Morgana Square fold 104 User manual

Morgana Systems Limited ▪ United Kingdom ▪ www.morgana.co.uk ▪ Telephone: ( 01908 ) 608888 ▪ Facsimile: ( 01908 ) 692399
Square fold 104
Operator Manual
Doc No. 17428

October 2003
Part no. 17428
SquareFold
Model 104
Operator Manual

SquareFold Model 104 Operator Manual
T10149
Table of contents
i
1. Introduction
1.1 Operation safety 1-1
2. Getting to know the SquareFold Model 104
2.1 Main components 2-1
2.2 The control panel 2-3
3. Making Square folds
3.1 Making square folds 3-1
3.2 Bypass mode 3-1
3.3 Stacker full sensor 3-1
3.4 Operating the SquareFold 3-2
4. Maintenance
4.1 Cleaning the feed belts 4-1
5. Troubleshooting
4.1 Clearing jams 4-1
4.2 Troubleshooting 4-2
6. Specification
6.1 Specification 6-1

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Always connect the equipment to a properly
grounded power source receptacle. In doubt,
have the receptacle checked by a qualified
electrician.
WARNING: Improper connection of the
equipment grounding conductor can result in
electrical shock.
Always follow all warnings marked on, or
supplied with, the equipment.
Always locate the equipment on a solid
support surface with adequate strength for
the weight of the machine.
Always exercise care in moving or relocat-
ing the equipment.
Always keep magnets and all devices with
strong magnetic fields away from the ma-
chine.
Never use a ground adapter plug to connect
the equipment to a power source receptacle
that lacks a ground connection terminal.
Never attempt any maintenance function that
is not specifically described in this documen-
tation.
Never remove the covers or guards that are
fastened with screws.
Never install the unit near a radiator or any
other heat source.
Never override or “cheat” electrical or me-
chanical interlock devices.
Never operate the equipment if you notice
unusual noises or odors. Disconnect the
power cord from the power source recepta-
cle and call your customer service engineer
to correct the problem.
Attention to the following notes ensures the continued safe operation of your equipment.
1.1 Operational safety
1. Introduction
1-1

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2-1
2. Getting to know the SquareFold
This chapter contains basic information about the SquareFold and its components.
1. Top cover
2. Control panel
3. Side Guides
4. Manual feed tray (Off-line Model)
1
3
4
2.1 Main Components
2
On-line model
Off-line model

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2-2
1. Stacker
2. Stacker full sensor
3. Main Power switch
4. Power receptacle
5. Communication connectors
6. Feed belts
2.1 Main Components cont.
1
23
6
5
4

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2-3
2.2 Control Panel
The control panel of the SquareFold has one button to select the different modes. The control
panel also has a number of indicators to display the operation mode and to display if a jam
occurs.
1
2
3
4
5
6
1. Mode 1: 6 to 10 sheets *
2. Mode 2: 11 to 15 sheets *
3. Mode 3: 16 to 24 sheets*
4. Mode select button
5. Bypass mode: 0 to 5 sheets
6. Jam indicator
Note:
* 80 gsm or 20 lb bond

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In order to produce optimum book quality the SquareFold unit opera-
tes in 3 different modes depending on the thickness of the book.
Select mode by pressing the mode select button.
Mode selection guide lines
• Mode 1 for 6–10 sheets (80 gsm or 20 lb bond stock)
• Mode 2 for 11–15 sheets (80 gsm or 20 lb bond stock)
• Mode 3 for 16 or more (80 gsm or 20 lb bond stock)
3. Making square folds
Button
3-1
3.1 Square fold booklets
Description
The SquareFold takes your normal booklets and makes them look more like perfect bound
(glue bound) books. The output lays flat for easy packing and you are also able to print on the
back (spine) of the book for easy retrieval in bookshelves. The SquareFold runs up to 1800
sets / hour depending on which mode that is selected.
The SquareFold is equipped with a stacker full sensor. In mode 1
and 2, stacker full signal appears 30 booklets after the stacker full
sensor has been blocked. In mode 3 and Bypass, stacker full signal
appears 20 booklets after the stacker full sensor has been blocked.
Whenever the books are removed the count starts from zero again. If
the stacker full function is not desired, disconnect the stacker full plug
from its receptacle.
3.2 Bypass mode
3.3 Stacker full Sensor
Forming the spine square is not adviseable for booklets containing 5
sheets or less.
Select bypass mode when making booklets with less than 6 sheets,
or when no forming of the spine is desired.
Button
Stacker Full plug

SquareFold Model 104 Operator Manual
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3.4 Operating the SquareFold
1. Switch on the Main Power Switch.
2. Place a finished booklet on the stacker. Adjust the stacker by
lifting up rear end and move it in/outwards to fit the booklet.
3. Select mode according to section 3.1/3.2. The SquareFold is
now set up to receive booklets delivered from the Trimmer or
fed by hand.
NOTE: When running the model 104 together with a model 100 collator
and mode 3 is selected, reduce the speed of the collator to 1200
sets per hour.
Hand feeding
4. Adjust the manual feed tray side guide to the width of the
booklet.
5. Place the booklet on the manual feed tray and gently push it in
(spine first). The feed belts energize automatically and pulls
the booklet into the SquareFold. When the book exits the
SquareFold, the next booklet can be fed into the SquareFold.
3-2

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4-1
5. Troubleshooting
5.1 Clearing Jam
1. Open top cover, lift up both infeed belts and take out the jammed booklets.
2. Place feed belts in their normal position and close the top cover.
Infeed belts
4.1 Cleaning the Feed Belts
4. Maintenance
Clean the feed belts using a mild soap detergent every 10 000 sets or earlier if needed.

SquareFold Model 104 Operator Manual
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6. Technical Specification
6-1

Notes