Mopec Maestro MG1000 Series Manual

Installation Service User Manual Maestro series MB1000-MAN Rev.4
Installation, Service, and User Instructions
Grossing Station / MB1000 / MG1000 series

Installation Service User Manual Maestro series MB1000-MAN Rev.4
DISCLAIMER
Copyright © 2023 by MOPEC
All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any
means, including photocopying, recording, or other electronic or mechanical methods, without the prior written
permission of the publisher. For permission requests, write to the publisher, addressed “Attention: Permissions
Coordinator,” at the address below.
Mopec
800 Tech Row, Madison Heights, MI 48071
Phone: [phone]
email: [e-mail]
TRADEMARKS
Is a registered trademark of Mopec
Ensemble Pegboardª Is a registered trademark of Mopec
Is a registered trademark of Mopec
Owner’s Record
Model No.: __________________________________
Serial No.: __________________________________
Voltage: __________________________________
Dealers Name: __________________________________
Dealers Address: _________________________________
Date of Purchase: ________________________________
Document Revisions
Date
Version Number
Document Changes
07-07-2021
1.0
Initial draft
07-20-2022
2.0
Update the HVAC / Ventilation diagram
2-17-2023
3.0
Updated manual for new PLC controls
5-4-2023
4.0
Updated Power Requirements & Rough-in Specs

Installation Service User Manual Maestro series MB1000-MAN Rev.4
Table of Contents
1!PREFACE .......................................................................................................................................... 7!
1.1!....!Description of the User .................................................................................................................... 7!
1.2!....!Notations Used in This Manual ....................................................................................................... 7!
1.3!....!Models covered in this Manual M(xxxxxxx) ..................................................................................... 7!
1.4!....!Explanation of Safety Warnings ...................................................................................................... 8!
1.5!....!Obtaining Instructions ..................................................................................................................... 8!
1.5.1!Internet ........................................................................................................................................................ 8!
1.5.2!Ordering Documentation ............................................................................................................................. 8!
1.5.3!Documentation Feedback ............................................................................................................................ 9!
2!Description of the product ............................................................................................................ 10!
2.1!....!Purpose of the Product .................................................................................................................. 10!
2.2!....!Process Overview ........................................................................................................................... 10!
2.3!....!Technical Data ............................................................................................................................... 10!
2.4!....!Operating Specifications for the unit ............................................................................................. 10!
2.5!....!Product Compliance ...................................................................................................................... 10!
2.6!....!Product elements ........................................................................................................................... 11!
2.7!....!Warranty Statement ..................................................................................................................... 12!
3!Installation ..................................................................................................................................... 13!
3.1!....!How to unpackage your workstation ............................................................................................ 13!
3.1.1!Check for freight damage: ......................................................................................................................... 13!
3.1.2!Uncrating Contents: ................................................................................................................................... 13!
3.1.3!Removing Unit from Skid; .......................................................................................................................... 13!
3.1.4!Transporting Unit to the final location ...................................................................................................... 13!
3.1.5!Placing unit into position ........................................................................................................................... 14!
3.1.6!Electrical Connection ................................................................................................................................. 14!
3.1.7!Plumbing Connection; ................................................................................................................................ 15!
3.1.8!Ventilation connection (in-house ventilation) ........................................................................................... 16!
3.1.9!Recirculating Ventilation (if equipped) ..................................................................................................... 17!
3.2!....!Decommissioning the Unit ............................................................................................................ 17!
3.2.1!Decontaminate the unit. ............................................................................................................................ 17!
3.3!....!How to Store the Product .............................................................................................................. 17!
3.3.1!Storage in place ......................................................................................................................................... 17!

