Motorline professional KVM2020 Operation and installation manual

v1.0
REV. 03/2021
EN
INSTALLER AND USER’S MANUAL
KVM2020

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1B
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ENEN
00. CONTENT 01. SAFETY INSTRUCTIONS
INDEX
MOTOR AND MANEUVERS BOARD DIMENSIONS
MANUAL OPENING/CLOSING
TECHNICAL CHARACTERISTICS
KIT COMPONENTS
. SAFETY INSTRUCTIONS
. AUTOMATION
AUTOMATION INSTALL
INSTRUCTIONS FOR FINAL CONSUMERS AND SPECIALIZED TECHNICIANS
MANEUVERS BOARD FIXATION
LIMIT-SWITCHES ADJUSTMENT
. INSTALLATION
. TROUBLESHOOTING
ATTENTION
This product is certified in accordance with European
Community (EC) safety standards.
This product complies with Directive 2011/65/EU of the
European Parliament and of the Council, of 8 June 2011, on
the restriction of the use of certain hazardous substances
in electrical and electronic equipment and with Delegated
Directive (EU) 2015/863 from Commission.
(Applicable in countries with recycling systems).
This marking on the product or literature indicates that the
product and electronic accessories (eg. Charger, USB cable,
electronic material, controls, etc.) should not be disposed
of as other household waste at the end of its useful life. To
avoid possible harm to the environment or human health
resulting from the uncontrolled disposal of waste, separate
these items from other types of waste and recycle them
responsibly to promote the sustainable reuse of material
resources. Home users should contact the dealer where
they purchased this product or the National Environment
Agency for details on where and how they can take these
items for environmentally safe recycling. Business users
should contact their vendor and check the terms and
conditions of the purchase agreement. This product and
its electronic accessories should not be mixed with other
commercial waste.
This marking indicates that the product and electronic
accessories (eg. charger, USB cable, electronic material,
controls, etc.) are susceptible to electric shock by direct or
indirect contact with electricity. Be cautious when handling
theproductandobserveallsafetyproceduresinthismanual.

2EN
GENERAL WARNINGS
•This manual contains very important safety and usage information.
very important. Read all instructions carefully before beginning the
installation/usage procedures and keep this manual in a safe place
that it can be consulted whenever necessary.
•This product is intended for use only as described in this manual. Any
other enforcement or operation that is not mentioned is expressly
prohibited, as it may damage the product and put people at risk
causing serious injuries.
•Thismanual is intendedfirstlyfor specialized technicians, and does not
invalidate the user’s responsibility to read the “User Norms” section in
order to ensure the correct functioning of the product.
•The installation and repair of this product may be done by qualified
and specialized technicians, to assure every procedure are carried
out in accordance with applicable rules and norms. Nonprofessional
and inexperienced users are expressly prohibited of taking any action,
unless explicitly requested by specialized technicians to do so.
•Installations must be frequently inspected for unbalance and the
wear signals of the cables, springs, hinges, wheels, supports and other
mechanical assembly parts.
•Do not use the product if it is necessary repair or adjustment is
required.
•When performing maintenance, cleaning and replacement of parts,
the product must be disconnected from power supply. Also including
any operation that requires opening the product cover.
•The use, cleaning and maintenance of this product may be carried
out by any persons aged eight years old and over and persons whose
physical,sensorialormentalcapacitiesarelower,orbypersonswithout
any knowledge of the product, provided that these are supervision
and instructions given by persons with experienced in terms of usage
of the product in a safe manner and who understands the risks and
dangers involved.
•Children shouldn’t play with the product or opening devices to avoid
the motorized door or gate from being triggered involuntarily.
WARNINGS FOR TECHNICIANS
•Before beginning the installation procedures, make sure that you have
all the devices and materials necessary to complete the installation
of the product.
•You should note your Protection Index (IP) and operating temperature
to ensure that is suitable for the installation site.
•Provide the manual of the product to the user and let them know how
to handle it in an emergency.
•If the automatism is installed on a gate with a pedestrian door, a door
locking mechanism must be installed while the gate is in motion.
•Do not install the product “upside down” or supported by elements do
not support its weight. If necessary, add brackets at strategic points
to ensure the safety of the automatism.
•Do not install the product in explosive site.
•Safety devices must protect the possible crushing, cutting, transport
and danger areas of the motorized door or gate.
•Verify that the elements to be automated (gates, door, windows,
blinds, etc.) are in perfect function, aligned and level. Also verify if the
necessary mechanical stops are in the appropriate places.
•The central must be installed on a safeplace of any fluid (rain,moisture,
etc.), dust and pests.
•You must route the various electrical cables through protective tubes,
to protect them against mechanical exertions, essentially on the
power supply cable. Please note that all the cables must enter the
central from the bottom.
•If the automatism is to be installed at a height of more than 2,5m from
the ground or other level of access, the minimum safety and health
requirements for the use of work equipment workers at the work of
Directive 2009/104/CE of European Parliament and of the Council of 16
September 2009.
•Attach the permanent label for the manual release as close as possible
01. SAFETY INSTRUCTIONS

