Moeller WINbloc eco PROFIBUS-DP Series User manual

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Hardware and Engineering
WINbloc eco PROFIBUS-DP
SystemsIndustrial AutomationBuilding Automation

All brand and product names are trademarks or registered
trademarks of the owner concerned.
3rd edition 05/2001
© Moeller GmbH, Bonn
Author: Christina Scheuer
Editor: Christina Scheuer
Translator: Scriptor GmbH
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form (printed,
photocopy, microfilm or any other process) or processed, duplicated
or distributed by means of electronic systems without written
permission of Moeller GmbH, Bonn
Subject to alterations without notice.
Printed on bleached cellulose.
100 % free from chlorine and acid.

I
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that
are live.
• Follow the engineering instructions (AWA)
of the device concerned.
• Only suitably qualified personnel in
accordance with EN 50110-1/-2
(VDE 0105 Part 100) may work on this
device/system.
• Before installation and before touching
the device ensure that you are free of
electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation. The system
installer is responsible for implementing
this connection.
• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference do not impair the automation
functions.
• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation
devices.
• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or
HD 384.4.41 S2.
• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
•Emergencystopdevices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause uncontrolled
operation or restart.
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.
Moeller GmbH Safety instructions
Warning!
Dangerous electrical voltage!

II
• Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states even
for a short time. If necessary, emergency-
stop devices should be implemented.
• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event
of a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).
• According to their degree of protection
frequency inverters may feature during
operation live, bright metal, or possibly
moving, rotating parts or hot surfaces.
• The impermissible removal of the
necessary covers, improper installation or
incorrect operation of motor or frequency
inverter may cause the failure of the device
and may lead to serious injury or damage.
• The relevant national regulations apply to
all work carried on live frequency inverters.
• The electrical installation must be carried
out in accordance with the relevant
regulations (e. g. with regard to cable cross
sections, fuses, PE).
• All work relating to transport, installation,
commissioning and maintenance must
only be carried out by qualified personnel.
(IEC 60364 and HD 384 and national work
safety regulations).
• Installations fitted with frequency inverters
must be provided with additional
monitoring and protective devices in
accordance with the relevant safety
regulations etc. Modifications to the
frequency inverters using the operating
software are permitted.
• All shrouds and doors must be kept closed
during operation.
• In order to reduce hazards to persons or
equipment, the user must include in the
machine design measures that restrict the
consequences of a malfunction or failure of
the drive (increased motor speed or sudden
standstill of motor). These measures
include:
– Other independent devices for
monitoring safety-related variables
(speed, travel, end positions etc.).
– Electrical or non-electrical system
related measures (interlocks or
mechanical interlocks).
– Live parts or cable connections of the
frequency inverter must not be touched
after it has been disconnected from the
power supply due to the charge in
capacitors. Appropriate warning signs
must be provided.

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Contents
3
General Safety Instructions 5
Intended Usage 5
Notes Concerning Planning /Installation of this Product 6
Technical Safety 6
Description of Used Symbols 7
1 WIN bloc eco-Philosophy 9
Overview 9
– WIN bloc eco puts I/O Right on Track 9
2 Project Planning 13
Introduction 13
Module Overview 13
WIN bloc eco Dimensions 14
Maximum System Extension 15
– Maximum System Extension without Repeater 15
– Maximum Distances/Length of Bus Cables
without Repeater 16
– Maximum System Extension with Repeater 17
– Maximum Distance/Bus Cable Lengths with Repeaters 18
Mixed Usage with Other Modules 18
Ordering Information 19
3 Mounting/Dismounting 21
Safety Instructions 21
General Information 22
Mounting 25
– Mounting of Modules 25
– Mounting the Terminating Resistor 36
Wiring Guide 39
– Input Modules 39
– Output Modules 47
– Combi Modules 51
Dismounting 53
– Dismounting a Single Base Element 53

Contents
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4 Mounting Variants 55
Switching Cabinet Installation 55
– Mounting Rail 55
– Location Requirements 55
– Installation Guidelines 56
– Switching Cabinet Configuration 56
Console Installation 57
Terminal Housing Installation 57
5 Installation 59
Potential Relationships 59
– System Description 60
Scope of Configuration 61
EMC Suitable Wiring 62
– Coupling Mechanisms 62
– Guarantee of EMC 63
– Grounding of Inactive Metal Components 63
– Shielding of Conductors and Devices 66
– Potential Compensation 67
Special EMC Measures for Particular Applications 70
– Switching of Inductive Loads 70
General Wiring Notes 70
– Overview 70
Bus Connection 73
–Wiring 74
6 Labelling 75
Electronics Modules 75
Base Elements 76
7 Adressing 77
Address Switches 77
– Address Setting 77
– Address Range 78
8 Diagnosis 79
Digital Input
Status Indicators 79
– 16-Channel Digital Input, Positive Switching 79
– 32-Channel Digital Input, Positive Switching 80