Installation Service User Manual Maestro series MB1000-MAN Rev.4
3.3.2!Storage on a skid ........................................................................................................................................ 17!
3.4!....!Disposal and Recycling .................................................................................................................. 18!
3.4.1!Stainless Steel ............................................................................................................................................ 18!
3.4.2!Ferrous Steel .............................................................................................................................................. 18!
3.4.3!Aluminum .................................................................................................................................................. 18!
3.4.4!Plastic ......................................................................................................................................................... 18!
3.4.5!Electronics .................................................................................................................................................. 18!
4!Quick Start Guide .......................................................................................................................... 19!
4.1!....!Startup ........................................................................................................................................... 19!
4.1.1!Powering On .............................................................................................................................................. 19!
4.1.2!Operating Touch Screen ............................................................................................................................ 19!
4.1.3!Elevation .................................................................................................................................................... 20!
4.1.4!Faucet Operation ....................................................................................................................................... 20!
4.1.5!Garbage Disposal ....................................................................................................................................... 20!
4.1.6!Power outlets ............................................................................................................................................. 20!
4.2!....!Powering down .............................................................................................................................. 21!
4.2.1!Shut down .................................................................................................................................................. 21!
5!Factory Options & Accessories ...................................................................................................... 22!
5.1!....!Standard Features ......................................................................................................................... 22!
5.1.1!The Maestro is equipped with the following standard features. ............................................................... 22!
5.1.2!Customization (CUST) & Modification (MOD) ............................................................................................ 22!
5.2!....!Factory Configured Options ........................................................................................................... 22!
5.2.1!Available Factory Options .......................................................................................................................... 22!
5.2.2!Customization (CUST) ................................................................................................................................ 23!
5.2.3!New Options .............................................................................................................................................. 24!
5.3!....!Accessories .................................................................................................................................... 24!
5.3.1!Standard Accessories shipped with your Maestro. .................................................................................... 24!
5.3.2!Available Accessories ................................................................................................................................. 24!
5.3.3!Customization (CUST) ................................................................................................................................ 25!
5.3.4!New Accessories ........................................................................................................................................ 26!
6!OPERATION/USE ............................................................................................................................ 27!
6.1!....!How to Use the Touch Screen ........................................................................................................ 27!
6.1.1!Understanding the Maestro Operational Interface ................................................................................... 27!
6.1.2!Startup ....................................................................................................................................................... 27!
6.1.3!Lights Button .............................................................................................................................................. 28!
6.1.4!Ventilation Button ..................................................................................................................................... 29!

Installation Service User Manual Maestro series MB1000-MAN Rev.4
6.1.5!Date and Time Adjustment ........................................................................................................................ 32!
6.1.6!Timers Button ............................................................................................................................................ 32!
6.1.7!Formalin Tank level Button ........................................................................................................................ 32!
6.1.8!Alarm Settings Button ................................................................................................................................ 34!
6.1.9!Alarms Button ............................................................................................................................................ 35!
6.1.10!User Manual Button ............................................................................................................................. 36!
6.1.11!Calculator Button ................................................................................................................................. 37!
6.1.12!Log-in Credentials ................................................................................................................................ 37!
6.2!....!How to Use Maestro Standard Features & Options ...................................................................... 38!
6.2.1!Lighting (standard) ..................................................................................................................................... 38!
6.2.2!ELEVATION (standard) ............................................................................................................................... 38!
6.2.3!Faucet Controls (standard) ........................................................................................................................ 39!
6.2.4!Foot Pedal (Faucet) Option ........................................................................................................................ 39!
6.2.5!Infrared Faucet control “Hands-Free” Option ........................................................................................... 40!
6.2.6!Hand Spray Option ..................................................................................................................................... 40!
6.2.7!End Rinse Option ....................................................................................................................................... 41!
6.2.8!Formalin Dispensing Option ....................................................................................................................... 41!
6.2.9!Formalin Collection Option ........................................................................................................................ 42!
6.2.10!Integrated Camera System Options ..................................................................................................... 43!
6.2.11!BMS (Building Management System) Connection ............................................................................... 44!
6.3!....!What to Do in Emergency and Exceptional Situations .................................................................. 44!
7!MAINTENANCE .............................................................................................................................. 46!
7.1!....!How to Maintain the Product ........................................................................................................ 46!
7.1.1!Changing Filters - Recirculating equipped units only (MB1009 option) ..................................................... 46!
7.1.2!Checking Filters .......................................................................................................................................... 46!
7.1.3!Health Hazard information & Disposing of Filters ..................................................................................... 47!
7.1.4!Resetting/Leveling the Elevation System ................................................................................................... 47!
7.1.5!Resetting the Main GFCI ............................................................................................................................ 48!
7.1.6!Resetting the Auxiliary GFCI ....................................................................................................................... 49!
7.2!....!Stainless Steel Maintenance & Cleaning ....................................................................................... 49!
7.2.1!Disinfecting Stainless steel ......................................................................................................................... 49!
7.2.2!Stainless Care and Maintenance ................................................................................................................ 50!
7.2.3!Use of DECAL .............................................................................................................................................. 50!
7.2.4!Rust and Oxidation Formation ................................................................................................................... 50!
7.2.5!Scratch Repair ............................................................................................................................................ 50!
7.2.6!Fingerprints and solvent cleaning .............................................................................................................. 51!

