mru DM 9600 CHP User manual

DM
9600
CHP
USER MANUAL
9122EN-CHP

MRU
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Version 01
DM
9600
CHP
Legal notices / Intellectual property rights comments
Original user manual
© 2018 by MRU
No part of this manual my be published in any form (print, fotocopy, electronic media or any
other publication form) without a written approval by the publisher.
All user trade marks and name mark descriptions, even those which are not marked as such,
are properties of the respective owners.
Edition: 2018-07-03 V01

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Content
1 Introduction ................................................................................................................................. 5
1.1 Intended use.......................................................................................................................................5
1.2 About us...............................................................................................................................................6
2 Information for product and safety ......................................................................................... 7
2.1 Safety manual ....................................................................................................................................7
2.2 Safety precautions............................................................................................................................7
3 Description ................................................................................................................................... 8
3.1 Task ........................................................................................................................................................8
3.2 The measuring instrument............................................................................................................8
3.3 Menu structure ............................................................................................................................... 10
4 Operation.................................................................................................................................... 11
4.1 Commissioning............................................................................................................................... 11
4.2 Switch on .......................................................................................................................................... 11
4.3 Switch o.......................................................................................................................................... 11
4.3.1 Switch o................................................................................................................................. 11
4.3.2 Automatic switch o - Auto-o function..................................................................... 11
5 Settings ....................................................................................................................................... 12
5.1 Date and time.................................................................................................................................. 13
5.2 Bluetooth.......................................................................................................................................... 13
6 Measurement operation .......................................................................................................... 14
6.1 Preparation for each measurement ........................................................................................ 14
6.1.1 Power supply.......................................................................................................................... 14
6.1.2 Measuring with grid power supply / Battery charging........................................... 14
6.1.3 Battery charge condition................................................................................................... 14
6.1.4 Operating temperature...................................................................................................... 14
6.2 Performing a measurement....................................................................................................... 15
6.2.1 Auto-Log.................................................................................................................................. 15
6.3 Pressure measurement................................................................................................................ 17
6.3.1 Performing a measurement.............................................................................................. 18
6.3.2 Zeroing ..................................................................................................................................... 18
6.3.3 Context menu........................................................................................................................ 18
6.4 Temperature measurement ....................................................................................................... 19
6.4.1 Performing a measurement.............................................................................................. 19
6.4.2 Kontextmenü ......................................................................................................................... 19
7 Maintenance and care .............................................................................................................. 20
7.1 Maintenance.................................................................................................................................... 20
7.2 Care..................................................................................................................................................... 20

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8 Data storage ............................................................................................................................... 21
8.1 Data storage structure................................................................................................................. 21
8.2 Measurements in the data storage menu ............................................................................ 21
8.2.1 View measurements ............................................................................................................ 21
8.2.2 Delete measurements......................................................................................................... 21
8.3 Sites..................................................................................................................................................... 22
8.3.1 Add new sites or modify sites .......................................................................................... 22
8.3.2 View sites ................................................................................................................................. 23
8.3.3 Delete sites.............................................................................................................................. 23
8.4 Data transfer using the SD-card (CSV) ................................................................................... 24
8.4.1 Export CSV............................................................................................................................... 25
8.4.2 Exporting measurements.................................................................................................. 25
8.4.3 Information about the data storage.............................................................................. 25
9 Extras ........................................................................................................................................... 26
9.1 Factory settings .............................................................................................................................. 26
9.2 Service values.................................................................................................................................. 26
9.3 Service menu................................................................................................................................... 26
9.4 Device info ....................................................................................................................................... 26
10 Appendix..................................................................................................................................... 27
10.1 Specications .................................................................................................................................. 27
10.1.1 Accuracy of measurement ................................................................................................ 27
10.1.2 Data communication........................................................................................................... 28
10.1.3 Technical data........................................................................................................................ 28
10.1.4 Device trouble shooting .................................................................................................... 28
10.2 Firmware update............................................................................................................................ 29
10.2.1 How to install a new rmware to the device .............................................................. 29
10.2.2 Performing and verication of an update ................................................................... 29
10.2.3 Performing the Updates..................................................................................................... 29
11 Declaration of conformity........................................................................................................ 31

