Moxa Technologies ioLogik 4000 Series User manual

ioLogik 4000 Series User’s Manual
Fourth Edition, December 2012
www.moxa.com/product
© 2012 Moxa Inc. All rights reserved.
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ioLogik 4000 Series User’s Manual
The software described in this manual is furnished under a license agreement and may be used only in accordance with
the terms of that agreement.
Copyright Notice
© 2012 Moxa Inc. All rights reserved.
Trademarks
The MOXA logo is a registered trademark of Moxa Inc.
All other trademarks or registered marks in this manual belong to their respective manufacturers.
Disclaimer
Information in this document is subject to change without notice and does not represent a commitment on the part of
Moxa.
Moxa provides this document as is, without warranty of any kind, either expressed or implied, including, but not limited
to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this manual, or to the
products and/or the programs described in this manual, at any time.
Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no responsibility for
its use, or for any infringements on the rights of third parties that may result from its use.
This product might include unintentional technical or typographical errors. Changes are periodically made to the
information herein to correct such errors, and these changes are incorporated into new editions of the publication.
Technical Support Contact Information
www.moxa.com/support
Moxa Americas
Toll
-free: 1-888-669-2872
Tel:
[phone]
Fax:
[phone]
Moxa China (Shanghai office)
Toll
-free: 800-820-5036
Tel:
[phone]
Fax:
[phone]
Moxa Europe
Tel:
[phone]
Fax:
[phone]
Moxa Asia
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Tel:
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Fax:
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Table of Contents
1. Overview........................................................................................................................................... 1-1
ioLogik 4000 System Overview.............................................................................................................1-2
Package List.......................................................................................................................................1-2
Product Features ................................................................................................................................1-3
Product Descriptions ...........................................................................................................................1-3
Network Adaptors........................................................................................................................1-3
Analog Input Modules ..................................................................................................................1-3
Analog Output Modules ................................................................................................................1-3
Digital Input Modules ...................................................................................................................1-3
Digital Output Modules.................................................................................................................1-4
Power Modules............................................................................................................................1-4
Temperature Input Modules..........................................................................................................1-4
Specifications .....................................................................................................................................1-4
Adaptors ....................................................................................................................................1-4
NA-4010 .............................................................................................................................1-4
NA-4020/4021.....................................................................................................................1-5
Common Specifications for the NA-4010 and NA-4020/4021 .....................................................1-5
Analog Input Modules ..................................................................................................................1-6
M-3802: 8 analog inputs, 4 to 20 mA, 12 bits..........................................................................1-6
M-3810: 8 analog inputs, 0 to 10 V, 12 bits ............................................................................1-6
Analog Output Modules ................................................................................................................1-6
M-4402: 4 analog outputs, 4 to 20 mA, 12 bits........................................................................1-6
M-4410: 4 analog outputs, 0 to 10 V, 12 bits ..........................................................................1-7
Digital Input Modules ...................................................................................................................1-7
M-1800: 8 digital inputs, sink type, 24 VDC ............................................................................1-7
M-1801: 8 digital inputs, source type, 24 VDC .........................................................................1-7
M-1600: 16 digital inputs, sink type, 24 VDC...........................................................................1-8
M-1601: 16 digital inputs, source type, 24 VDC .......................................................................1-8
M-1450: 4 digital inputs, 110 VAC..........................................................................................1-8
M-1451: 4 digital inputs, 220 VAC..........................................................................................1-9
Digital Output Modules.................................................................................................................1-9
M-2800: 8 digital outputs, sink type, 24 VDC, 0.5 A .................................................................1-9
M-2801: 8 digital outputs, source type, 24 VDC, 0.5 A .............................................................1-9
M-2600: 16 digital outputs, sink type, 24 VDC, 0.3 A ............................................................. 1-10
M-2601: 16 digital outputs, source type, 24 VDC, 0.3 A.......................................................... 1-10
M-2450: 4 relay outputs, 24-VDC/230-VAC, 2 A .................................................................... 1-10
Power Modules.......................................................................................................................... 1-11
M-7001: System power module ........................................................................................... 1-11
M-7002: Field power module ............................................................................................... 1-11
M-7804: 0 VDC.................................................................................................................. 1-11
M-7805: 24 VDC................................................................................................................ 1-11
Temperature Input Modules........................................................................................................ 1-12
M-6200: 2 analog inputs, RTD: PT100, JPT100 ...................................................................... 1-12
M-6201: 2 analog inputs, thermocouple................................................................................ 1-12
2. Hardware Installation ....................................................................................................................... 2-1
System Architecture............................................................................................................................2-2
Connecting the Network Adaptor to I/O Modules.....................................................................................2-3
Appearance ................................................................................................................................2-3
Installing I/O Modules on a DIN Rail ..............................................................................................2-3
Removing I/O Modules from a DIN Rail ..........................................................................................2-4
Installing an RTB (Removable Terminal Block) ................................................................................2-4
Removing the RTB from the I/O Module..................................................................................2-4
Installing the RTB on the I/O Module ......................................................................................2-5
Connecting the Power System ..............................................................................................................2-5
Connecting to the Network...................................................................................................................2-5
NA-4010 Ethernet Network Adaptor...............................................................................................2-5
Connecting a Single Ethernet I/O Server.................................................................................2-5
Ethernet Pin Assignments .....................................................................................................2-6
NA-4020 RS-485 Network Adaptor ................................................................................................2-6
Connecting a Single Serial I/O Server.....................................................................................2-6
NA-4020 RS-485 Port Pin Assignment.....................................................................................2-6
NA-4021 RS-232 Network Adaptor ................................................................................................2-7
NA-4021 RS-232 Port Pin Assignment.....................................................................................2-7
LED Indicators....................................................................................................................................2-7