Installation Service User Manual Maestro series MB1000-MAN Rev.4
7.3!....!Mopec Service ............................................................................................................................... 51!
8!TROUBLESHOOTING AND REPAIR ................................................................................................. 52!
8.1!....!How to Identify and Solve Problems .............................................................................................. 52!
8.2!....!How to Repair Product Components ............................................................................................. 56!
8.2.1!Electrical Panel Service .............................................................................................................................. 56!
8.2.2!Lighting/Power Supply Panel Service ......................................................................................................... 57!
8.2.3!Garbage Disposal Jams .............................................................................................................................. 58!
8.2.4!Checking Disposal Breakers ....................................................................................................................... 58!
8.2.5!Faucet, Hand Spray & End Rinse Service panel .......................................................................................... 60!
8.2.6!Backflow prevention and Service ............................................................................................................... 61!
9!Documentation ............................................................................................................................. 62!
9.1!....!Sample Rough in Drawing ............................................................................................................. 62!
9.2!....!Electrical diagrams ........................................................................................................................ 63!
9.3!....!Plumbing diagrams ....................................................................................................................... 65!
9.4!....!HVAC / Ventilation diagram .......................................................................................................... 67!
10!Appendices .................................................................................................................................... 68!
10.1!.!Spare Parts & Consumables .......................................................................................................... 68!
10.1.1!Spare Parts ........................................................................................................................................... 68!
10.1.2!Consumables ........................................................................................................................................ 69!
11!GLOSSARY ...................................................................................................................................... 70!

Installation Service User Manual Maestro series MB1000-MAN Rev.4
1 PREFACE
1.1 Description of the User
The Mopec Maestro is a Pathology Workstation and is available in several different sizes, elevating and
non-elevating, with over 30 modification options, and a growing inventory of workstation
accessories, the Mopec Maestro is built to be customizable to your laboratory needs and
individual preferences.
1.2 Notations Used in This Manual
¥ Width (W) refers to the left-to-right measurements as you face the Maestro.
¥ Height (H) refers to the top-to-bottom measurement.
¥ Depth (D) refers to either the measurement of the station from the front of the work surface to the rear of the
station or the depth of the sink.
¥ (REF) references a section of the manual for more information.
1.3 Models covered in this Manual M(xxxxxxx)
¥ MB1048R Maestro 48” (1.2m) long, Right-hand sink
¥ MB1048L Maestro 48” (1.2m) long, Left-hand sink
¥ MB1054R Maestro 54” (1.3m) long, Right-hand sink
¥ MB1054L Maestro 54” (1.3m) long, Left-hand sink
¥ MB1060R Maestro 60” (1.5m) long, Right-hand sink
¥ MB1060L Maestro 60” (1.5m) long, Left-hand sink
¥ MB1066R Maestro 66” (1.6m) long, Right-hand sink
¥ MB1066L Maestro 66” (1.6m) long, Left-hand sink
¥ MB1072R Maestro 72” (1.8m) long, Right-hand sink
¥ MB1072L Maestro 72” (1.8m) long, Left-hand sink
¥ MG1072R Maestro 72” (1.8m) long, Downdraft Right-hand sink
¥ MG1072L Maestro 72” (1.8m) long, Downdraft Left-hand sink
¥ MB1084C Maestro 84” (2.1m) long, Center sink
¥ MB1096C Maestro 96” (2.4m) long, Center sink

