morse 82A-125 User manual

Copyright 2019 - Morse Mfg. Co., Inc. Form OM82A-125 (1016-____) (Updated June 12, 2019 9:27 AM) 1
The Specialist In Drum Handling Equipment
Model 82A-125
Mobile-Karrier / Palletizer
with DC Power Lift
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3
Operating Instructions. . . . . . . . . . . . . . . . . . . . 4
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operator’s Manual
for Morse Mobile-Karrier / Palletizer
Model 82A-125
Serial Number 1016 to ____ (MMYY)
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
Check for visible damage. If you choose to accept damaged•
freight, always sign noting the damage on the Bill of
Lading.
Document the damage and have the truck driver sign. We•
recommend keeping a digital camera at your receiving dock
for this purpose.
Open packages expeditiously to check the condition of the•
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
Immediately• report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
Morse Manufacturing will not be held responsible for any•
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use
or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
anymodications,unauthorizedrepairsorpartssubstitution.
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineeredforsafetyande󰀩ciency,ahighdegreeofresponsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts. Inspect saddle
assembly for proper operation. Perform necessary load test,
inspections, operator training, etc.
[email protected] 103 Kuhn Rd.
Syracuse, NY, 13208 USA
morsedrum.com [phone]

The Specialist In Drum Handling Equipment
Model 82A-125
Mobile-Karrier / Palletizer
with DC Power Lift
Operator’s Manual for Model 82A-125 Morse Mobile-Karrier / Palletizer
Serial Number 1016 to ____ (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM82A-125 (1016-____) (Updated June 12, 2019 9:27 AM) 2
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium
dioxide, and 2-methylimidazole, which are known to the State of California to cause cancer, and
bisphenol-A, which is known to the State of California to cause birth defects or other reproductive
harm. For more information go to www.P65Warnings.ca.gov
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or
death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.
CAUTION – Do Not Transport with Drum Raised. Always lower the drum holder to lowest position
before transporting.
WARNING - The Mobile-Karrier / Palletizer is designed to handle one drum of the types listed at the
top of page 3. Machine Description. DO NOT attempt to handle any other type of drum or object.
DO NOT exceed the weight capacity of 600 Lb. (272 kg).
WARNING - Level Floors Only
Foroperationonlyonclean,leveloorsofsuitablebearingcapacity.Donotuseonslopedsurfaces,
ramps,irregularordebrisstrewnoors.
WARNING -DoNotModifytheUnit.Undernocircumstancesshouldanymodicationsbemadeto
theMorsemachinerywithoutfactoryauthorization.Anymodicationsmayvoidthewarranty.This
machinewasdesignedtoperformaspecicjobandalterationsmayresultininjurytooperatoror
machine.
WARNING -NoLooseFittingClothing.Wearclose-ttingclothingandsafetyequipmentappropriate
tothejob.Loosettingclothingmaybecomecaughtonthemachineryandcauseseverepersonal
injury.
WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous
Escapinghydraulicuidunderpressurecanpenetratetheskin,causingseriousinjury.Avoidthe
hazard by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from
pinholesandnozzles,whichejectuidunderhighpressure.Useapieceofcardboardtosearchfor
leaks. If an accident occurs, see a doctor immediately and inform them of the nature of the accident.
CAUTION - Wear safety shoes with non-slip soles and hard toe protection.
CAUTION -DONOTallowdrumtoimpactonoor,ground,ordumpingstation,etc.
WARNING: This product can expose you to chemicals including lead and arsenic, which are known
to the State of California to cause cancer and birth defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov

The Specialist In Drum Handling Equipment
Model 82A-125
Mobile-Karrier / Palletizer
with DC Power Lift
Operator’s Manual for Model 82A-125 Morse Mobile-Karrier / Palletizer
Serial Number 1016 to ____ (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM82A-125 (1016-____) (Updated June 12, 2019 9:27 AM) 3
Machine Description
The Mobile-Karrier / Palletizer is designed to lift, transport, and dispense a
ribbed 55-gallon (210 liter) steel drum with 22.5” (57.2 cm) diameter. The
maximum capacity is 600 Lb. (272 kg).
Options
A smaller diameter drum can be handled with the correct size 55/30•
Series Diameter Adaptor installed (see Diameter Adaptor literature).
The• Bracket Assembly (Part # 4556-P) is required to handle a
plasticorberdrumwithoutatoprim(seegure2.1).Youcanuse
theBracketAssemblywitha55-gallon(210liter)plastic,steelorber
drum. The brace at top and bottom of the drum prevent it from slipping
lengthways through the drum holder. It adjusts for a drum 31” to 39” (79
to 99 cm) tall.
The• Top Rim Clamp (Part # 4560-P) grips the upper rim of your drum
topreventitfromslippingthroughthedrumholder(seegure2.2).
Tohandlea55-gallon(210liter)plasticorberdrumwithtoprim,you
must install either the Bracket Assembly or the Top Rim Clamp. You
canusetheTopRimClampwitha55-gallonplastic,steelorberdrum
with suitable top rim.
Controls
The Morse Mobile-Karrier / Palletizer is manually propelled and steered.
The drum lift function is powered by a 12V DC motor.
There are two functions for the operator to control:
“LIFT” and lower function for vertical positioning of the drum1.
“TILT” function to control the degree of rotation of the drum2.
LIFT and Lower Function (Figure 2.3)
To raise the drum
Push and hold the valve handle in against the start switch.•
Release the handle when the drum is at the desired height.•
To lower the drum: Pull and hold the valve handle out away from the start•
switch.
TILT Function to tilt the drum
Either one of the two spring loaded plunger tilt-locks may be locked to1.
hold the drum upright. It is not necessary to lock both of them.
Position drum at pouring station.2.
Before unlocking the tilt-lock(s) to permit tilting the drum, it3.
is recommended that you steady the drum and be prepared for its
possible tendency to tilt toward its heavier side.
With both tilt-locks unlocked, manually tilt the drum for pouring. The4.
drum pouring angle may be varied or it can be locked in Various
positions by one of the tilt-locks.
WARNING: Keep hands and ngers clear of tilt lock hole, as a
pinch point will occur when drum rotates.
Figure 2.3
Figure 2.2
Plastic drum being lifted
with part number 4560-P
Top Rim Clamp Assembly
installed.
Figure 2.1
Plastic drum being lifted
with part number 4556-P
Bracket Assembly
installed.