LED Indicators for Network Adaptors .............................................................................................2-7
NA-4010 .............................................................................................................................2-7
NA-4020/4021.....................................................................................................................2-8
LED Indicators for I/O Modules .....................................................................................................2-8
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When to Use the Power Expansion Module .............................................................................................2-9
When to Use the Field Power Distributor ................................................................................................2-9
When to Use the Potential Distributor....................................................................................................2-9
Safety Notes .................................................................................................................................... 2-10
Installation and Cabling Precautions ............................................................................................ 2-10
Operating Precautions................................................................................................................ 2-10
3. Getting Started ................................................................................................................................. 3-1
Installing ioAdmin Utility......................................................................................................................3-2
Configuring the NA-4010 Ethernet I/O System .......................................................................................3-2
Initializing the IP Address .............................................................................................................3-2
Linking the Ethernet I/O System to ioAdmin ...................................................................................3-4
Auto Search ........................................................................................................................3-4
Manually enter the IP address ...............................................................................................3-4
Password Protection ....................................................................................................................3-6
Reset to Default ..........................................................................................................................3-6
How to Reset to Default........................................................................................................3-6
NA-4010 Ethernet Network Adaptor Default Values ..................................................................3-7
System Restart ...........................................................................................................................3-7
Deleting an I/O Server from the List ..............................................................................................3-7
Network .....................................................................................................................................3-7
TCP Socket Timeout Interval.........................................................................................................3-8
Watchdog Timer..........................................................................................................................3-9
Firmware Upgrade .......................................................................................................................3-9
Exporting the System Configuration............................................................................................. 3-10
Remote Monitoring .................................................................................................................... 3-10
I/O Status Refresh Rate ............................................................................................................. 3-10
Checking the Ethernet I/O Status via Web Browser (NA-4010 only) ........................................................ 3-10
Configuring the NA-4020/4021’s RS-485/232 I/O System...................................................................... 3-12
Configuring Communication Parameters ....................................................................................... 3-12
Linking the RS-485/232 I/O Server to ioAdmin ............................................................................. 3-13
Starting ioAdmin................................................................................................................ 3-13
Linking to the RS-232/485 Server ................................................................................ 3-14
Password Protection .................................................................................................................. 3-16
Reset to Default ........................................................................................................................ 3-16
Restarting the System ............................................................................................................... 3-17
Deleting an I/O Server from the List ............................................................................................ 3-17
Watchdog Timer........................................................................................................................ 3-17
Firmware Update....................................................................................................................... 3-17
I/O Status Refresh Rate ............................................................................................................. 3-17
Modbus Address Mapping................................................................................................................... 3-18
Finding a Modbus Address for I/O Channels .................................................................................. 3-18
Exporting Modbus Address Settings ............................................................................................. 3-18
4. Configuring I/O Modules................................................................................................................... 4-1
On-Line Wiring Guide ..........................................................................................................................4-2
Digital Input Modules ..........................................................................................................................4-3
Digital Output Modules ........................................................................................................................4-4
Digital Output Module Safe Status ........................................................................................................4-5
Analog Input Modules..........................................................................................................................4-6
Analog Output Modules........................................................................................................................4-6
Analog Output Module Safe Status ........................................................................................................4-7
Temperature Sensing Modules..............................................................................................................4-8
RTD ...........................................................................................................................................4-8
Thermocouple .............................................................................................................................4-9
5. MXIO DLL Library .............................................................................................................................. 5-1
Overview ...........................................................................................................................................5-2
What is MXIO DLL Library? ...........................................................................................................5-2
How to install MXIO DLL Library ....................................................................................................5-2
MXIO Function Groups.........................................................................................................................5-2
System Commands......................................................................................................................5-2
Modbus Command Sets................................................................................................................5-2
Direct I/O Command Sets ............................................................................................................5-3
A. Pinouts and Cable Wiring .................................................................................................................. A-1
Port Pinout Diagrams ..........................................................................................................................A-2
Ethernet Port Pinouts ...................................................................................................................A-2
Serial Port Pinouts .......................................................................................................................A-2
NA-4020 RS-485 Network Adaptor Pin Assignment...................................................................A-2
NA-4021 RS-232 Network Adaptor Pin Assignment...................................................................A-2
Ethernet Cable Wiring Diagrams ...........................................................................................................A-3
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1
1. Overview
The ioLogik 4000 is a standalone Active Ethernet I/O server that can connect sensors and on/off switches for
automation applications over Ethernet and IP-based networks.
The following topics are covered in this chapter:

