Moxa Technologies UC-5100 Series User manual

P/N: 1802051001010
*1802051001010*
UC-5100 Series
Quick Installation Guide
Edition 1.0, May 2018
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2018 Moxa Inc. All rights reserved.

- 2 -
Overview
The UC-5100 Series embedded computers are designed for industrial
automation applications. The computers feature 4 RS-232/422/485 full-
signal serial ports with adjustable pull-up and pull-down resistors, dual
CAN ports, dual LANs, 4 digital input channels, 4 digital output
channels, a SD socket, and a mini PCIe socket for wireless module in a
compact housing with convenient front-end access to all these
communication interfaces.
Model Names and Package Checklist
The UC-5100 Series includes the following models:
UC-5101-LX: Industrial computing platform with 4 serial ports, 2
Ethernet ports, SD socket, 4 DI, 4 DO, -10 to 60°C operating
temperature range
UC-5102-LX: Industrial computing platform with 4 serial ports, 2
Ethernet ports, SD socket, mini PCIe socket, 4 DI, 4 DO, -10 to 60°C
operating temperature range
UC-5111-LX: Industrial computing platform with 4 serial ports, 2
Ethernet ports, SD socket, 2 CAN ports, 4 DI, 4 DO,-10 to 60°C
operating temperature range
UC-5112-LX: Industrial computing platform with 4 serial ports, 2
Ethernet ports, SD socket, mini PCIe socket, 2 CAN ports, 4 DI, 4 DO,
-10 to 60°C operating temperature range
UC-5101-T-LX: Industrial computing platform with 4 serial ports, 2
Ethernet ports, SD socket, 4 DI, 4 DO, -40 to 85°C operating
temperature range
UC-5102-T-LX:Industrial computing platform with 4 serial ports, 2
Ethernet ports, SD socket, mini PCIe socket, 4 DI, 4 DO, -40 to 85°C
operating temperature range
UC-5111-T-LX: Industrial computing platform with 4 serial ports, 2
Ethernet ports, SD socket, 2 CAN ports, 4 DI, 4 DO, -40 to 85°C
operating temperature range
UC-5112-T-LX: Industrial computing platform with 4 serial ports, 2
Ethernet ports, SD socket, 2 CAN ports, mini PCIe socket, 4 DI, 4 DO,
-40 to 85°C operating temperature range
NOTE
The operating temperature range of the wide temperature
models is:
-40 to 70°C with an LTE accessory installed
-10 to 70°C with a Wi-Fi accessory installed
Before installing a UC-5100 computer, verify that the package contains
the following items:
•UC-5100 Series computer
•Console cable
•Power jack
•Quick Installation Guide (printed)
•Warranty card
Notify your sales representative if any of the above items are missing
or damaged.

- 3 -
NOTE
The console cable and power jack can be found beneath the
molded pulp cushioning inside the product box.
Appearance
UC-5101
UC-5102

- 4 -
UC-5111
UC-5112
LED Indicators
The function of each LED is described in the table below:
LED Name
Status
Function
Power
Green
Power is on and the device is
functioning normally
Off
Power is off
Ready
Yellow
OS has been successfully enabled
and the device is ready
Ethernet
Green
Steady On: 10 Mbps Ethernet link
Blinking: Data transmission is in
progress
Yellow
Steady On: 100 Mbps Ethernet
link
Blinking: Data transmission is in
progress
Off
Transmission speed below 10
Mbps or the cable is not
connected

- 5 -
LED Name
Status
Function
Serial (Tx)
Green
Serial port is transmitting data
Off
Serial port is not transmitting
data
Serial (Rx)
Yellow
Serial port is receiving data
Off
Serial port is not receiving data
L1/L2/L3
(UC-
5102/5112)
Yellow
The number of glowing LEDs
indicates the signal strength.
All LEDs: Excellent
L1 & L2 LEDs : Good
L1 LED : Poor
Off
No wireless module detected
L1/L2/L3
(UC-
5101/5111)
Yellow/Off
Programmable LEDs defined by
users
Reset Button
The UC-5100 computer is provided with a Reset button, which is
located on the front panel of the computer. To reboot the computer,
press the reset button for 1 second.
Reset to Default Button
The UC-5100 is also provided with a Reset to Default button which
can be used to reset the operating system back to the factory default
status. Press and hold the Reset to Default button between 7 to 9
seconds to reset the computer to the factory default settings. When the
reset button is held down, the Ready LED will blink once every second.
The Ready LED will become steady when you hold the button
continuously for 7 to 9 seconds. Release the button within this period to
load the factory default settings.
Installing the Computer
DIN-Rail Mounting
The aluminum DIN-rail attachment plate comes attached to the product
casing. To mount the UC-5100 on to a DIN rail, make sure that the stiff
metal spring is facing upwards and follow these steps.
Step 1
Insert the top of the DIN rail
into the slot just below the stiff
metal spring in the upper hook
of the DIN-rail mounting kit.
Step 2
Push the UC-5100 towards the
DIN rail until the DIN-rail
attachment bracket snaps into
place.