3EN
01. SAFETY INSTRUCTIONS
to the release mechanism.
•Disconnect means, such as a switch or circuit breaker on the electrical
panel, must be provided on the product’s fixed power supply leads in
accordance with the installation rules.
•If the product to be installed requires power supply of 230Vac or
110Vac, ensure that connection is to an electrical panel with ground
connection.
•The product is only powered by low voltage satefy with central (only
at 24V motors)
WARNINGS FOR USERS
•Keep this manual in a safe place to be consulted whenever necessary.
•If the product has contact with fluids without being prepared, it must
immediately disconnect from the power supply to avoid short circuits,
and consult a specialized technician.
•Ensure that technician has provided you the product manual and
informed you how to handle the product in an emergency.
•Ifthesystemrequiresanyrepairormodification,unlocktheautomatism,
turn off the power and do not use it until all safety conditions have
been met.
•In the event of tripping of circuits breakers of fuse failure, locate
the malfunction and solve it before resetting the circuit breaker or
replacing the fuse. If the malfunction is not repairable by consult this
manual, contact a technician.
•Keep the operation area of the motorized gate free while the gate in in
motion, and do not create strength to the gate movement.
•Do not perform any operation on mechanical elements or hinges if the
product is in motion.
RESPONSABILITY
•Supplier disclaims any liability if:
•Product failure or deformation result from improper installation
use or maintenance!
•Safety norms are not followed in the installation, use and
maintenance of the product.
•Instructions in this manual are not followed.
•Damaged is caused by unauthorized modifications
•In these cases, the warranty is voided.
SYMBOLS LEGEND:
• Important safety
notices
• Useful information
• Programming
information
• Potentiometer
information
• Connectors
information
• Buttons
information

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ENEN
The KVM is a motor developed for industrial door applications that require anti fall equipment.
The safety brake is built into the gear and the drive unit is installed directly on the door shaft.
The KVM it's composed by:
• Worm gear with safety brake and hollow shaft;
• Manual emergency operator;
• Integrated limit switches;
• Electrical motor;
• Integrated safety brake;
• Worm failure safety or wheel independent of speed/direction
• Maintenance-free;
• Self-monitoring.
In the kit you will find these components:
02. AUTOMATION 02. AUTOMATION
TECHNICAL CHARACTERISTICS
• Noise <68dB
• Output torque 400Nm
• Static torque 1400Nm
• Output speed  rpm
• Diameter of the shaft output hole 40mm
• Operating Temperature -20~+55C
• Protection level IP54
• Power Supply / Vdc
• Frequency V  Hz
• Output power 1,1 Kw
• Working frequency 40%
• Electric current 3,2 A
• Charge cycle 40%
• Continued Execution of the motor 20min
• Weight 33Kg
KIT COMPONENTS
01 • 01 KVM motor
02 • 01 Reducer for shaft
03 • 01 Hoist
04 • 01 Motor’s mounting plate
05 • 01 Chain
06 • 02 Shaft locking rings
07 • 03 Tightening wrench
08 • 08 Washers
09 • 04 Spring washers
10 • 04 Motor fixing screws
11 • 04 Washers
12 • 01 Dowel/key

5EN
02. AUTOMATION
MOTOR AND MANEUVERS BOARD DIMENSIONS
428,5
622
43,3
201
35
70
171
Ø40
12
33
13
117
60
Shown in mm
85 73,5
85 73,5
166
270
104 ~ 172
8561
The hoist of the motor allows the user to open and
close the gate manually, in case of emergency and/
or power cuts.
To do this, just pull the circular chain in one direction
or the other to proceed with the manual opening or
closing of the gate as shown in the image.
MANUAL OPENING/CLOSING
• Motor dimensions (a x b x c) xx
• Reducer width (c) 166
• Total height of the motor (a) 622
• Motor Depth (b) 270
• Eletronic Board’s Total Height (a') 452
• Distance to the center of the Reducer (b') 85
• Distance between center of the screws (g) 147