Installation Service User Manual Maestro series MB1000-MAN Rev.4
1.4 Explanation of Safety Warnings
This manual employs the following symbols to call attention to warnings, cautions and notices.
WARNING Warning is used to indicate the presence of a hazard that CAN cause severe injury or death if
ignored.
CAUTION Caution is used to indicate the presence of a hazard that Will or CAN cause personal injury or
property damage if the warning is ignored.
Notice is used to notify people of installation, operation, or maintenance information that is
important but not hazard-related.
The Garbage Disposal has rotating parts. Never put your hands or fingers inside the garbage
disposal. Avoid contact with the grinding chamber and rotating blades. Failure to do so may
result in personal injury, property damage, or electrical hazards.
WARNING Hazardous Voltage Inside. Disconnect power before servicing. Service by trained
personnel only. Consult manual.
On (Power). Standard: IEC 60417 — Graphical Symbol for Use on Equipment.
Off (Power). Standard: IEC 60417 — Graphical Symbol for Use on Equipment.
Earth (Ground) Terminal. Standard: IEC 60417 — Graphical Symbol for Use on Equipment
1.5 Obtaining Instructions
Instructions are typically supplied digitally and stored on a USB type flash drive that is zip tied to the main faucet spout.
The manual can also be obtained by pressing the Manual button on the Actions home screen and scanning with a smart
phone the 3D embedded barcode (Reference section 6.1.9). At any time the most current revision of this manual can be
downloaded from the company website list in section 1.5.1
1.5.1 Internet
The latest version of the documentation is available at the following address: http://www.mopec.com
1.5.2 Ordering Documentation
Documentation, user instructions, and technical information can be ordered by calling Mopec at 800-362-8491.

Installation Service User Manual Maestro series MB1000-MAN Rev.4
1.5.3 Documentation Feedback
If you are reading Mopec product documentation on the internet, any comments can be submitted on the support
website. Comments can also be sent to [e-mail]
We appreciate your comments.

Installation Service User Manual Maestro series MB1000-MAN Rev.4 10
2 Description of the product
2.1 Purpose of the Product
The Mopec Maestro™ is the most advanced pathology workstation on the market today and is designed with the special
needs of the user in mind. Careful consideration is given to the functional requirements and workflow patterns, as well
as the need for maximum space utilization and sanitation.
The Maestro™ offers a host of comfort and convenience features:
an adjustable height worksurface, a well-lighted work area, hand-free or manual controls for water, disposal, and
efficient exhaust options.
2.2 Process Overview
The Maestro is for grossing study and is not intended to be used as a medical device where tissue comes into contact
with a patient. The actual grossing process is defined by each facility and is not the responsibility of Mopec.
2.3 Technical Data
The Maestro products are designed and manufactured under the guidelines:
¥ ISO 9001:2015 with Design – Mopec facility located at 800 Tech Row, Madison Heights MI USA.
2.4 Operating Specifications for the unit
¥ Temperature range: 70.0±10.0°F or 21.0±6.0°C
¥ Relative humidity range: RH 35%-75%
¥ Elevation Range: 0-2000m
¥ Domestic Electrical Specification: 115v/1ph/60hz on (1) 15a dedicated circuit
o Full Load FLA= 7.2A Nominal= 3.2A
¥ Export Electrical Specification: 220v/1ph/60hz on (1) 10a dedicated circuit
¥ IEC320 C13 Hospital-Grade Power Cord with three prongs UL Listed: 14AWG, 6’ in length 15A @ 115v/ 10A
@ 220v or equivalent must be used to power the unit.
¥ Water Supply Range: 50 -100 psi, 6GPM min, 45 -120°F (7-48°C)
¥ Maximum worksurface load: 200lbs or 91kg
¥ Ingress protection (IP) rating: IP40
¥ Workstation Configuration weight: Range from 696-1220lbs (315-553Kg)
¥ Height of Unit: 75” (1.9m) at lowest height position & 87” (2.2m) at highest elevated position.
2.5 Product Compliance
The Maestro products are designed, and manufactured under the guidelines:
¥ TÜV Rheinland® Certified IEC 61010-1 Safety requirements for electrical equipment for measurement,
control, and laboratory use.