- 6 -
Wiring Requirements
Be sure to read and follow these common safety precautions before
proceeding with the installation of any electronic device:
•Use separate paths to route wiring for power and devices. If power
wiring and device wiring paths must cross, make sure the wires are
perpendicular at the intersection point.
NOTE
Do not run signal
or communication wiring and power wiring in
the same wire conduit. To avoid interference, wires with
different signal characteristics should be routed separately.
•Use the type of signal transmitted through a wire to determine
which wires should be kept separate. The rule of thumb is that
wiring that shares similar electrical characteristics can be bundled
together.
•Keep input wiring and output wiring separate.
•It is strongly advised that you label wiring to all devices for easy
identification.
ATTENTION
Safety First!
Be sure to disconnect the power cord before installing and/or
wiring your
UC-5100 Series computers.
Wiring Caution!
Calculate the maximum possible current in each power wire and
common wire. Observe all electri
cal codes dictating the
maximum current allowable for each wire size. If the current
goes above the maximum ratings, the wiring could overheat,
causing serious damage to your equipment.
This equipment is
inten
ded to be supplied by a certified External Power Supply,
the
output of which meets SELV and LPS regulations.
Temperature Caution!
Be careful when handling the unit. When the unit is plugged in,
the internal components generate heat, and consequently the
outer casing may feel hot to the touch.
Th
is equipment is intended for installation in Restricted Access
Locations.
Connecting the Power
Connect the 9 to 48 VDC power line to the
terminal block
, which is connector to the UC-
5100
Series computer. If the power is supplied
properly, the
Power LED will glow a solid green
light
. The power input location and pin definition
are shown in the
adjacent diagram.
SG:
The Shielded Ground (sometimes called
Protected Ground) contact is
the contact at the
bottom
of the 3-pin power terminal block
connector when viewed from the angle shown
here. Connect the wire to an appropriate
grounded metal surface
or to the grounding
screw on top of the device.

- 7 -
NOTE
The input rating of UC-5100 Series is 9-48 VDC, 0.95-0.23 A.
Grounding the Unit
Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from
the terminal block connector to the grounding surface prior to
connecting the power. Note that this product is intended to be mounted
on a well-grounded mounting surface, such as a metal panel.
Connecting to the Console Port
The UC-5100’s console port is an RJ45-based RS-232 port located on
the front panel. It is designed for connecting to serial console terminals,
which are useful for viewing boot up messages, or for debugging
system boot up issues.
PIN
Signal
1
-
2
-
3
GND
4
TxD
5
RxD
6
-
7
-
8
-
Connecting to the Network
The Ethernet ports are located on the front panel of the UC-5100. The
pin assignments for the Ethernet port are shown in the following figure.
If you are using your own cable, make sure that the pin assignments on
the Ethernet cable connector match the pin assignments on the
Ethernet port.
Pin
Signal
1
Tx+
2
Tx-
3
Rx+
4
–
5
–
6
Rx-
7
–
8
–
Connecting to a Serial Device
The serial ports are located on the front panel of the UC-5100
computer. Use a serial cable to connect your serial device to the
computer’s serial port. These serial ports have RJ45 connectors and can
be configured for RS-232, RS-422, or RS-485 communication. The pin
location and assignments are shown in the table below.