6
1500mm
1500mm
EN
. INSTALLATION
AUTOMATION INSTALL
Right support
Right support
Roller
Roller
Guide
Guide
Gate
Roller shaft
Left support
a) Insert the motor through
the roller shaft and insert a
steel dowel
b) Attach the motor to the
installation bracket
a) Fix the installation
support to the motor
d) Place the motor on the
support and tighten the
screws
e) Install and adjust the
transmission chain and
secure the
engine
b) Place the motor on
the shaft, followed by the
pin and install the small
toothed wheel on the
motor
c) Fix the big toothed
wheel to the roller shaft
Left support
Toothed wheel (big)
Transmission current
Toothed wheel (small)
Installation support
Hexagon screws
Motor
Manual chain
Roller shaft
Reducer
Support plate
Thrust washer
Hexagon screws
Washer
Washer
Mechanical limit device
Cover
Manual
chain
Manual
chain device
Motor
Roller shaft
Support plate
Hexagon screws
Manual chain wheel
Motor
Manual chain
Guide
Guide
Gate
MOTOR’S FIXATIONS DETAIL
• INSTALLATION WITH TRACTION TO THE SHAFT
• INSTALLATION WITH TRANSMISSION CHAIN

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ENEN
. INSTALLATION . INSTALLATION
MANEUVERS BOARD FIXATION LIMIT-SWITCHES ADJUSTMENT
MARK THE HOLES
Make a mark on the wall at a distance of 1500mm from the ground.
Place the base of the maneuvers board in the marking. Mark the places to drill.
DRILLING
Make holes at the marked points.
FIX THE MANEUVER BOARD
Apply the dowels and fix the maneuver board on the wall.
CONNECT THE CONTROL BOARD
Insert the wires through the bottom of the control board. Place the control board cover.
Close the cover and tighten the screws until the box is completely fixed.
Loosen the fixing screw of the opening micro (A) and adjust the ring until the micro clicks. Retighten
the screw.
Make sure the door is open and which is the opening limit switch.
Opening
limit-switch
Security
limit-switch
(Opening)
Closing
limit-switch
Security
limit-switch
(Closing)
Adjusting
screw
Fixing screw
a) Course adjustment micros b) Limit-switch
Fixing screw
Adjusting
screw
Limit-switch
Make sure that the gate is closed and repeat processes 2 and 3 on the closing micro switch.
Now use the adjustment screw of the opening micro to achieve a more precise adjustment of the
limit switch, tuning the plastic that activates the micro switch.
Adjust the opening and closing security limit switches so that they act immediately after the limit
switches.
If the motor operates in the opposite direction, you must change the connections that
connect the motor, within the maneuver board.
A B C D
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2
3
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2
3
4

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. TROUBLESHOOTING
INSTRUCTIONS FOR FINAL CONSUMERS/SPECIALIZED TECHNICIANS
No. OCCURRENCE POSSIBLE CAUSES RESOLUTION
1The gate does not open in the "ON" state
Lack of electrical supply.
Damaged fuse.
The connection cable may be damaged, loose or dropped.
The contact of the manual protection microswitch does not return.
The heating protection device is being activated.
Connect the power supply.
Replace the fuse.
Check and connect the connection line.
Pull the manual chain slightly to reset the mi-
croswitch contact.
Wait  minutes to reset the maneuver board
when the heating protection switch is reset.
The limit switch cannot work The limit switch is not fixed.
The limit switch is damaged. Fix the limit switch. Replace the limit switch.
Opening the door and closing the door in wrong
positions The course system is incorrectly configured. Readjust the limit switch.
The door operation is contrary to the command of the
operation button The motor connections are switched. Change the U and L connections at the motor terminals, on the control board.
The door cannot stop at the upper and lower limits The sequence of phases is contrary to the correct sequence. Adjust and change the sequence.
Abnormal sound when the gate is opening Excessive loading or improper installation of rolling drum and door or
power dissipation.
Reduce the load or adjust the installation of the
rolling drum and reduce the weight of the door.