x2A - AC Drive Object .................................................. 39
6.8. Class 0x66 - A500(L) Extended Object I .................................. 43
6.9. Class 0x67 - A500(L) Extended Object II ................................. 49
6.10. Response Timing ................................................................... 55
6.11. Recommendation For Software Developers ............................ 55
7. A500(L) PARAMETERS ..................................................................... 56
8. TROUBLESHOOTING ....................................................................... 65
8.1. Inspecting Display On Parameter Unit And MNS
Status LED On A5ND ............................................................. 65
9. REFERENCES ................................................................................... 66
10. SPECIFICATIONS ........................................................................... 67
APPENDIX A ......................................................................................... 68
REVISIONS ........................................................................................... 69
FR-A5ND
DeviceNet
Communications Option Unit
1
1. INTRODUCTION
GENERAL
The purpose of this manual is to provide general information, installation, and
operation procedures for the FR-A5ND DeviceNet option, used with the
FR-A500(L) Variable Frequency Drive, herein after referred to as the VFD.
Read this manual completely before installing, operating or servicing the
option unit.
This manual is intended for use by qualified personnel. Installation should
only be performed by qualified personnel. You must be able to operate and
program serial devices to use the equipment.
This option allows the VFD to be connected to a network adhering to the
DeviceNet communications protocol.
Illustrations provided in this manual may have covers or safety guards re-
moved to provide a clear view. Before starting operation of the product be sure
to install covers and guards into the original position.
The following is a list of important features for the option unit
 Data Rates of 125K baud, 250K baud, and 500K baud.
 Up to 64 stations supported on a single network
 Ability to add or remove stations without disrupting network operation.
 Network access to all VFD parameters, Start/Stop commands, and moni-
tor data.
 Passed ODVA Conformance Test in January, 1998
 Designed and assembled in the U.S.A..
DESCRIPTION
The FR-A5ND option unit consists of two circuit boards as shown in Figure
1-1. The option unit is mounted in option port #3 on the VFD unit. Two station
switches, mounted on the top printed circuit board, allow the assigning of
station numbers from 0 to 63. An LED status light mounted next to the
DeviceNet connector provides status information on the communication link.
2
MITSUBISHI ELECTRIC AUTOMATION
Figure 1-1. FR-A5ND Option Unit
TOP VIEW
Mounting
Hole
DeviceNet
Connector
Status LED
Mounting
Hole
Station
Number
Switches
Status LED
DeviceNet Connector
Station Number Switches
Connector to
Inverter
Mounting
Holes
FR-A5ND
DeviceNet
Communications Option Unit
3
2. INSTALLATION
Installation requires the removal of the VFD cover. The VFD top cover must
be removed to install the option unit. After installation, the top cover is rein-
stalled and connection to the DeviceNet bus is completed through a connec-
tor accessible through the top cover.
WARNING: Cover removal can expose charged components. Be sure the
proper procedures are followed when removing cover.
Remove cover following the procedure in the VFD manual.
2.1. Pre-Installation checks
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4
MITSUBISHI ELECTRIC AUTOMATION
2.2. Installation Procedure
Mounting Option Unit In VFD Option Port #3.
1. Verify that power has been turned off and that the VFD top cover has
been removed.
NOTE: The FR-A5ND option unit must be installed in Option Port #3 only.
An attempt to install in any other port may cause the VFD or the
option unit to be damaged.
2. Using the two mounting holes for alignment reference, carefully insert
the option unit connector into the VFD connector as shown in Figure 2-
1 and firmly press the unit into place.
NOTE: If screw holes in option unit do not line up with the VFD mounting
holes, check that connector has been correctly fitted.
3. Secure the option unit to the VFD with the two mounting screws.
4. Option unit is now mechanically installed as shown in Figure 2-2.
Figure 2-1. Option Unit aligned with Option Port #3
VSP896M205
3 x 8 mm Machine Screws
with Flat and Lock Washer
FR-A5ND Plug-in Option
Option to VFD
Connector
Mitsubishi
Inverter
VFD Option
Port 3
Machine Screw Inserts