Moxa Technologies TN-5916 Series User manual

P/N: 1802059160011
*1802059160011*
TN-5916 Series
Quick Installation Guide
Moxa ToughNet NAT Router
Edition 2.0, February 2017
Technical Support Contact Information
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-free: 800-820-5036
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Tel:
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
2017 Moxa Inc. All rights reserved.

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Overview
The ToughNet TN-5916 is a high performance M12 Layer 3 NAT Router
that supports Layer 3 routing functionality to facilitate the deployment of
applications across networks. The TN-5916 NAT router uses M12 and
other circular connectors to ensure tight, robust connections and
guarantee reliable operation against environmental disturbances, such as
vibration and shock. The TN-5916 NAT router supports isolated power in
the 24 to 110 VDC power input range, allowing the same model to be used
at different sites around the globe, and provides up to 16 Fast Ethernet
M12 ports with 4 bypass relay ports. Furthermore, with a -40 to 75°C
operating temperature and IP54-rated waterproof enclosure, the router
can be deployed in harsh environments. The TN-5916 series Ethernet
routers are compliant with EN 50155/50121-4 requirements, making the
router suitable for a variety of industrial applications.
Package Checklist
Your ToughNet TN-5916 NAT router is shipped with the following items. If
any of these items is missing or damaged, please contact your customer
service representative for assistance.
•1 Moxa ToughNet NAT router
•M12 to DB9 console port cable
•2 protective caps for console and relay output ports
•Panel mounting kit
•CD-ROM with user’s manual, Windows utility, and SNMP MIB file
•Quick installation guide (printed)
•Warranty card
Features
Anti-Vibration Circular Connectors for Robust Links
•M12 D-coding 4-pin female connectors for Fast Ethernet
10/100BaseT(X) ports.
•M12 A-coding 5-pin male connectors for console and relay output.
•M23 6-pin male connector for power input.
Dual Isolated Power Inputs
•24 to 110 VDC (16.8 to 137.5 VDC), isolated.
Designed for Industry-specific Applications
•Bypass relay ensures non-stop data communication in the event the
router stops working due to a power failure.
•EN 50155/50121-3-2 compliant. See specs for details about
compliance with specific parts of the EN 50155 specifications.
•-40 to 75°C operating temperature range.
•IP54, rugged high-strength case.
•Panel mounting or DIN-rail mounting installation capability.

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Recommended Optional Accessories
•CBL-M23(FF6P)Open-BK-100-IP67: 1-meter M23 to 6-pin power
cable with IP67-rated female 6-pin M23 connector
•CBL-M12D(MM4P)/RJ45-100 IP67: 1-meter M12-to-RJ45 Cat-5E UTP
Ethernet cable with IP67-rated male 4-pin M12 D-coded connector
•CBL-M12(FF5P)/OPEN-100 IP67: 1-meter M12-to-5-pin power cable
with IP67-rated female 5-pin M12 A-coded connector
•M12D-4P-IP68: Field-installable M12 D-coded screw-in connector,
male 4-pin, IP68-rated
•M12A-5P-IP68: Field-installable M12 A-coded screw-in connector,
female 5-pin, IP68-rated
•CAP-M12F-M: Metal cap for M12 female connector
•DK-DC50131: DIN-rail mounting kit, 50 x 131 mm

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TN-5916 Panel Layouts
1. Model name
2. Screw holes for panel mounting kit
3. Console port
4. Grounding screw
5. Relay output port
6. Power input voltage range indicator
7. Power input port (male 6-pin shielded M23 connector)
8. PWR1 LED: for power input 1
9. PWR2 LED: for power input 2
10.
FAULT LED
11.
MSTR/HEAD LED: for ring master or chain head
12.
CPLR/TAIL LED: for ring coupler or chain tail
13.
TP port’s 10/100 Mbps LED
14.
10/100BaseT(X) port (female 4-
pin shielded M12 connector with D
coding)
15.
Waterproof vent
16.
Product label
17.
12 screw holes for DIN-rail mounting kit
18.
E2 LED: Not used by the TN-5916 series
19.
E1 LED: Not used by the TN-5916 series
20. Ports 9-10, 13-14 with relay bypass function

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ATTENTION
DO NOT open or remove the vent (#15). Removing the seal will
invalidate the
warranty.
Ports (including 3, 5, and 14) that are not in use must be tightly
covered with protective caps (an optional accessory) to ensure
IP54/IP67
-rated protection.
Mounting Dimensions (unit = mm)
TN-5916 Series