ioLogik 4000 System Overview

Package List

Product Features

Product Descriptions
Network Adaptors
Analog Input Modules
Analog Output Modules
Digital Input Modules
Digital Output Modules
Power Modules
Temperature Input Modules

Specifications
Adaptors
Analog Input Modules
Analog Output Modules
Digital Input Modules
Digital Output Modules
Power Modules
Temperature Input Modules
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ioLogik 4000 Overview
1-2
ioLogik 4000 System Overview
The ioLogik 4000 is a network I/O server that can connect sensors and on/off devices in any combination and
can transfer the captured data or device status to a host computer via an Ethernet or RS-485/232 network.
The ioLogik 4000 consists of two main parts. The network adaptor provides system and field power to
connected I/O modules. Three kinds of network adaptor are available: (1) Ethernet, (2) RS-485, and (3)
RS-232. Up to 32 I/O modules can be connected to one network adaptor.
Network
Adaptor
I/O Expansion Modules
(supports up to 32 modules, with up to 512 DIOs or 128 AIOs)
Network
Adaptor Digital Input Digital Output Analog Input Analog Output Special Modules
Type Type Ch. Type Ch. Type Ch. Type Ch. Type Ch.
Ethernet 24 VDC 8,16 24 VDC 8,16 4-20 mA 8 4-20 mA 4 Encoder (24 V)
1
RS-485 48 VDC 4 125 VAC 4 0-10 V 8 0-10 V 4 – –
RS-232 110 VAC 4 230 VAC 4 RTD 2 – – – –
230 VAC 4 – – TC 2 – – – –
Package List
Each Network Adaptor and I/O module is packed securely in a small cardboard box.
Network Adaptor
•NA-40xx network adaptor
•Software CD-ROM
I/O Module
•M-xxxx I/O module
Contents of the Software CD-ROM
•ioAdmin utility for Windows
•User’s Manual, Wiring Guide
•I/O module power calculation spreadsheet
•MXIO DLL library, examples, and documents
•Warranty booklet
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ioLogik 4000 Overview
1-3
Product Features
Detailed specifications of ioLogik 4000 are available in the software’s product specification help files. Refer to
the help file for more information.
•Remotely acquire sensor data and control I/O points via Ethernet, RS-232, or RS-485.
•Supports up to 40 types of digital and analog I/O modules.
•Supports up to 32 modules for a maximum of 512 digital I/O points or 128 analog input channels.
•Modular, slice-type package with Removable Terminal Block for fast swap and maintenance.
•Supports standard Modbus/TCP up to 8 concurrent sessions for Ethernet Network Adaptors.
•Supports standard Modbus/RTU/ASCII for RS-485/RS-232 Network Adaptors.
•Easy-to-use ioAdmin utility for remote and local management.
•Easy-to-use DLL library for easy user programming.
Product Descriptions
Network Adaptors
Model Name Description
NA-4010 Ethernet network adaptor Modbus/TCP
NA-4020 RS-485 network adaptor Modbus/RTU
NA-4021 RS-232 network adaptor Modbus/RTU
Analog Input Modules
Model Name Description
M-3802 8 AIs, current, 4-20 mA, 12-bit, RTB
M-3810 8 AI, voltage, 0-10 V, 12-bit, RTB
M-6200 2 AI, RTD:PT100, JPT100 300 ohms, RTB
M-6201 2 AI, Thermocouple:30 mV(1 µV/bit), RTB
Analog Output Modules
Model Name Description
M-4402 4 AOs, 4-20 mA, 12-bit, RTB
M-4410 4 AOs, voltage, 0-10 V, 12-bit, RTB
Digital Input Modules
Model Name Description
M-1800 8 DIs, sink, 24 VDC, RTB
M-1801 8 DIs, source, 24 VDC, RTB
M-1600 16 DIs, sink, 24 VDC, RTB
M-1601 16 DIs, source, 24 VDC, 20-pin
M-1450 4 DIs, 110 VAC, RTB
M-1451 4 DIs, 220 VAC, RTB
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ioLogik 4000 Overview