Contents
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Digital Output
Status Indicators 81
– 16-Channel Digital Output, Positive Switching,
Short-circuit Proof 81
– 32-Channel Digital Output, Positive Switching,
Short-circuit Proof 82
Combi Module
Status Indicators 83
– 16-Channel DI, 16-Channel DO, Digital Input/Output,
Positive Switching, Short-circuit Proof 83
9 Master Operation Mode 85
Introduction 85
Connectable Module Groups 85
Device Data Sets and
Type Files 86
– Type Files 88
Siemens-Control
System (DOS) 89
– Example for Coupling with a Siemens Control System
(IM 308 B and COM ET 200 DOS-Software) 89
Siemens-Control System (Windows) 95
– Example for Coupling with a Siemens Control System
(IM 308 C and COM ET 200 Windows-Software) 95
– Example Configuration 96
Error Diagnosis IM 308-B/C 97
– Error Diagnosis (Station Diagnosis) for Operation with
IM 308-B/C 97
Error Diagnosis IM 308-B 98
– Error Diagnosis (Station Diagnosis) for Operation with
IM 308-B 98
Coupling with a Siemens S7 Controller 100
Diagnostic Possibilities with S7 and PB DP 101
– On-line Diagnosis Using Step 7 Version 3.1 101
– Diagnosis in the Step 7 Program Using the DP
Diagnosis Module SFC 13 104
– The Step7 On-line Help Software 108
10 Technical Data 117
The Modules 117
– Input Modules 117
– Output Modules 117

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– Combi Module 117
– Labeling 118
Input Modules 118
– 16-Channel Digital Input, Positive Switching 118
– 32-Channel Digital Input, Positive Switching 122
Output Modules 126
– 16-Channel Digital Output, Positive Switching,
Short-circuit Proof, Byte-by-Byte Field Voltage Supply 126
– 32-Channel Digital Output, Positive Switching,
Short-circuit Proof, Byte-by-Byte Field Voltage Supply 129
Combi Modules 132
– Combi Modul 16-Channel DI, 16-Channel DO,
Digital Input/Output, Positive Switching,
Short-circuit Proof, Byte-by-Byte Field Voltage Supply 132
11 WIN bloc Accessories 135
12 Appendix 137
Glossary 137

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About this Manual
General Safety Instructions
• As project staff they are acquainted with the safety principles of
automated technology.
• As service staff they are trained to operate automated
installations and are familiar with the operation of the
equipment described in this manual.
• They are responsible for operation or service and have absolved
special training which qualifies them to repair these automated
installations. Furthermore, they are entitled to put electronic
circuits and systems into operation, to earth and label them
according to safety guidelines.
Intended Usage
Appropriate transport, storage, deployment and mounting as well
as careful operating and thorough maintenance guarantee the
trouble-free and safe operation of these devices.
Attention!
You should read the safety instructions explained in this section
carefully before using electronic instruments. Safety comes first!
This section includes all information necessary for the
appropriate use of WIN bloc eco products. It was specially
conceived for qualified personnel.
Qualified personnel who use this manual should meet at least
one of the following requirements:
Warning!
The equipment described in this manual and technical
description are only to be operated as laid down in this manual
and connection to third party devices must be certified by
Moeller.

About this Manual
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Notes Concerning Planning /
Installation of this Product
Technical Safety For a 24 V-supply, the low-voltage range must be electrically
isolated.
Connection and signal lines must be installed in such a way that
inductive and capacitive stray pick-ups can cause no disturbance to
the automated function.
Automated installations and their operating elements have to be
installed in such a way that they are protected from unintentional
operation.
In order to avoid that an open-circuit on the signal side does not
cause an unexplained fault in the automated installation, all safety
instructions concerning hardware and software of I/O-couplings
must be complied with.
Warning!
All specific safety measures and accident protection guidelines
have to be considered carefully without exception.
If the equipment is to be permanently installed and it has no
power isolation switch/circuit breaker, then a power isolation
switch/circuit breaker must be installed into the building. The
installation has to be connected to a protective conductor.
If the equipment is to be connected to a power supply, the local
supply voltage must be checked to ensure the correct supply
voltage range is selected.
Warning!
In areas where errors inside the automated facility can cause
severe personal injury or property damage, external precautions
must be met to ensure protection to the operation of the facility,
even in the event of an error or malfunction, by using
independent limit switches, mechanical locking devices, etc.

