Motorola MTP6000 SERIES User manual

MTP6000 CAR KIT
INSTALLATION GUIDE
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Introduction
This Installation Manual provides a description of the Car Kit
package components, power connection and installation
procedure.
The Car Kit comprises of the following parts:
• Vehicular Cradle (including bracket to hold Remote
Speaker Microphone) with RF [PMLN7026] or without RF
[PMLN6399].
• Mounting Bracket [FTN6376].
• Cradle to Junction Box Cable [PMKN4169] or Cradle to
Junction Box Cable with USB Data Cable [PMKN4170].
• MTP6000 Car Kit Junction Box (including Accessories
Plug) [PMLN6662].
• Power Cable [30012040002].
• Installation Manual [MN001433A01].
• User Guide [MN001434A01].
• A selection of visor microphones listed below (as
ordered)
– Visor Microphone [PMMN4087].
– IMPRES Visor Microphone [RMN5054].
• A selection of other microphones listed below (as
ordered). These accessories require Extension Cable
with Mobile Microphone Port (MMP) Connector
[PMKN4171].
– Compact Fist Microphone [RMN5107].
– Heavy Duty Fist Microphone [RMN5111].
– IMPRES Telephone Style Handset [MDHLN7016].
• A selection of Push-to-Talk (PTT) listed below (as
ordered)
– Gooseneck PTT [RLN4858].
– Pushbutton PTT [RLN5926].
• A selection of loudspeakers listed below (as ordered)
– Loudspeaker, 13 W [RSN4002].
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– Loudspeaker, 7.5 W [RSN4003].
– Small Loudspeaker, 5 W [RSN4004].
– Speaker Extension Cable [PMKN4119].
• Also required, but not supplied with this kit, is an external
antenna.
Optional accessories:
• Emergency Foot Switch [RLN4836].
• External Alarm Relay [GKN6272].
Note: The following items vary according to purchase.
Cradle to Junction Box
Cable with USB Data
Cable [PMKN4170}
Vehicular Cradle
(including RSM bracket)
with RF [PMLN7026]
and Mounting Bracket
[FTN6376]
Cradle to Junction Box
Cable [PMKN4169]
MTP6000 Car Kit
Junction Box (including
Accessories Plug)
[PMLN6662]
Power Cable
[30012040002]
Vehicular Cradle
(including RSM bracket)
without RF [PMLN6399]
and Mounting Bracket
[FTN6376]
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IMPRES Telephone
Style Handset
[MDHLN7016]
Gooseneck PTT
[RLN4858]
Loudspeaker, 13 W
[RSN4002]
Loudspeaker, 7.5 W
[RSN4003]
Small Loudspeaker, 5 W
[RSN4004]
Emergency Foot
Switch [RLN4836]
Speaker Extension
Cable [PMKN4119]
External Alarm Relay
[GKN6272]
Pushbutton PTT
[RLN5926]
Heavy Duty Fist
Microphone [RMN5111]
Compact Fist
Microphone [RMN5107]
IMPRES Visor
Microphone [RMN5054]
Extension Cable with
MMP Connector
[PMKN4171]
Visor Microphone
[PMMN4087]
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Important Safety Instructions
This document contains important safety and operating
instructions and should be read in conjunction with the
product safety information supplied with the mobile or
portable radios, used with the accessories. Please read these
instructions carefully and save them for future reference.
Installation of communications equipment should be
performed by qualified personnel only.
Before using the Car Kit, read all the instructions and cautionary
markings on all other items. Seek guidance from vehicle
manufacturer on mounting equipment in vehicles.
Operational Caution
1. To reduce risk of injury, use only Motorola
approved items with the Car Kit.
2. It is essential to mount the equipment in locations where it
will not cause any injury in the event of a collision.
3. A vehicle air bag inflates with great force. Do not place
objects, including communications equipment, in the area
over the vehicle air bag or in the air bag deployment area.
If the communication equipment is improperly installed
and the vehicle air bag inflates, this could cause serious
injury. If necessary, contact the vehicle manufacturer for
air bag information specific to the vehicle.
4. Verify that none of the vehicle systems are affected by
use of the portable radio such as cruise control, Anti-lock
Braking System (ABS) braking, traction control, engine
management, direction indicators, lights, and others.
5. Use existing openings through the bulkhead to avoid
drilling. If drilling is necessary, ensure that no damage is
incurred to the vehicle Electronic Control Modules (ECM),
fuel pipes, brake pipes, and/or cable looms.
6. Do not transport or store flammable gas, flammable
liquids or explosives in the compartment of your vehicle
that contains your equipment.