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DM
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Introduction
1 Introduction
yThis manual enables you to understand and safely operate this MRU
precision digital manometer DM9600 CHP.
yPlease read this manual with great vigilant and get familiar with the
product before using it.
yThis analyzer may only be operated by competent personnel and for its
intended use.
yPlease pay special attention to all safety directions and warnings to
prevent personal injuries and damaging of the product.
yWe can’t be held responsible for any injuries and/or damages that oc-
cur by not following the instructions in this manual.
yAlways keep the manual near you when working with the analyzer, to
be able to read instructions as needed.
Please ensure to hand over all documents to when handing the analyz-
er over to others.
1.1 Intended use
The DM9600 CHP is designed for pressure measurements as well as
temperature measurement of NON-explosive gases.
The instrument was manufactured according relevant normatives and
regulations. It has to used within it’s intended use.
The Instrument must not be modied from the design or safety engineer-
ing.
Modications of any kind by the user will render the declaration of
conformity.
This instrument meets the requirements of the valid
European and national regulations.
You can ind the declaration of conformity in the ap-
pendix.

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Introduction
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1.2 About us
The Analyzer is produced by the MRU GmbH in Neckarsulm, Germany
(founded in 1984), a medium sized company that specializes in develop-
ing, producing and marketing high quality emission monitoring analyz-
ers. MRU GmbH produces a wide range of instruments, from standard
analyzers up to tailor made industrial analyzers
Plant 1: Sales, Service, R&D
Plant 2: Production
MRU GmbH
Fuchshalde 8 + 12
74172 Neckarsulm - Obereisesheim
GERMANY
Fon +49 71 32 99 62 0 (Zentrale)
Fon +49 71 32 99 62 61 (Kundendienst)
Fax +49 71 32 99 62 20
Email: [email protected]
Internet: www.mru.eu

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Information for product and safety
2 Information for product and safety
2.1 Safety manual
All general information and safety precautions of MRU products are listed
in the supplied separate safety manual.
Therefore this manual must be read and observed before the rst use of
the instrument.
Instrument-specic safety and warning requirements in this manual are
prexed before dangerous actions.
2.2 Safety precautions
The used category’s of safety precautions are here explained once more.
Identies an immediate, impending hazard that, if ignored, will result in
severe bodily injuries or death.
DANGER
Identies an immediate, impending hazard that, if ignored, may result in
severe bodily injuries, material damage or death.
WARNING
Identies a possibly dangerous situation that, if ignored, may result in
minor injuries.
CAUTION
ATTENTION
Identies a possibly harmful situation that, if ignored, may result in dam-
ages to the device or its surroundings.
NOTE
Identies user tips and other especially important information.

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Description
DM
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CHP
3 Description
3.1 Task
The main task of the precision digital manometer DM9600 CHP is mea-
suring pressure and temperature on CHP engines.
Optional with AUX port:
yHC-probe for gas leak detection
yExternal pressure sensor to measure higher pressures
For an overview on all available options please refer to the company’s
home page www.mru.eu or sales representatives.
3.2 The measuring instrument
The measuring instrument has a compact and robust ber-reinforced
plastic enclosure.
It is entirely operated using the color touch screen.
Strong magnets on the backside are xing the device on metallic parts.
1 Touch screen 2 Pressure port P2
3 Pressure port P1 4 Mini-USB interface
5 Temperature port Temp 1 6 Temperature port Temp 2
7AUX port 8 IR interface for ext. printer
9Reset button 10 Micro-SD card slot
The Measuring instrument is supplied with hose set with quick coupling
on device side and male thread on motor side.
1 2 3
4
56
9
78
10

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Description
Display
All functions of the unit are selected and activated by it‘s touch screen. In
several menus detailled sub-menus are available..
1 Context menu
2 Scroll bar indicator for the main menu
3 Function keys, such as. scroll / edit / store
4
State of SD-card:
Green symbol - read and write is possible
Yellow symbol - only read (SD-card locked)
No symbol - no card in reader
5 Main menu bars
6 Function key, such as return
7 Battery charging condition (Lithium-Ion Battery)
3.3 Menu structure
The measuring instrument has 3 available main menus::
1
6
5
3
7
2
3
4

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Measurement Storage Extras
The context menu key lets you select the available main menus.
Menu Measure-
ment:
All available measurement options will be displayed
and can be selected here.
This screen will only display installed and available
options.
Menu Storage: All available storage options will be displayed here.
Menu Extras: All other options are displayed here, for example
setting to adapt your device.