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Digital Output Modules
Model Name Description
M-2800 8 DOs, sink, MOSFET, 24 VDC, 0.5 A, RTB
M-2801 8 DOs, source, MOSFET, 24 VDC, 0.5 A, RTB
M-2600 16 DOs, sink, MOSFET, 24 VDC, 0.3 A, 20-pin
M-2601 16 DOs, source, MOSFET, 24 VDC, 0.3 A, 20-pin
M-2450 4 DOs, relay, 230 VAC, 24 VDC, 2.0 A, RTB
Power Modules
Model Name Description
M-7001 Modular remote I/O module with 24 VDC system power input, RTB, -10 to 60°C
operating temperature
M-7002 Modular remote I/O module with 5/24/48 VDC or 110/220 VAC field power input,
RTB, -10 to 60°C operating temperature
M-7804 Modular remote I/O module with 8 channels 0 VDC output, RTB, -10 to 60°C
operating temperature
M-7805 Modular remote I/O module with 8 channels 24 VDC output, RTB, -10 to 60°C
operating temperature
Temperature Input Modules
Model Name Description
M-6200 Modular remote I/O module with 2 RTDs, RTB, -10 to 60°C operating temperature
M-6201 Modular remote I/O module with 2 TCs, RTB, -10 to 60°C operating temperature
Specifications
Adaptors
NA-4010
LAN
Ethernet:
1 x 10/100 Mbps, RJ45
Software Features
Protocols:
Modbus/TCP, HTTP, Bootp
IP Settings:
ARP, Bootp, static IP
Programming Library:
MXIO DLL library for Windows supporting Visual Basic, Visual C++, Borland C++
Builder, .NET
Number of I/O Modules Supported:
Max. of 32
Power Requirements
Power Input:
11 to 28.8 VDC, 24 VDC typical
Power Consumption:
60 mA @ 24 VDC
Current for I/O Modules:
Max. 1.5 A @ 5 VDC
MTBF (mean time between failure)
Time:
4,739,300 hrs
Database:
Telcordia (Bellcore)
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ioLogik 4000 Overview
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NA-4020/4021
Serial Communication Parameters
Parity:
None, Even, Odd
Data Bits:
7, 8
Stop Bits:
1, 2
Baudrate:
1200 to 115200 bps
Signals:
• NA
-4020: Data+, Data-, Gnd, DIR (5-contact terminal block)
• NA
-4021: TxD, RxD, Gnd (9-pin D-Sub female)
Software Features
Protocols:
Modbus/RTU, Modbus/ASCII
Modbus Address:
00 to 99 (set by rotary switches)
Programming Library:
MXIO DLL library for Windows; Supports Visual Basic, Visual C++, Borland C++
Builder, .net, VB/VC.NET
Number of I/O Modules Supported:
Max. of 32
Power Requirements
Power Input:
11 to 28.8 VDC, 24 VDC typical
Power Consumption:
70 mA @ 24 VDC
Current for I/O Modules:
Max. 1.5 A @ 5 VDC
MTBF (mean time between failure)
Time:
NA
-4020: 4,695,360 hrs
NA
-4021: 4,721,640 hrs
Database:
Telcordia (Bellcore)
Common Specifications for the NA-4010 and NA-4020/4021
Field Power
Rated Voltage:
11 to 28.8 VDC, 24 VDC typical
Current in Field Power Contact:
Max. 10 A
Isolation
System Power to I/O Driver:
Optical isolation
Physical Characteristics
Dimensions:
45 x 99 x 70 mm (1.77 x 3.90 x 2.76 in)
Weight:
150 g
Mounting:
DIN rail
Environmental Limits
Operating Temperature:
-10 to 60°C (14 to 140°F)
Storage Te
mperature: -40 to 85°C (-40 to 185°F)
Ambient Relative Humidity:
5 to 95% (non-condensing)
Altitude:
Up to 2000 m
Note: Please contact Moxa if you require products guaranteed to function properly at higher altitudes.
Standards and Certifications
Saf
ety: UL 508
EMI:
61000-3-2; EN 61000-3-3; EN 61000-6-4; FCC Part 15, Subpart B, Class A
EMS:
EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5,
EN 61000
-4-6, EN 61000-4-8, EN 61000-4-11, EN 61000-6-2
Vibration:
IEC-68-2-6 (2 g's during operation)
Warranty
Warranty Period:
2 years
Details:
See www.moxa.com/warranty
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ioLogik 4000 Overview
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Analog Input Modules
M-3802: 8 analog inputs, 4 to 20 mA, 12 bits
Analog Inputs:
8 channels
Resolution in Ranges:
12 bits, 3.91 µA/bit
Input Current Range:
4 to 20 mA (single-ended)
Data Format:
16-bit integer (2’s complement)
Accuracy:
• ±0.1%, FSR @ 25°C
• ±0.3%, FSR @ 0°C, 60°C
Input Impedance:
120 ohms
Conversion Time:
4 ms for all channels
Power Consumption:
80 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O cable max. AWG14
MTBF:
7,375,920 hrs (Database: Telcordia/Bellcore)
M-3810: 8 analog inputs, 0 to 10 V, 12 bits
Analog Inputs:
8 channels
Resolution in Ranges:
12 bits, 2.44 mV/bit
Input Current Range:
0 to 10 VDC (single-ended)
Data For
mat: 16-bit integer (2’s complement)
Accuracy:
• ±0.1%, FSR @ 25°C
• ±0.3%, FSR @ 0°C, 60°C
Input Impedance:
500K ohms
Conversion Time:
4 ms for all channels
Power Consumption:
60 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O cable max. AWG14
MTBF:
7,288,320 hrs (Database: Telcordia/Bellcore)
Analog Output Modules
M-4402: 4 analog outputs, 4 to 20 mA, 12 bits
Analog Outputs:
4 channels
Resolution in Ranges:
12 bits, 3.91 µA/bit
Output Current Range:
4 to 20 mA (single-ended)
Data Format:
16-bit integer (2’s complement)
Accuracy:
• ±0.1%, FSR @ 25°C
• ±0.3%, FSR @ 0°C, 60°C
Output Impedance:
500 ohms (max.)
Conversion Time:
2 ms for all channels
Power Consumption:
60 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O cable max. AWG14
MTBF:
7,840,200 hrs (Database: Telcordia/Bellcore)
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ioLogik 4000 Overview
1-7
M-4410: 4 analog outputs, 0 to 10 V, 12 bits
Analog Outputs:
4 channels
Resolution in Ranges:
12 bits, 2.44 mV/bit
Output Current Range:
0 to 10 VDC (single-ended)
Data Format:
16-bit integer (2’s complement)
Accuracy:
• ±0.1%, FSR @ 25°C
• ±0.3%, FSR @ 0°C, 60°C
Output Impedance:
5K ohms (max.)
Conversion Time:
2 ms for all channels
Power Consumption:
60 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O cable max. AWG14
MTBF:
6,219,600 hrs (Database: Telcordia/Bellcore)
Digital Input Modules
M-1800: 8 digital inputs, sink type, 24 VDC
Digital Inputs:
8 channels
Type:
sink
On
-state Voltage: 24 VDC nominal, 11 to 28.8 VDC
Off
-state Voltage: 0 to 5 VDC
On
-state Current: 6 mA/point @ 28.8 VDC (max.)
Input Impedance:
5.1K ohms (typical)
Filtering Time:
1.5 ms (typical)
Common Type:
External common (single common)
Power Consumption:
35 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O cable max. AWG14
MTBF:
15,759,240 hrs (Database: Telcordia/Bellcore)
M-1801: 8 digital inputs, source type, 24 VDC
Digital Inputs:
8 channels
Type:
source
On
-state Voltage: 24 VDC nominal, 11 to 28.8 VDC
Off
-state Voltage: 0 to 5 VDC
On
-state Current: 6 mA/point @ 28.8 VDC (max.)
Input Impedance:
5.1K ohms (typical)
Filtering Time:
1.5 ms (typical)
Common Type:
External common (single common)
Power Consumption:
35 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O cable max. AWG14
MTBF:
15,811,800 hrs (Database: Telcordia/Bellcore)
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ioLogik 4000 Overview
1-8
M-1600: 16 digital inputs, sink type, 24 VDC
Digital Inputs:
16 channels
Type:
sink
On
-state Voltage: 24 VDC nominal, 11 to 28.8 VDC
Off
-state Voltage: 0 to 5 VDC
On
-state Current: 6 mA/point @ 28.8 VDC (max.)