Installation Service User Manual Maestro series MB1000-MAN Rev.4 11
¥ EN 61010-1:2010 Safety requirements for electrical equipment for measurement control and laboratory use.
2.6 Product elements
The Maestro is constructed as one assembled workstation with 3 main elements in its construction:
A. Base
The base constitutes the framework, cabinetry, and elevation system and control. It also contains
rough-in utility connections for electrical, plumbing & seismic anchoring.
¥ Base Controls (a.)
o Elevation Switch – adjusts the unit up/down in height.
o Foot pedal switch (if equipped) – turns the sink faucet mixing valve on/off.
B. Work Surface
The work surface is what determines the sink location and associated plumbing fixtures. It also contains
the FAS system, grid plates, and cutting board surfaces.
¥ Work Surface Controls (b.)
o Faucet Mixing Valve
o Hand spray/End rinse (if equipped)
C. Hood
The hood or backsplash is the conduit for ventilation. Both in-house (supplied by the facility) and
recirculating (supplied and powered by the workstation) are constructed into the hood. It also contains
the airflow monitoring system, user interface panel, electrical outlets, and peg board mounting for
numerous accessories available for the workstation.
¥ Hood Controls (c.)
o Main Power Switch – Powers the unit on/off
o Touch Screen – interface for Microprocessor controlled features on the unit
o Disposal Switch – powers the disposal unit on/off
o Hands-free Infrared Faucet Switch – Infrared motion sensor for faucet

Installation Service User Manual Maestro series MB1000-MAN Rev.4 12
2.7 Warranty Statement
Products manufactured by Mopec will be free from defects in material and workmanship and conform to Mopec's
description or specifications. If a warranty claim is made within one (1) year from the date of shipment or the date of
installation (if installation is provided by Mopec), the defective or nonconforming Product or Part thereof will be
repaired or (at Mopec's option) replaced free of charge, FCA Mopec's dock. All warranty claims must be in writing and
received by Mopec within the warranty period. The warranty is not transferable (other than to customers of Mopec’s
authorized Distributors), and will not apply unless the Equipment has been properly installed, maintained, and operated
in accordance with all instructions; and does not apply to defects, nonconformities, or other failure due to Equipment
misuse, abuse, modifications, or other causes outside Mopec‘s control. THERE ARE NO WARRANTIES WHICH EXTEND
BEYOND THE DESCRIPTION ON THE FACE HEREOF. THE WARRANTY AS SET FORTH HEREIN IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. To the extent that Mopec is acting as a supplier of Products manufactured by a third party, the
Products will be warranted only to the extent that they are warranted by their manufacturers and Buyer (or its
customer) agrees to look solely to the Product manufacturer for all warranty claims. For shipments outside the United
States or Canada, as to any defective or non-conforming part, the part will be replaced upon return of the part to
Mopec. Mopec will owe no obligation to perform any repair or to install any replacement part.