Description of Used Symbols
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Description of Used Symbols
Warning!
This sign can be found next to all notes which indicate potential
hazards. This can refer to hazards to personnel and damages to
the system (hardware and software). This means that the
operator must work with extreme caution.
hThis sign can be found next to all general notes that supply
important information about one or more operating steps. These
specific notes are intended to make operation easier and avoid
unnecessary work due to incorrect operation.

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1
1 WIN bloc eco-Philosophy
Overview WIN bloc eco puts I/O Right on Track
WIN bloc eco modules offer, as I/O-components, the highest
standard in assembly and usage. A variety of base elements
provides the best conditions for a broad range of usages. This goes
together with a modular and compact construction which enables
universal installation possibilities for terminal cabinets, consoles or
switching cabinets assemblies. WIN bloc eco modules have been
technically developed for signal transmission of sensors and
actuators. For many branches of industry they are a real alternative
to other bus systems. WIN bloc eco modules support the PROFIBUS
DP protocol according to EN 50170.

WINbloc eco-Philosophy
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The continuous trend in the automated industry towards
decentralised functionality requires serial data transmission.
Process and system engineers demand the possibility to build in
components from various manufacturers in a single plant. The
solution is to network all the different components via a common
bus.
Typical applications for
WIN bloc eco are mechanical engineering,
motor, food and environmental technology.
Inexpensive and Reliable
WIN bloc eco represents an inexpensive alternative for the
installation in PROFIBUS DP. A proven tension clamp technology
provides a reliable connection for sensors and actuators.
Intelligent
The PROFIBUS DP bus connection is built into the base element and
is connected via direct wiring. Additional eco modules are also
coupled via direct wiring. A T-piece function in the base element
allows electronic modules to be replaced without interrupting the
bus.
Space-Saving and Compact
WIN bloc eco modules have impressive dimensions. The tension
clamp system enables compact construction. Thanks to the
multiple-wire connection on the modules, you no longer need an
additional coupling level in the switching cabinet, as necessary in
other systems.
Easy to Mount and Flexible
WIN bloc eco modules can be quickly and easily mounted onto
standardized TS 35 rails. The built-in PE-connection automatically
contacts the mounting rail.

Overview
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1
Cost-Saving and Service Friendly
The fast and low-key wiring, during assembly and installation of
WIN bloc eco modules, reduces material and labour costs to a
minimum. Diagnostic LEDs on the modules make error detection
very easy.
All questions concerning your
WIN bloc eco system will be answered
at any time by our competent support service, which will quickly
provide solutions to your problems.

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2
2 Project Planning
Introduction The chapter „Project Planning" contains information that is
necessary prior to planning control systems with WIN bloc eco
modules. This information includes details about available
electronics modules, as well as information that helps you to order
modules for a planned system.
Module Overview This overview of modules shows all currently available WIN bloc eco
electronics modules that can be integrated into a PROFIBUS-
System:
Table 1: Overview of WIN bloc-eco modules for PROFIBUS DP
A complete list, including all base elements, can be found in
chapter 10. Technical Data.
Connection
type
Version Type new
Digital input 16 DI positive switching DP-16DI/P- ECO
32 DI positive switching DP-32DI/P-ECO
Digital output 16 DO positive switching, short-circuit proof DP-16DO/0.5A-PK-ECO
32 DO positive switching, short-circuit proof DP-32DO/0.5A-PK-ECO
Combi module 16 DI 16 DO positive switching,
short-circuit proof
DP-16DI-P/16DO/0.5A-PK-ECO

Project Planning
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WIN bloc eco Dimensions
142 mm
90 mm
complete
340 g - 550 g
G15% 

Maximum System Extension
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2
Maximum System Extension Each bus line consists of at least one PLC or a PC, and one I/O-
module. Incoming and outgoing lines are connected via tension
clamp connections. In PROFIBUS DP each I/O-module is a passive
station (slave) and occupies one address on the bus.
Maximum System Extension without Repeater
Without a repeater, a line of a PROFIBUS DP system can consist of
max. 31
WIN bloc eco modules. Each module is coupled into the bus
own via its bus connection.
Figure 1: PROFIBUS DP, maximum system extension without repeater

Project Planning
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Maximum Distances/Length of Bus Cables without
Repeater
The following tables show the maximum distances between 2
stations of a PROFIBUS DP, dependent on cable types and repeater
connection, in relation to the Baud rate (in kBit/s).
Table 2: Maximum distance between two stations/length of bus cable,
cable type A (DIN 19245 Part 3), without repeater
Baud rate (kBit/s) Max. length of a bus line
cable type A (m)
9,6
19,2
93,75
187,5
500
1500
1200
1200
1200
1000
400
200