Input Impedance:
5.1K ohms (typical)
Filtering Time:
1.5 ms (typical)
Common Type:
16 channels for 2 COMs (single common)
Power Consumption:
40 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O flat cable 20-pin
MTBF:
11,659,560 hrs (Database: Telcordia/Bellcore)
M-1601: 16 digital inputs, source type, 24 VDC
Digital Inputs:
16 channels
Type:
source
On
-state Voltage: 24 VDC nominal, 11 to 28.8 VDC
Off
-state Voltage: 0 to 5 VDC
On
-state Current: 6 mA/point @ 28.8 VDC (max.)
Input Impedance:
5.1K ohms (typical)
Filtering Time:
1.5 ms (typical)
Common Type:
16 channels for 2 COMs (single common)
Power Consumption:
40 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O flat cable 20-pin
MTBF:
11,694,600 hrs (Database: Telcordia/Bellcore)
M-1450: 4 digital inputs, 110 VAC
Digital Inputs:
4 channels, 110 VAC
On
-state Voltage: 120 VAC nominal, 85 to 132 VAC
Off
-state Voltage: 0 to 45 VAC
On
-state Current: 8 mA/point @ 132 VAC (max.)
Input Impedance:
11K ohms (typical)
Common Type:
4 channels for 2 COMs (single common)
Power Consumption:
35 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O cable max. AWG14
MTBF:
19,482,240 hrs (Database: Telcordia/Bellcore)
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ioLogik 4000 Overview
1-9
M-1451: 4 digital inputs, 220 VAC
Digital Inputs:
4 channels, 220 VAC
On
-state Voltage: 240 VAC nominal, 170 to 264 VAC
Off
-state Voltage: 0 to 45 VAC
On
-state Current: 12 mA/point @ 264 VAC (max.)
Input Imped
ance: 22K ohms (typical)
Common Type:
4 channels for 2 COMs (single common)
Power Consumption:
35 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O cable max. AWG14
MTBF:
19,727,520 hrs (Database: Telcordia/Bellcore)
Digital Output Modules
M-2800: 8 digital outputs, sink type, 24 VDC, 0.5 A
Digital Outputs:
8 channels
Type:
sink
Output Range:
24 VDC nominal
On
-state Voltage Drop: 0.3 VDC @ 25°C (max.)
On
-state Current: 1 mA per channel (min.)
Off Leakage Current:
50 µA (max.)
Current Rating:
0.5 A per channel
Common Type:
8 channels per external common (single common)
Power Consumption:
60 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O cable max. AWG14
MTBF:
13,884,600 hrs (Database: Telcordia/Bellcore)
M-2801: 8 digital outputs, source type, 24 VDC, 0.5 A
Digital Outputs:
8 channels
Type:
source
Output Range:
24 VDC nominal
On
-state Voltage Drop: 0.3 VDC @ 25°C (max.)
On
-state Current: 1 mA per channel (min.)
Off Leakage Current:
50 µA (max.)
Current Rating:
0.5 A per channel
Common Type:
8 channels per external common (single common)
Power Consumption:
60 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O cable max. AWG14
MTBF:
14,340,120 hrs (Database: Telcordia/Bellcore)
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ioLogik 4000 Overview
1-10
M-2600: 16 digital outputs, sink type, 24 VDC, 0.3 A
Digital Outputs:
16 channels
Type:
sink
Output Range:
24 VDC nominal
On
-state Voltage Drop: 0.3 VDC @ 25°C (max.)
On
-state Current: 1 mA per channel (min.)
Off Leakage Current:
50 µA (max.)
Current Rating:
0.5 A per channel
Common Type:
8 channels per external common (single common)
Power Consumption:
60 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O flat cable 20-pin
MTBF:
9,732,360 hrs (Database: Telcordia/Bellcore)
M-2601: 16 digital outputs, source type, 24 VDC, 0.3 A
Digital Outputs:
16 channels
Type:
source
Output Range:
24 VDC nominal
On
-state Voltage Drop: 0.3 VDC @ 25°C (max.)
On