Installation Service User Manual Maestro series MB1000-MAN Rev.4 13
3 Installation
Notice: If you have purchased installation from Mopec your installer will cover section 3
3.1 How to unpackage your workstation
3.1.1 Check for freight damage:
¥ If the unit has sustained damage during transit or unloading from the carrier now is the time to file a freight
claim.
Many large institutions use their own carriers. A freight claim would be filed with that provider.
¥ Check for damage to the skid that would result in an unsupported or twisted station.
¥ Check that the sides of the crate have not been punctured or smashed.
¥ Check that the top of the crate has not sustained damage or has evidence of being placed upside down.
¥ Take photographs of any damage and contact Mopec or your private freight carrier if applicable.
3.1.2 Uncrating Contents:
¥ Remove the top boards from the crate. Place in a dumpster or out of the way to dispose of later. Watch for
staples, nails, and slivers of wood.
¥ Remove the sideboards, end boards, and plywood from the crate.
¥ Remove the corner posts of the crate. Pull downward and then sideways to break away from the base.
¥ Remove all the bracing at the bottom of the skid. Note the small 2”x 4” (5cm x 10cm) blocks nailed to
prevent the unit from moving.
¥ Carefully cut the plastic wrap so the unit is not scratched, and the components are not damaged.
¥ Unwrap the plastic wrap and foam from the unit.
¥ Cut and remove the metal banding material securing the unit.
¥ Look the unit over for hidden damage. If found, take photos, and contact Mopec.
¥ Remove any optional equipment from the sink, under the sink, or behind the doors (if so equipped).
¥ Ensure all plumbing and wiring are secured and up and out of the way before moving the unit.
3.1.3 Removing Unit from Skid;
¥ Ensure there is plenty of room to work around the unit.
¥ Tip the unit forward to retract the back leveling feet to allow the unit to slide on the crate floor.
¥ Tip the unit back to retract the front leveling feet to allow the unit to slide on the crate floor.
¥ Slide the unit back a little more than half off the skid, and tilt back until the bottom edge is resting on the
floor. Tip the unit back a little farther so the skid can be pulled out from under the unit.
¥ Then gently put the unit upright on its base, making sure not to drop the unit.
3.1.4 Transporting Unit to the final location
¥ Place the Unit on a. (4) corner dollies or b. (2) skid dollies on each end. If available, one can use c. (2) crank
up furniture or Piano Mover style dollies on each end of the station.

Installation Service User Manual Maestro series MB1000-MAN Rev.4 14
a. b. c.
¥ Wheel the unit to the desired location, and pay close attention to the dollies when going over thresholds or
entering and exiting elevators.
¥ Pay attention to door frames with magnetic contacts and door closure devices. Watch for low-hanging signs
in hallways and door arches.
3.1.5 Placing unit into position
¥ Before you unload the equipment check that the utilities have been prepared in accordance with the Mopec
rough-in drawing for your model workstation.
¥ Check the floor condition is clean dry and as level as possible. Masonite boards can be used to protect
softer styles of flooring.
¥ The unit has leveling feet with non-marring skids and will slide on other hard smooth surfaces.
¥ Remove the unit from the dollies and set it on the Masonite boards.
¥ Tip the unit forward to lower the back leveling feet so the bottom of the foot is approximately ¼ inch below
the frame. This allows the unit to have air-flow in case of a water spill.
¥ Tip the unit back to lower the front leveling feet so the bottom of the foot is approximately ¼ inch below the
frame.
¥ Slide the unit back to the desired distance, if different than the approval drawing.
¥ The back feet should drop off the Masonite board near the installation location.
Do not slide the unit on soft vinyl flooring, it will tear the flooring. If the unit must be adjusted, it
will have to be moved one end at a time on soft vinyl flooring. The unit will slide on other hard smooth surfaces.
¥ Confirm the distance of the unit from the wall is 3” (7.62cm) or more.
¥ Level the unit using retractable leveling feet on the bottom of station.
3.1.6 Electrical Connection
¥ The 15amp dedicated circuit electrical system should then be tested per local codes or guidelines at this
time and before the unit is plugged in supplying power.
o The workstation receives powered by a rear mounted IEC 15amp three prong connector. These plugs
are recognized globally and make it simple to use in global marketplace by simply changing the power
supply cord
§ 115VAC/1ph/60hz on a dedicated 15amp circuit for Domestic units
¥ Full Load FLA= 7.2A Nominal= 3.2A
§ 220VAC/1ph/60hz on a dedicated 10amp circuit for Export units