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Operation
4 Operation
4.1 Commissioning
The measuring instrument is delivered fully assembled and ready to use.
fNevertheless, check if the delivery is complete and that nothing is
damaged
fCharge the battery for 8 hours. ☞see also 6.1.
4.2 Switch on
fTouch the display
ÖPower up? appears.
fPush the ⏻Button.
ÖThe MRU start screen appears.
ÖThe start menu appears.
ÖThe device is ready for use.
4.3 Switch o
4.3.1 Switch o
fTouch the „Context menu“ on the display.
fPush the ⏻Button.
Ö„Switch-o the device now? ?“
fPush„Yes, switch-o“.
ÖThe device will switched o
4.3.2 Automatic switch o - Auto-o function
The Auto-o function powers down the device in the main menus Mea-
surement, Storage und Extras if no key has been touched for 60 minutes.
During measurement and/or battery charging the Auto-o function is
deactivated.
The device will give an acoustic signal and will
display that it wants to shut down, the shutdown
can be prevented by touching the screen.

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Settings
DM
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5 Settings
The measuring instrument can be customized during the rst start-up.
Of course, all modications can also be done at a later stage.
The following adjustments can be made in the Extras menu:
Country When changing the country, country
specic pre-settings and measurement
procedures will be activated.
Please pay special attention if the coun-
try specic settings and procedures are
working according to their regulations.
Language Select the operating language
LCD brightness
[%]
5 – 100 The LCD brightness is depending on
temperature and personal perspective
of each user.
50% brightness are normal at 68°F (20°C
Keyboard beep ON / OFF Turn the Keyboard beep ON or OFF
Helping hints ON / OFF Turn the feature Helping hints ON or
OFF
Temperature
unit
°C / °F Select the units for pressure and tem-
perature
Pressure unit Pa...mbar...
mmHg...ect.
Select the units for pressure
P-abs hPa / inHg Select the units for temperature
Pressure P1 Positive /
Negative
Logo ON / OFF
Druckertyp MRU / HP
Bluetooth Android /
IOS
Ext. Sensor Conguration of extern. sensor

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Settings
5.1 Date and time
Date and time can be viewed and adjusted in the Date & time menu.
This device automatically changes from winter to daylight savings time
and back.
The date and time should be adjusted in the internal battery was com-
pletely drained..
fUse the arrow buttons (up/down and left/right) to adjust the date
and time.
fIn case the battery is discharged it might be necessary to correct
the date and time settings
5.2 Bluetooth
The Bluetooth mode can be viewed and selected in the Bluetooth menu.
Please use BT-CL for connections to Android and BT-LE for connections to
IOS..
The full version of the MRU Bluebottle-Software MRU4u for free use is
available in the Apple App. Store and Google Play Store.

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Measurement operation
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6 Measurement operation
6.1 Preparation for each measurement
6.1.1 Power supply
The measuring instrument can be operated optionally:
ywith the built in Lithium-Ion battery
ywith the included battery charger connected to the USB port
ywith USB cable on PC
6.1.2 Measuring with grid power supply / Battery charging
yThe device can be charged by connecting the supplied charger 90...260
V / 50/ 60Hz to the USB port.
yThe device can be operated while it is charged.
yThe device will switch to trickle charge mode once the battery is fully
charged.
6.1.3 Battery charge condition
The battery symbol indicates the battery capac-
ity. The battery symbol will start to ash every
second in red once the battery reaches a remain-
ing operation time of +/- 60 minutes (depending
on device conguration). The device will shut
down if the batteries are not charged in time to
prevent a total battery discharge..
6.1.4 Operating temperature
The device will display should you try and operate it whilst outside of the
dened temperature ranges..
NOTE
In case the device was stored at a very cold location you will have to give
the device time to adapt to the warmer environment before powering it
up, this will avoid condensation!
The device is not operable when not within the temperature parameters.
After powering up the device will give acoustic signals during warm up.