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Panel/Wall Mounting
STEP 1:
Mounting the TN-5916 to a wall requires 4 screws. Use the ToughNet
router as a guide to mark the correct positions of the 4 screws.
STEP 2:
U
se the 4 screws in the panel
mounting kit. If you would like to
use your own screws, make sure
the screw head
is between 6.0
mm and 7.0 mm in diameter and
the shaft
is less than 4.0 mm in
diameter, as shown
at the right.
Do not screw the screws in all the way—leave a space of about 2 mm to
allow room for sliding the ToughNet router between the wall and the
screws.
NOTE
Before tightening the screws into the wall, make sure the screw
head and shaft size are suitable by inserting the screw through
one of the keyhole-shaped apertures of the ToughNet router.
STEP 3:
Once the screws are fixed in the wall, hang the ToughNet router on the 4
screws through the large opening of the keyhole-shaped apertures, and
then slide the router downwards. Tighten the four screws for added
stability.
NOTE
To provide greater protection from vibration and shock, use
screws with shaft diameter between 6.0 mm and 7.0 mm, and fix
the ToughNet
router onto the wall directly through the large
opening of the keyhole-shaped apertures.
DIN-Rail Mounting (optional)
Use the optional DIN-rail mounting
kit
(DK-DC50131, must be
purchased separately)
to
mount the
TN
-5916 on a 35 mm DIN-rail.
STEP 1:
Use 12 screws (6 screws per plate)
to attach the two DIN
-rail
attachment plates to the rear panel
of the
router.

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STEP 2:
If the spring-loaded bracket is locked in place, push the recessed button
to release it. Once released, you should feel some resistance from the
spring as you slide the bracket up and down a few millimeters in each
direction.
STEP 3:
Position the ToughNet
router
on the
DIN
-rail, tilted, so the clamps hook
over the top edge of the rail.
STEP 4:
Swing the router down fully onto
the DIN-rail, until both clamps
completely latch.
To remove the Moxa ToughNet Router from the DIN-rail, use a
screwdriver to pull out the two spring-loaded brackets from the bottom
until they are fixed in a “locked” position. Then, reverse Steps 3 and 4
above.
Wiring Requirements
WARNING
Turn the power off before disconnecting modules or wires. The
correct power supply voltage is listed on the product label. Check
the voltage of your power source to make sure you are using the
correct voltage. Do NOT use a voltage greater than what is
specified on the product label.
These devices must be supplied by a SELV source as defined in
the Low Voltage Directive 2006/95/EC and 2004/108/EC.

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ATTENTION
Safety First!
Be sure to disconnect the power cord before installing and/or
wiring your Moxa
router.
This device has UL
508 approval. Use copper conductors only,
60
to 75°C
, and tighten to 4.5 inch-pounds. For use in pollution
degree 2 environments.
ATTENTION
Safety First!
Observe all electrical codes dictating the
maximum current
allowable for each wire size. If the current
goes above the
maximum ratings, the wiring could overheat,
causing serious
damage to your equipment.
Please Read and Follow These Guidelines:
•Use separate paths to route wiring for power and devices. If power
wiring and device wiring paths must cross, make sure the wires are
perpendicular at the intersection point.
NOTE: Do not run signal or communications wiring and power wiring
through the same wire conduit. To avoid interference, wires with
different signal characteristics should be routed separately.
•You can use the type of signal transmitted through a wire to
determine which wires should be kept separate. The rule of thumb is
that wiring that shares similar electrical characteristics can be
bundled together.
•Keep input wiring and output wiring separated.
•It is strongly advised that you label wiring for all devices in the system
when necessary.
Grounding the ToughNet NAT Router
Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from the
grounding screw to the grounding surface prior to connecting devices.

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ATTENTION
This product is intended to be mounted to a well
-grounded
mounting surface such as a metal panel.
Connecting the Power Supplies
The ToughNet TN-5916 series routers support two sets of power
supplies—power input 1 and power input 2. The M23 6-pin male
connector on the TN-5916’s front panel is used for the dual power inputs.
Pinouts for the Power Input Port on the TN-5916
Pin
Description
Usage
1 PWR1 Live / DC +
Connect “PWR1 Live / DC +” to the
positive (+) terminal when using a DC
power source.
2 PWR1 Neutral / DC -
Connect “PWR1 Neutral / DC –” to the
negative (-) terminal when using a DC
power source.
3 Chassis Ground
Connect the “Chassis Ground” to the
safety ground terminal for DC inputs.
4 PWR2 Neutral / DC -
Connect “PWR2 Neutral / DC –” to the
negative (-) terminal when using a DC
power source.
5 PWR2 Live / DC +
Connect “PWR2 Live / DC +” to the
positive (+) terminal when using a DC
power source.
STEP 1:
Plug the power cord connector into the TN-5916’s power input port.
STEP 2:
Screw in the nut on the power cord connector to the power input
connector (on the router) to ensure a tight connection.
ATTENTION
Before connecting the TN
-
5916 to the power input, make sure the
power source voltage is stable.