-state Current: 1 mA per channel (min.)
Off Leakage Current:
50 µA (max.)
Current Rating:
0.5 A per channel
Common Type:
8 channels per external common (single common)
Power Consumption:
60 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O flat cable 20-pin
MTBF:
9,749,880 hrs (Database: Telcordia/Bellcore)
M-2450: 4 relay outputs, 24-VDC/230-VAC, 2 A
Relay Outputs:
4 channels
Relay Type:
• Form A (N.O.)
• Single Pole, Single Throw (SPST)
Output Voltage Range:
Load dependent
• 5 to 28.8 VDC @ 2 A resistive
• 48 VDC @ 0.8 A resistive
• 110 VDC @ 0.3 A resistive
• 250 VAC @ 2 A resistive
Output Current Rating:
At rated power
• 2 A @ 5 to 28.8 VDC
• 0.8 A @ 48 VDC
• 0.5 A @ 110 VDC
• 2 A @ 250 VAC
Min. Load:
100 µA, 100 m VDC per point
Max. On
-state Voltage Drop: 0.5 V @ 2 A, resistive load, 24 VDC
Off
-state Leakage Current: 1.5 mA (max)
Common Type:
1 channel for 1 COM
Power Consumption:
65 mA @ 5 VDC
Isolation:
I/O to logic (Relay Coil/Contact isolation)
Wiring:
I/O cable max. AWG14
MTBF:
14,033,520 hrs (Database: Telcordia/Bellcore)
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ioLogik 4000 Overview
1-11
Power Modules
M-7001: System power module
System Input Voltage:
24 VDC, 11 to 28.8 VDC
Field Power Input Voltage:
24 VDC (±20%)
Current for I/O Modules:
1.5 A @ 5 VDC (Max.)
System Bus Output Voltage:
5 VDC (Max.)
Field Power Contacts Cur
rent: 10 A (Max.)
MTBF:
19,569,840 hrs (Database: Telcordia/Bellcore)
M-7002: Field power module
Field Power Input Voltage:
• DC: 5 VDC, 24 VDC, 48 VDC
• AC: 110 VAC, 220 VAC
Current for Field Power Contacts:
10 A (Max.)
MTBF:
75,528,720 hrs (Database: Telcordia/Bellcore)
M-7804: 0 VDC
Channels:
8
Mode:
0 VDC
MTBF:
73,750,440 hrs (Database: Telcordia/Bellcore)
M-7805: 24 VDC
Channels:
8
Mode:
24 VDC
MTBF:
73,750,440 hrs (Database: Telcordia/Bellcore)
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ioLogik 4000 Overview
1-12
Temperature Input Modules
M-6200: 2 analog inputs, RTD: PT100, JPT100
RTD Inputs:
2 channels
Sensor Types:
• PT50, PT100, PT200, PT500, PT1000 (resistance 100 milli
-ohms/bit)
• JPT100, JPT200, JPT500, JPT1000 (resistance 10 milli
-ohms/bit)
• NI100, NI200, NI500, NI1000, NI120, CU
10 (resistance 20 milli-ohms/bit)
Resolution:
0.1°C/10 milli-ohms
Data Format:
16-bit integer (2’s complement)
Accuracy:
• ±0.1%, FSR @ 25°C
• ±0.3%, FSR @ 0°C, 60°C
Input Impedance:
500K ohms
Conversion Time:
200 ms for all channels
Diagnostics:
Range over (if range over, data=Dx8000)
Power Consumption:
80 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O cable max. AWG14
MTBF:
3,644,160 hrs (Database: Telcordia/Bellcore)
M-6201: 2 analog inputs, thermocouple
Thermocouple
Inputs: 2 channels
Sensor Types:
Type J/K/T/E/R/S/B/N/L/U/C/D
(mV input 10 µV/bit, 2 µV/bit)
Resolution:
0.1°C/10 µV
Data Format:
16-bit integer (2’s complement)
Accuracy:
• ±0.1%, FSR @ 25°C
• ±0.3%, FSR @ 0°C, 60°C
Input Impedance:
500K ohms
Conve
rsion Time: 200 ms for all channels
Diagnostics:
Range over (if range over, data=Dx8000)
Power Consumption:
80 mA @ 5 VDC
Isolation:
I/O to logic (photocoupler isolation)
Wiring:
I/O cable max. AWG14
MTBF:
3,828,120 hrs (Database: Telcordia/Bellcore)
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2
2. Hardware Installation
This chapter includes information about installing the ioLogik 4000 I/O server, including the Ethernet network
adaptors and RS-485, RS-232 network adaptors.
The following topics are covered in this chapter:

System Architecture

Connecting the Network Adaptor to I/O Modules
Appearance
Installing I/O Modules on a DIN Rail
Removing I/O Modules from a DIN Rail
Installing an RTB (Removable Terminal Block)

Connecting the Power System

Connecting to the Network
NA-4010 Ethernet Network Adaptor
NA-4020 RS-485 Network Adaptor
NA-4021 RS-232 Network Adaptor

LED Indicators
LED Indicators for Network Adaptors
LED Indicators for I/O Modules

When to Use the Power Expansion Module

When to Use the Field Power Distributor

When to Use the Potential Distributor

Safety Notes
Installation and Cabling Precautions
Operating Precautions
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ioLogik 4000 Hardware Installation
2-2
System Architecture
•The ioLogik 4000 slice-type I/O server consists of a network adaptor that supports Ethernet, RS-485, or
RS-232, and up to 32 I/O modules.
•The ioLogik 4000’s network adaptor is the brains of the system. Its responsibility is to collect information
from each I/O module, and determine the parameters for the I/O module’s operation. Communication
between the Network adaptor and I/O modules is achieved by a system communication bus.
•Modbus Addresses for each I/O channel are arranged dynamically by the network adaptor, based on the
installed I/O modules.
•The network adaptor requires two sets of 24 VDC power inputs. One is for the internal logic circuit, and the
other is for the field I/O circuits.
•The network adaptor provides 5 VDC power to all connected I/O modules. When the total current
consumption of the I/O modules exceeds 1.5 A, you will need to insert an extra power expansion module.
To determine how many power expansion modules are required, refer to the spreadsheet in Start 
Program Files ioLogik-Utility.
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ioLogik 4000 Hardware Installation
2-3
Connecting the Network Adaptor to I/O
Modules
This section describes how to install ioLogik 4000 I/O modules with the network adaptor.
Appearance
Installing I/O Modules on a DIN Rail
Step 1: Align the I/O module and network adaptor side by side, making sure the upper and lower rails are
hooked.
Step 2: Push the I/O module along the inner rail until it touches the DIN rail, and then push hard to clip it onto
the DIN rail.
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ioLogik 4000 Hardware Installation
2-4
Removing I/O Modules from a DIN Rail
Step 1: Use your finger or a screw driver to push down the tab located on the lower part of the module.
Step 2: Pull out the I/O module.
Installing an RTB (Removable Terminal Block)
Removing the RTB from the I/O Module
Pull hard to remove the plastic belt from the
RTB.
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