Installation Service User Manual Maestro series MB1000-MAN Rev.4 15
3.1.7 Plumbing Connection;
Do not use a powered screw gun to remove or install the screws. A screw gun can damage the PEM
nut in the sheet metal.
¥ Plumbing connections are to be made by a licensed professional plumber.
¥ The inner knee space skirting will have to be removed to access the connections for electrical and plumbing.
Unless otherwise accessible from the end or the back of the unit.
¥ Check that the internal flexible drain line is present and still connected to the P-Trap assembly free from any
obstruction. The unit is shipped fully lowered in elevation so the flex line will appear flattened out.
Lowered Raised
¥ With the plumbing bracket mounted to the factory location on the frame (as shown in the image above) the
facility drain line can be connected either via a flexible line with hose clamps or hard plumbed per your local
codes and regulations. The unit is designed to drain properly in this configuration if roughed in per the
drawing.
NOTE: The P-Trap bracket is designed to be adjustable up and down with the slotted design of the
bracket. Completely removing the bracket from the base will break the seal of the yellow sticker and void
the unit’s warranty. These grossing stations are designed to elevate and have a designed length of hose to
ensure proper drainage and function while in service.
CAUTION Elevating units must retain the factory flexible line connection from the disposal to the P-Trap.
A hard connection will cause damage to the unit or the facility’s plumbing or both.

Installation Service User Manual Maestro series MB1000-MAN Rev.4 16
¥ HOT and COLD water lines should be connected directly to the factory-supplied water strainers. Especially
in new construction, these strainers are your only protection from site debris damaging seals and valves in
your new workstation.
¥ Water strainers supplied have a ½” NPT female thread. Plan final connections to HOT and COLD water lines
accordingly. Be sure to use a backup wrench on the strainer when tightening the connections.
3.1.8 Ventilation connection (in-house ventilation)
A standard unit is supplied with (2) 8” (20.32cm) diameter vent duct connections – see your
approval drawing and rough-in drawing for more information.
¥ At this point, the unit should still be in its lowest elevation position, if not, please lower it to the lowest
position to properly size the flexible ducts to the facility connection.
¥ Locate the (2) 8” (20.32cm) diameter flexible vent ducts and (4) hose clamps shipped with the unit. These
are typically shipped in the knee space on the skid. Otherwise check in the sink.
¥ Slide the vent duct and clamp over the duct stubs on the top of the unit.
¥ Connect the opposing end to the facility vent stubs. With the unit still in its lowest elevation, the excess
flexible duct may be trimmed to fit. This will optimize flow performance throughout the elevation range by
reducing the chance of any bunching or kinking due to excess material.
¥ Tighten all hose clamps on the ducts.

Installation Service User Manual Maestro series MB1000-MAN Rev.4 17
3.1.9 Recirculating Ventilation (if equipped)
¥ No external ductwork is connected if the unit is equipped with recirculating ventilation unit.
¥ Recirculation filters are loaded into the top of the unit. Check that all packaging and wrap are removed from
filters before use.
¥ Be sure to set your filter timer (REF 6.2.8) when installing new filters (REF 7.1.1).
3.2 Decommissioning the Unit
3.2.1 Decontaminate the unit.
¥ Decontaminate the workstation per your standard processes.
¥ Determine if drainage from the unit is classified as a biohazard. This will depend on your local ordinances.
¥ The disposal unit, the drain line, and P-trap may contain fluids when disconnected.
3.3 How to Store the Product
3.3.1 Storage in place
¥ Adjust the elevation to its lowest position for long-term storage.
¥ Turn off the water supply to the unit. Open and drain all lines including hand spray.
o If the temperature could drop below freezing it is advisable to pour RV antifreeze down the drain
lines, especially the disposal unit.
¥ Disconnect the ventilation ducts and tape off the opening to prevent dust and debris from entering.
¥ Disconnect power to the unit.
¥ Wipe WD40 on all stainless surfaces to protect from transfer rust.
¥ Cover or drape the unit with a tarp.
3.3.2 Storage on a skid
¥ Follow the steps in 3.3.1 to prep the unit.
¥ Lift the unit one end at a time and walk the station side to side onto a skid.
¥ Strap the unit down across the worksurface and pull it down towards the skid. Be sure to put padding on the
edges of the work surface where the straps contact the sheet metal.