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Connecting the Relay Outputs
Each TN-5916 router has two sets of relay outputs—relay output 1 and
relay output 2.The M12 A-coded 5-pin male connector on the TN-5916
front panel is used for the two relay outputs. Use a power cord with an
M12 A-coded 5-pin female connector to connect the relay contacts. You
can purchase an M12 power cable from Moxa; the model number is
CBL-M12 (FF5P)/OPEN-100 IP67.
Pinouts for the TN-5916’s Relay Output Port
N.C.: Not connected
FAULT:
The two sets of relay contacts of the M12 A-coded 5-pin male connector
are used to detect user-configured events. The two wires attached to the
fault contacts form an open circuit when a user-configured event is
triggered. If a user-configured event does not occur, the fault circuit
remains closed.
Connecting the Data Lines
10/100BaseT(X) Ethernet Port Connection
All TN-5916 models have 16 10/100BaseT(X) Ethernet ports (4-pin
shielded M12 connector with D coding). The 10/100TX ports located on
the TN-5916 front panel are used to connect to Ethernet-enabled devices.
Most users configure these ports for Auto MDI/MDI-X mode, in which case
the port’s pinouts are adjusted automatically depending on the type of
Ethernet cable used (straight-through or cross-over), and the type of
device (NIC-type or HUB/Switch/Router-type) connected to the port.
In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X
(HUB/Switch/Router-type) ports. We also give cable wiring diagrams for
straight-through and cross-over Ethernet cables.
10/100BaseT(X) Port Pinouts
Housing: shield

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M12 (4-pin, M) to M12 (4-pin, M) Cross-Over Cable Wiring
M12 (4-pin, M) to M12 (4-pin, M) Straight-Through Cable Wiring
M12 (4-pin, M) to RJ45 (8-pin) Cross-Over Cable Wiring
M12 (4-pin, M) to RJ45 (8-pin) Straight-Through Cable Wiring

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Bypass Relay Function
The TN-5916 is equipped with a bypass relay function. When the router is
operating normally, these bypass ports work in the same way as the other
ports. That is, frame ingressions are processed and then forwarded. If the
router stops working due to a power failure, the bypass relay function will
be triggered to ensure non-stop data communication.
The figure below illustrates the bypass relay function. For example, if
Router B loses power, then the two bypass functional ports will be
bypassed through the relay circuit and the transmission line from Router
A to B and the transmission line from Router B to C will interconnect
automatically, ensuring that power continues to be supplied.
The bypass relay function helps the network recover from single-node
failures in a linear topology.
Router A
Router B
Router C
Router D
Since the maximum segment length of category 5 twisted-pair cable is
100 meters, cable length must be considered when designing a network
that utilizes this function. For example, the total length of the cables from
Router A to B and from B to C must be no more than 100 meters. This way,
if the two adjacent nodes (router B and C for example) encounter a power
failure, there will be no stoppage, provided that the total length of the
cables A-to-B, B-to-C, and C-to-D are no more than 100 meters.
The bypass relay function works best for networks with linear topologies.
ToughNet™ routers with bypass relay function are not recommended to
be used in networks that employ ring topologies because network loops
may occur when redundancy protocols such as RSTP or TurboRing™ are
applied.

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LED Indicators
Several LED indicators are located on the ToughNet router’s front panel.
The function of each LED is described in the table below.
LED
Color
State
Description
System LEDs
PWR1 AMBER ON
Power is being supplied to power input
PWR1.
OFF
Power is not being supplied to power
input PWR1
PWR2 AMBER ON
Power is being supplied to power input
PWR2.
OFF
Power is not being supplied to power
input PWR2.
FAULT RED
ON When the corresponding PORT alarm is
enabled, and a user-
configured event is
triggered.
OFF
When the corresponding PORT alarm is
enabled and a user-configured event is
not triggered, or when the
corresponding PORT alarm is disabled.
MSTR/
HEAD GREEN
ON
When the TN router is either the Master
of this Turbo Ring, or the Head of this
Turbo Chain.
Blinking
When the TN router is Ring Master of
this Turbo Ring and the Turbo Ring is
broken, or it is Chain Head of this Turbo
Chain and the Turbo Chain is broken.
OFF
When the TN router is neither the Master
of this Turbo Ring, nor the Head of this
Turbo Chain.
CPLR/
TAIL GREEN
ON
When the TN router enables the
coupling function to form a back-
up path
in this Turbo Ring, or it is the Tail of this
Turbo Chain.
Blinking
When Turbo Chain is down.
OFF
When the TN router disables the
coupling function of the
Turbo Ring, or it
is not the Tail of the Turbo Chain.
Port LEDs
TP
(10/100M)
AMBER
ON
TP port’s 10 Mbps link is active.
Blinking
Data is being transmitted at 10 Mbps.
Off
TP port’s 10 Mbps link is inactive.
GREEN
On
TP port’s 100 Mbps link is active.
Blinking
Data is being transmitted at 100 Mbps.
off
TP port’s 100 Mbps link is inactive.