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7. To avoid possible interference with blasting operations,
turn your radio OFF before entering an area where you
may be close to electrical blasting caps, in a “blasting
area” or in areas posted as “Turn OFF two-way radios”.
Obey all signs and instructions.
Operating Specifications
MTP6000 Car Kit Junction Box (PMLN6662)
Input voltage range: 10.8 DC to 16.6 VDC
Safety And General Information
A properly installed Car Kit minimizes service calls. When
mounting the components of the Car Kit, consider the
following factors:
• The mounting surface must have sufficient strength to
support the item being mounted to prevent it from
becoming loose over time.
•Donot attach components to any part of the vehicle that
is subject to excessive vibration.
• The proposed location of the item being mounted or
wires/cables attached must not interfere with driver/
passenger seating or leg space.
• Use the supplied mounting hardware.
• Ensure that the cables are not stretched, and not subject
to heat from the engine, transmission housing or heating
ducts.
• Crimp or tie together all the wires using a cable tie to
keep tidy.
• Ensure that screws are securely fastened on all
connectors.
•Donot run cables over sharp edges that may cause
excessive wear or chaffing of the cable insulation.
•Donot install components in locations where they may
cause interference to the operation of the vehicle's
controls.
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On some vehicles, it is necessary to penetrate the bulkhead
to reach the battery. Ensure that there is cable clearance on
the opposite side of the bulkhead and that the vehicle ECM
are not installed on the opposite side of the bulkhead before
drilling commences. Protect the cable where it passes
through the bulkhead by using a grommet or similar protective
measures.
Installation Procedures
The following sections explain the installation of each kit or
part. It is laid in the suggested order as below:
1. Vehicular Cradle (PMLN7026 or PMLN6399)
2. Antenna Kit
3. MTP6000 Car Kit Junction Box (PMLN6662)
4. Power Cable (30012040002)
5. Accessories Kit
Vehicular Cradle Installation
Note: Always use the supplied fastening hardware to rigidly
secure the cradle. An unsecured cradle could cause a
unit to move and interfere with the proper operation of
the vehicle and the cradle must be mounted in such a
way that the TETRA MTP6000 Series Handportable
Terminal is within easy reach of the driver during
normal operation of the vehicle.
Note: Sufficient room should be allowed to permit the
insertion of the TETRA MTP6000 Series Handportable
Terminal and provide easy access to the release
mechanism of the TETRA MTP6000 Series
Handportable Terminal from the cradle/holder.
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Figure 1: Vehicular Cradle, RSM Bracket, and Mounting
Bracket
When installing the Vehicular Cradle, use the following
procedure or modify to suit the particular vehicle. See Figure
1 above:
1. Open the hinge screw and separate the two halves of the
mounting bracket.
2. Use the lower half of the bracket as a template. Position it
so that the pivot end of the bracket is toward the bottom
of the cradle.
3. Using an awl or similar device, make four holes in the
carpet at marked locations. This must be done prior to
drilling to avoid damaging the carpet.
4. Mark and drill holes. Securely mount the bracket half
using the four #8 x .625” self tapping screws (supplied
with the mounting bracket).
5. Secure the cradle to the other half of the bracket using
the four M4 x 10 mm screws, you may choose to
sandwich the RSM bracket in between or install it
separate as shown in Figure 1.
6. Connect the two parts of the mounting bracket and
secure the hinge screw.
7. Align the RSM bracket and the cradle to the four holes of
the mounting bracket, then secure with four M4 x 10 mm
screws.
M4 x 10 mm Screw (x4)
Wipe clean flat surface
before using adhesive
pad
Hinge Screw
#8 x .625” Self Tapping
Screw (x4)
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8. RSM bracket allows user to clip on the RSM as shown in
Figure 2 below.
Figure 2: Clipping the RSM on the Bracket
9. Secure the Cradle to Junction Box Cable (PMKN4169) or
Cradle to Junction Box Cable with USB Data Cable
(PMKN4170) onto the bottom of the cradle pocket by
screwing the jack screw onto the insert nut as shown in
Figure 3 below.
Figure 3: Installing the Cradle to Junction Box Cable onto
the Cradle
Antenna Kit Installation
Note: This section does not apply to the Vehicular Cradle
PMLN6399.
Use only a Motorola approved roof antenna and refer to the
antenna installation instruction provided in the antenna kit.
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Avoid visual or physical obstruction, route the antenna cable
down inside the door moulding and beneath the carpets and
seat(s). Allow sufficient slack at the connector end of the
cable to reach the For Mobile Equipment (FME) connector of
the cradle.