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Measurement operation
6.2 Performing a measurement
The base version of the measurement instrument has the complete func-
tionality for you to make pressure and temperature measurements.
For additional measurements additional accessories must be purchased
and used.
6.2.1 Auto-Log
The Auto-Log function allows you to dene the measuring time and the
measuring interval.
Auto-Log settings:
Measuring time is the complete time for one measurement cycle.
fPress the button measuring time to be able to set the measurement
time (using the arrows up and down to change the time).
Interval means, after each interval duration a measurement is made.
fPress the button interval to select how frequently you want to save the
results.
ÖUpon the measuring time the measurements were stored.
1Measurement time 2 Interval
3Measurements 4Storage point

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Measurement operation
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Storage of auto-logg les
The auto log function saves data records at the end of each interval by
assigning those data to a site selected from the data storage menu.
fFirst select a site.
The Auto-Log can save results either on the internal memory or onto the
SD Card..
fPress the Store button and then select where the results should be
stored.
fPlease make sure that there is enough storage space available.
fPress the start button to start the Auto-Log, it will end automatically
after the dened measurement time has elapsed.

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Measurement operation
6.3 Pressure measurement
In this menu following measurements are possible.
You can place measuring programs ao the empty elds.
fSelect „Mod name“ and the empty eld.
fE
dit the text with the arrow keys.
fAnd this way procedure with the name of the existing programs.
ATTENTION
Damage to the device from improper operation
Damage from exceeding the measuring ranges.
fObey the measuring range of the pressure sensor.
NOTE
The following Error message “Pressure too high“ will be displayed and
there will also be an additional acoustic warn signal.

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Measurement operation
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6.3.1 Performing a measurement
fConnect the pressure hose on pressure port P1.
Connect the second pressure hose on pressure port P2 for dierential
pressure measurements.
Select the wanted measurement.
fScroll with the arrow keys between the displays.
ÖOn the following displays the pressure gradient will be presented
graphically.
The pressure can be auto-logged (see auto-Log function). When saving
results, the max and min values are saved as well as the pressure average.
6.3.2 Zeroing
You can zeroing the pressure sensor at every measuring.
6.3.3 Context menu
You can congure the settings for each measuring.
auto-Log Measurements are being logged
(only in graphic mode)
zero point The pressure value is set to zero
store Single measurements are being
stored
print out Measurements are beeing
printed
settings Pressure unit Bar...PSI...mbar...
hPa...etc.
init Graphically display starts again
Ext. Sensor Conguration of external sensor
page + Turn to next page
page - Turn to previous page
select Physical dimension for Measur-
ing (Pressure / Temperature)

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Measurement operation
6.4 Temperature measurement
In the menu temperature measurement, 2 temperatures can be mea-
sured. The K-Type temperature sensors are connected at port T1 and T2
– the temperatures T1 and T2 will be displayed as well the temperature
dierence..
6.4.1 Performing a measurement
fConnect the temperature sensor on temperature port T1.
Connect the second temperature sensor on temperature port P2 for
dierential temperature measurements.
fSelect Temperature meas..
fScroll with the arrow keys between the displays.
ÖOn the following displays the temperature gradient will be presented
graphically.
The temperature can be auto-logged (see auto-Log function). When sav-
ing results, the max and min values are saved as well as the temperature
average.
6.4.2 Kontextmenü
You can congure the settings for each measuring.
NOTE
The measurement accuracy can only be granted with original MRU tem-
perature sensors.
auto-Log Measurements are beeing
logged (only in graphic mode)
store Single measurements are beeing
stored
Init Graphically display starts againt
print-out Measurements are beeing print-
ed
page - Turn to previous page
page + Turn to next page
settings Temperature unit °C oder °F

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Maintenance and care
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7 Maintenance and care
7.1 Maintenance
An annual service check and if necessary adjustment of the sensors at an
MRU service department www.mru.eu are recommended for the preser-
vation of value.
7.2 Care
The Analyzer needs only low maintenance eort for long value preserva-
tion
If the analyzer is not being used over a period it is recommended to
charge the battery before storing it and then recharge the battery every
4 weeks.
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