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Specifications
Technology
Standards
IEEE 802.3 for 10BaseT
IEEE 802.3u for 100BaseT(X)
IEEE 802.3x for Flow Control
IEEE 802.1D for Spanning Tree Protocol
IEEE 802.1w for Rapid STP
IEEE 802.1Q for VLAN Tagging
IEEE 802.1p for Class of Service
IEEE 802.3ad for static Port Trunk
Protocols
IGMPv1/v2, SNMPv1/v2c/v3, DHCP Server,
TFTP, SNTP, SMTP, RMO
N, HTTP, HTTPS, Telnet,
Syslog, SSH, SNMP Inform, LLDP, RIP V1/V2,
VRRP
MIB MIB-II, Ethernet-like MIB, P-BRIDGE MIB,
Q-BRIDGE MIB, Bridge MIB, RSTP MIB, RMON
MIB Group 1, 2, 3, 9
Flow Control
IEEE802.3x flow control, back pressure flow
control
Router Properties
Priority Queues
4
Max. Number of
Available VLANs
16
VLAN ID Range
VID 1 to 4094
IGMP Groups
256
Interface
Fast Ethernet
Front cabling, M12 connector, 10/100BaseT(X)
auto negotiation speed, F/H duplex mode, and
auto MDI/MDI-X connection
Console Port
M12 A-coding 5-pin male connector
System LED Indicators
PWR1, PWR2, FAULT, MSTR/HEAD, CPLR/TAIL
Port LED Indicators
10/100M (fast Ethernet port)
Alarm Contact
Two relay outputs in one M12 A-coding 5-pin
male connector with current carrying capacity of
1 A @ 30 VDC
Power Requirements
Input Voltage
WV: 24 to 110 VDC (16.8 to 137.5 VDC)
Input Current
0.85 A @ 24 VDC, 0.17 A @ 110 VDC
Connection
M23 6-pin male connector
Overload Current
Protection
Present
Reverse Polarity
Protection
Present
Physical Characteristics
Housing Metal, IP54 protection (with protective caps on
unused ports)
Dimensions (W
×
H
×
D)
250
×
175.8
×
116.3 mm (9.84
×
6.92
×
4.58 in)
Weight
4030 g
Installation Panel mounting, DIN-Rail mounting
(with optional kit)

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Environmental Limits
Operating Temperature
-40 to 75°C (-40 to 167°F)
Storage Temperature
-40 to 85°C (-40 to 185°F)
Operating Humidity
5 to 95% (non-condensing)
Regulatory Approvals
Safety
UL/cUL 508, EN 60950-1 (LVD)
EMC
EN 55032, EN 55024
EMI
CISPR 32, FCC Part 15B Class A
EMS
IEC 61000-4-2 ESD: Contact 6 kV; Air 8 kV
IEC 61000-4-3 RS: 80 MHz to 1 GHz: 20 V/m
IEC 61000-4-4 EFT: Power 2 kV; Signal 2 kV
IEC 61000-4-5 Surge: Power 2 kV; Signal 2 kV
IEC 61000-4-6 CS: 10 V
IEC 61000-4-8
Rail Traffic
EN 50155*, EN 50121-4, EN 45545-2
*This product is suitable for rolling stock railway applications, as defined
by the EN 50155 standard. For a more detailed statement, click here:
www.moxa.com/doc/specs/EN_50155_Compliance.pdf
Shock
EN 50155, EN/IEC 61373
Freefall
IEC 60068-2-32
Vibration
EN 50155, EN/IEC 61373
Note: Please check Moxa’s website for the most up-to-date certification
status.
MTBF (mean time between failures)
Time
556,025 hrs.
Standard
Telcordia SR332
Warranty
Warranty Period
5 years
Details
www.moxa.com/warranty