Position the antenna in such a way to maintain a separation
distance of at least 8 inches (20 cm) between the antenna
connected to the Car Kit and the body of any user, or nearby
person, to ensure compliance with regulations on radio
frequency (RF) exposure.
Note: Antennas with a gain exceeding 6 db do not comply
with European Telecommunications Standards
Institute (ETSI) RF exposures and are not allowed to
be used with this product.
Rooftop Combined Global Positioning System
(GPS)/TETRA Antenna Kit
To install a combined GPS/TETRA antenna kit, refer to the
installation manual provided in the antenna kit and to the
explanations below.
Kit Components
See Figure 4.
1. Combined GPS/TETRA typical antenna
2. 5 m RG58 FME to unterminated loose FME cable,
supplied in kit
3. 5 m RG174 MFME to FME cable
4. Duplexer
5. 2.4 m DC Adapter Cable (FTN6790)
6. 1 m FME cable
Installation procedures
Install the kit components in the following suggested order:
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1. Antenna
2. 5 m RG58 FME to unterminated loose FME cable,
supplied in kit
3. 5 m FME to FME RG58 RF cable
4. Duplexer
5. 2.4 m DC Adapter Cable (FTN6790)
6. 1 m FME cable
Figure 4: Combined GPS/TETRA Typical Antenna Kit
Cabling
To avoid visual or physical obstruction, route the cables down
inside the door moulding and beneath the carpets and
seat(s). Allow sufficient slack at the connector ends of the
cables to reach the duplexer or cradle connectors.
See Figure 5 before routing or connecting the cables.
1. Connect the 5 m MFME RG174 cable to the antenna
GPS connection.
2. Connect the 5 m FME RG58 cable to the antenna TETRA
connection.
3. Connect the 5 m FME RG174 cable to the duplexer
“GPS” input.
1
2
3
4
5 6
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4. Connect the 5 m FME RG58 cable to the duplexer
“COMMS ANTENNA” input.
5. Connect the DC adapter cable (FTN6790) to 12 V supply.
6. Connect the 1 m FME cable from the duplexer “CAR KIT”
input to the cradle's RF cable. See Figure 6.
Figure 5: Combined GPS/TETRA Typical Antenna Kit
Connection Diagram
Cradle
5m MFME-FME
5m FME-FME
DC
INPUT
GPS
ANTENNA
COMMS
ANTENNA
CAR KIT RF
1m FME
GPS/ TETRA Antenna
FME
FME
FME
FME
RG58 RG174
MFME
GPSCOMMS
CAR KIT
DC IN
Duplexer
FME FME
To 12 V supply
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Figure 6: RF Cable Connection from Cradle to FME Cable
Connector
MTP6000 Car Kit Junction Box (PMLN6662)
Installation
In most vehicles, the best location to mount the junction box is
under the dash. It must be protected from dirt and moisture,
and must be afforded adequate space for cooling. There must
be sufficient space to allow for the connection of the cables.
Mount the junction box using the four screws provided into the
available screw holes (as shown in Figure 7). Fasten screws
after installation.
Connect to FME cable connector
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Figure 7: Front Side Connection of Junction Box
Figure 8: Rear Side Connection of Junction Box
(MMP) Extension
Connection Accessories Connection
(to be used with provided
plug)
Power
Connection
Available screw holes
(6 holes) for mounting
Accessories
plug
Cradle/Radio
Connection
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Accessories Plug
1. When installing the accessories kit to the MTP6000 Car
Kit Junction Box, take note of the pin assignments and
numbering identification laid on the Accessories Plug
(refer to Figure 9 and Table 1 below).
2. There are 14 connection pins. Connect or insert the
correct wires from the accessories to the assigned pin.
Figure 9: Pin Assignment/Identification for Accessories Plug
3. Screw in the small screw for each pin after wire is
inserted to ensure it is securely fastened. See Figure 10.
Table 1: Assignment/Identification for Accessories Plug
Pin
#
Assignment/
Identification Description
1.
VISOR_1_WIRE (Blue
color wire on
RMN5054)
1-wire bi-directional serial bus, dedicated to detection
of IMPRES Visor Microphone.
2. GND Main and power ground.
3. MIC_LOWBIAS Low microphone bias for third party accessories.
4. AGND (White color wire
on RMN5054)
Audio ground.
5. VISOR_MIC (Red color
wire on RMN5054)
Microphone input for Visor Microphone.
6. SPKR+ Loudspeaker output (+).
7. SPKR- Loudspeaker output (–).
8. EXT_PTT PTT input.
9. GND Main and power ground.
10. MICBIAS_CTL
Connect to ground when MIC_LOWBIAS is used. Only
one visor microphone at a time (such as VISOR_MIC
or MIC_LOWBIAS).