The Specialist In Drum Handling Equipment
Model 82A-125
Mobile-Karrier / Palletizer
with DC Power Lift
Operator’s Manual for Model 82A-125 Morse Mobile-Karrier / Palletizer
Serial Number 1016 to ____ (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM82A-125 (1016-____) (Updated June 12, 2019 9:27 AM) 4
Operating Instructions
Roll drum lifter to drum. Steer unit so drum holder meets middle of drum1.
(Figure 4.1). Operate hydraulics as necessary. Swing both hinged bands
to the open position. Roll the unit forward and push drum holder so that
drum holder (saddle) will encircle drum.
WARNING: Keep hands and other objects away from top opening of
lifting frame.
To secure drum: Drape web strap across face of drum, place strap loop2.
between clevis, and secure with pin (Figure 4.2). Operate ratchet to
tighten strap around drum (Figure 4.3).
Operateliftfunctiontoraisedrumo󰀨the3.
oor,pushdrumliftertodeliverdrum.Avoid
unreasonably rough or non-level surfaces. Move
at moderate speed. Carry drum only high enough
toavoidcontactwiththeoororobstacles.Push
loaded unit when possible for transporting. Pulling
unit should be limited to maneuvering at short
distance.
Either one of the two spring loaded plunger tilt4.
locks (Figure 4.4) may be locked to hold drum
upright. Unlocking both will permit drum to be
tilted. Drum pouring angle may be varied or drum
can be locked in various positions by inserting
one tilt lock. It is not necessary to lock both tilt
locks. Before unlocking tilt lock it is recommended
that you steady drum and prepare to resist its
tendency to tilt toward its heavy end.
WARNING: Keep hands and ngers clear of tilt
lock holes, as a pinch point will occur when drum rotates.
With tilt-locks unlocked, manually tilt the drum for pouring (Figure 4.5).5.
The drum pouring angle may be varied or it can be locked in various
positions by one of the tilt-locks.
After emptying, rotate drum back to vertical position and lower.6.
Before unloading drum, release tilt locks and return drum to upright.7.
Lower drum at a controlled rate.
To remove drum: Squeeze the ratchet release lever and open all the way8.
to unlock. Then release the tension on the strap. Allow enough slack in
order to remove strap loop from clevis. Swing both hinged bands to open
position.Pullunitawayandparkonleveloor,outoftra󰀩claneswhen
not in use.
Adjustment for Shorter Drums: The drum holder assembly is factory9.
set in upper position for handling typical 55-gallon (210 liter) drums.
For handling shorter drums such as typical 30-gallon (114 liter) drums,
relocate drum holder assembly downward as follows: Detach by
removing nuts that hold it to lifting assembly. Reattach at alternate
location 6” lower.
Figure 4.2
Figure 4.3
Figure 4.4
Figure 4.1
Figure 4.5

The Specialist In Drum Handling Equipment
Model 82A-125
Mobile-Karrier / Palletizer
with DC Power Lift
Operator’s Manual for Model 82A-125 Morse Mobile-Karrier / Palletizer
Serial Number 1016 to ____ (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM82A-125 (1016-____) (Updated June 12, 2019 9:27 AM) 5
Maintenance
Periodicinspectionforthegeneralconditionofstructuralandmechanicalcomponentsisimperativeforsafeande󰀩cientoperation.
Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust, or•
replace parts as necessary to prevent failure and maintain proper function.
Inspectthehydraulicsystemforoildrips,hosedamage,orothersignsofwear.Inspectthelevelandconditionofthehydraulicuid.•
Replace any parts that show signs of wear.
Grease wheel bearings periodically. Oil or grease all moving parts including: Tilt locks, fulcrum shafts, hinge pins, and the ratchet.•
Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.•
HydraulicpumpisshippedlledwithNocoPremiumplusautomatictransmissionuidd/m.Materialsafetydatasheet(msds)is•
available online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil dte 24 or equivalent
for indoor use (Mobil dte 13 for outdoor use).
The web strap should be removed from service or replaced if any of the following are visible:•
• Acidorcausticburns
• Meltingorcharringofanypartofthestrap
• Holes,tears,cuts,snagsorembeddedarticles
• Brokenorwornstitchinginloadbearingsplices
• Excessiveabrasivewear