- 8 -
Pin
RS-232
RS-422
RS-485
1
DSR
-
-
2
RTS
TxD+
-
3
GND
GND
GND
4
TxD
TxD-
-
5
RxD
RxD+
Data+
6
DCD
RxD-
Data-
7
CTS
-
-
8
DTR
-
-
Connecting to DI/DO Devices
The UC-5100 computer comes with
4 digital inputs and 4 digital
outputs. The DI/DO connectors are
located on the top panel of the
computer. Refer to the adjacent
diagram for the pin definitions.
The DI/DO wiring diagram is given below:
Connecting to a CAN Device
The UC-5111 and UC-5112 are provided with 2 CAN ports, allowing
users to connect to a CAN device. The pin location and assignments are
shown in the following table:
PIN
Signal
1
CAN_H
2
CAN_L
3
CAN_GND
4
-
5
-
6
-
7
CAN_GND
8
-

- 9 -
Connecting the Cellular/Wi-Fi Module and
Antenna
The UC-5102 and UC-5112
computers come with one
Mini PCIe socket for
installing a cellular or Wi-Fi
module. Unfasten the two
screws on the right panel to
remove the cover and find
the location of the socket.
The cellular module package includes 1 cellular module, and 2 screws.
The cellular antennas should be purchased separately to fit your
installation requirements.
Follow these steps to install the cellular module.
1. Set the antenna cables aside
for convenience of installation
and clear the wireless module
socket as shown in the figure.

- 10 -
2. Insert the cellular module
into the socket and fasten
two screws (included in the
package) on to the top of the
module.
We recommended using a
tweezer when installing or
removing the module.
3. Connect the free ends of the
two antenna cables next to
the screws as shown in the
image.
4. Replace the cover and secure
it using two screws.
5. Connect the cellular antennas
to the connectors.
Antenna connectors are
located on the front panel of
the computer.
The Wi-Fi module package includes 1 Wi-Fi module, and 2 screws. The
antenna adapters and Wi-Fi antennas should be purchased separately
to fit your installation requirements.
Follow these steps to install a Wi-Fi module.
1. Set the antenna cables
aside for convenience of
installation and clear the
wireless module socket as
shown in the figure.

- 11 -
2. Insert the cellular module
into the socket and fasten
two screws (included in the
package) on to the top of the
module.
We recommended using a
tweezer when installing or
removing the module.
3. Connect the free ends of the
two antenna cables next to
the screws as shown in the
image.
4. Replace the cover and secure
it with two screws.
5. Connect the antenna
adapters to the connectors on
the front panel of the
computer.
6.
Connect the Wi-Fi antennas
to the antenna adapters.
Installing Micro SIM Cards
You will need to install a Micro SIM card on your UC-5100 computer.
Follow these steps to install the Micro SIM card.
1. Remove the screw on the cover
located on the front panel of the
UC-5100.
2.
Insert the Micro SIM card into the
socket. Make sure you place the
card in the right direction.
To remove the Micro SIM card,
simply push the Micro SIM card and
release it.
Note: There are two Micro SIM card
sockets allowing users to install two
Micro SIM cards simultaneously.
However, only one Micro SIM card
can be enabled for use.

- 12 -
Installing the SD Card
The UC-5100 Series computers come with a socket for storage
expansion that allows users to install an SD card.
Follow these steps to install the SD card:
1.
Unfasten the screw and remove
the panel cover.
The SD socket is located on the
front panel of the computer.
2. Insert the SD card into the
socket. Ensure that the card is
inserted in the right direction.
3. Replace the cover and fasten the
screw on the cover to secure the
cover.
To remove the SD card, simply push
the card in and release it.
Adjusting the CAN DIP Switch
The UC-5111 and UC-5112 computers come with one CAN DIP switch
for users to adjust the CAN termination resistor parameters. To set up
the DIP switch, do the following:
1. Find the DIP switch location on the
top panel of the computer
2. Adjust the setting as required. The
ON value is 120Ω, and the default
value is OFF.
Adjusting the Serial Port DIP Switch
The UC-5100 computers come with a DIP switch for users to adjust the
pull-up/pull-down resistors for the serial port parameters. The serial
port DIP switch is located on the bottom panel of the computer.
Adjust the setting as required. The ON setting corresponds to 1KΩ and
the OFF setting corresponds to 150KΩ. The default setting is OFF.
Each port consists of 4 pins; you must switch all 4 pins of a port
simultaneously to adjust the value of the port.