11. EXT_MUTE Entertainment mute output - Active (low) for duration of
call.
12. GND Main and power ground.
13. EXT_EMERGENCY External Emergency input - Pull low to activate.
14. EXT_ALARM
External alarm (Horn and Lights) output - Active (low)
upon incoming duplex and simplex private call (for the
duration defined in codeplug) when ignition is off.
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4. Crimp or tie together all the wires using a cable tie to
keep tidy.
5. Insert plug into the header of Junction Box. Push in
uniformly until it is fully inserted.
Figure 10: Accessories Plug Installation
6. Screw the side screws to ensure that the plug is securely
fastened.
7. To remove, unscrew the side screws and use a small flat
head screwdriver (such as test pen screwdriver) to
carefully pry the plug out from the header.
Connecting to Vehicular Cradle
1. Avoiding visual or physical obstruction, route the cables
down inside the door moulding and beneath the carpets
and seat(s).
2. Secure the Cradle to Junction Box Cable (PMKN4169) or
Cradle to Junction Box Cable with USB Data Cable
(PMKN4170) from the Vehicular Cradle by screwing the
screws onto the connector of the MTP6000 Car Kit
Junction Box as shown in Figure 11.
Small screw
for each pin
Push in
Side screws
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Figure 11: Installing Cradle to Junction Box Cable
Power Cable (30012040002) Installation
Note: MTP6000 Car Kit supports 12 VDC vehicular batteries
with negative earth only.
The Power Cable is equipped with 5 A fuse for battery
positive terminal and 1 A fuse for ignition. Verify that the
vehicle electrical system can support current values larger
than the fuse ratings.
The fuse in the red wire should be connected to the power
source using the shortest practical length.
Part Number Description
6580283E03 Fuse 5 A for battery positive terminal
6580283E10 Fuse 1 A for ignition
Side screws
Remove the fuse from the red and blue (ignition)
wires of the power cable before proceeding and
tape them to their respective fuse holders before
making any connection. Do not insert fuses until all
connections have been made and carefully
inspected.
In cases of blown fuses, replace only with
Motorola-approved fuses or those of equivalent
parts listed in the following table. Do not insert
fuses of different parts/values.
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Refer to Figure 12 and Figure 13 before routing or connecting
the power cable and use the following procedures:
Figure 12: Power Cable Routing into Engine Compartment
Figure 13: Power Cable Connection Diagram
Bulkhead
Red Lead
Mounting
Hole
Molded In-Line
Fuse Holder
Fuse
Cover
Red Lead
To Battery
(+)
Terminal
Lugs
To Vehicle
Chassis Ground
Engine
Compartment
Black Lead
Grommet
Vehicle
Battery Red
Black
Ignition
Switch
Bulkhead
1-AMP Fuse
Blue
5-AMP Fuse
Grommet
Power Cable
Vehicle
Chassis
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1. If the car is not equipped with an internal power supply
connection, route red and black leads of the main power
cable through the bulkhead and into the engine
compartment. Use an existing opening or, if necessary,
drill a 2 cm (26/32 inch) diameter hole through the
bulkhead. Insert a grommet into the hole to prevent
damage to the power cable. The red and black leads
should be inserted one by one into the hole.
2. Cut the black lead to the desired length and connect it to
the chassis of the vehicle. Verify that the fuse is at a
distance of 20 cm to 30 cm away from the connection
point.
3. On the engine side of the bulkhead, connect the red (A+)
lead to the vehicle battery as follows:
a. Cut the long red lead to the desired length, strip the
edge and crimp a terminal lug (not included) to the
lead. Verify that the fuse is at a distance of 20 cm to
30 cm away from the connection point.
b. Connect the red lead to the positive (+) terminal on the
vehicle battery. Cable tie the wire every 10 cm
(4 inches) along its length.
4. Verify that the cables in the engine compartment do not
obstruct any of the vehicle controls or come in contact
with hot or moveable parts of the engine.
5. For ignition installation, perform the following steps:
a. Cut the long blue lead to the desired length, strip the
edge and crimp a terminal lug (not included) to the
lead. Verify that the fuse is at a distance of 20 cm to 30
cm away from the connection point. It is not a good
practice to connect the leads to the battery pillars; use
the closest battery connection provided. The Car Kit
could be damaged if there is a malfunction in the
electrical system of the vehicle.
b. Connect the blue lead to the ignition switch. Verify that
the voltage is high when ignition is on, during
cranking, and while vehicle is moving. When ignition is
off, the voltage is low.
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