Installation Service User Manual Maestro series MB1000-MAN Rev.4 18
3.4 Disposal and Recycling
Disposal of the unit is ultimately up to local codes and guidelines. The following section breaks down the materials of
construction for recycling purposes.
3.4.1 Stainless Steel
¥ The Hood is made entirely of 304 stainless steel. Remove all electronics and recycle them appropriately.
¥ The worksurface is also 304 stainless steel.
o Remove the faucets and fixtures as these are typically chrome-plated brass in construction.
¥ The lower skirting is 304 stainless steel along with the frame cross connectors.
3.4.2 Ferrous Steel
¥ The only ferrous steel used on the Maestro is in the lower frame weldment where the linear actuators mount.
¥ If equipped with a magnetic tool bar this will also be made from steel.
3.4.3 Aluminum
¥ The elevation guideposts are made from aluminum and located in the frame ends.
¥ If the unit is equipped with a monitor and keyboard arm accessories those are also made of aluminum.
3.4.4 Plastic
¥ The cutting board and formalin dispense tank lid are made of thick HDPE.
¥ The waterlines, fittings, flexible vent ducts, and collection carboys are typically made of thermoplastics like
polypropylene, vinyl, and polyvinyl chloride and should be recycled accordingly.
3.4.5 Electronics
¥ The unit has internal circuitry, circuit boards, a touch screen, LED lighting, and actuators that should be
recycled as electronic components.

Installation Service User Manual Maestro series MB1000-MAN Rev.4 19
4 Quick Start Guide
4.1 Startup
The following section explains how to start the Maestro and some of its standard functions.
CAUTION The unit must be installed per factory recommendations in section 3.1 of the user manual.
4.1.1 Powering On
¥ The unit is powered on by the main power switch located on the sink side column in the Hood section.
¥ After the unit is switched on the touchscreen controller will start to boot up. While the system
microprocessor boots up you will see the startup screen saver and may see the screen flash.
¥ The Maestro will land on its home page after all processes have finished loading.
4.1.2 Operating Touch Screen
¥ With the unit turned on the main Actions page will show. This page has buttons for lighting, ventilation, timers,
and alarm history.
¥ Selecting one of these buttons with a light finger touch will open the page corresponding to the button.
o An illustrated example of when the user presses the “Lights” button is shown below.

Installation Service User Manual Maestro series MB1000-MAN Rev.4 20
a. Actions Screen b. Lights screen
4.1.3 Elevation
¥ The elevation of the unit is adjustable from the Elevation (</>) button located on the front corner of the sink
The unit has 12” (30.48cm) of elevation, select the best position for sitting or standing. Stand clear and check
for obstructions surrounding (and under) the Maestro when raising and lowering the unit.
4.1.4 Faucet Operation
¥ The faucet is controlled by the faucet mixing valve lever. Pulling the lever up and away from the sink turns the
water on. Pushing the lever forward and backward from that position will adjust the Hot and Cold-water mix.
¥ On units equipped with a Foot Pedal control, the Faucet will turn on and stay on with a foot pedal push. To turn
it off simply press the foot pedal again.
The ON time of a foot pedal push is controlled by the Water Timer function on the Timer screen. See
section 5 of the user manual for instructions on how to adjust this feature.
4.1.5 Garbage Disposal
¥ The garbage disposal or disposer is operated via a push-button air switch located on the sink side column (see
4.1.1 image). The disposal will start and stay on with a button push. To turn it off, simply press the button
again.
Standard Maestro units utilize a dry ½ hp disposer unit. You must run the water to assist in flushing
the contents down the drain. Never put hands or tools into the disposer while under power.
4.1.6 Power outlets
¥ The unit is equipped with 15amp power outlets intended for small appliances on the back shelf. These outlets
cycle on/off with the unit power switch and are protected by the main GFCI circuit located in the top inside
panel of the hood.
¥ The power outlet located on the opposite end side panel remains powered as long as the unit has facility power.
This is typically used to power computers or other devices that should not power cycle with the main switch.