MSA SUPREMA Touch Installation and operating instructions

Installation & Maintenance Instructions
SUPREMATouch
Fire and Gas Warning Unit
Reading
Tel: [phone] | Email: [e-mail]
Aberdeen
Tel: [phone] | Email: [e-mail]
Registered Address
ABLE Instruments & Controls Ltd
Cutbush Park, Danehill, Lower Earley,
Reading, Berkshire, RG6 4UT. UK.
Web
able.co.uk
E-commerce
247able.com

Manual
SUPREMATouch
Fire and Gas Warning Unit
Order No. 10126972/00

WARNING
THIS MANUAL MUST BE CAREFULLY READ BY ALL INDIVIDUALS WHO HAVE OR WILL
HAVE THE RESPONSIBILITY FOR USING OR SERVICING THE PRODUCT. Like any piece
of complex equipment, this instrument will perform as designed only if it is used and serviced
in accordance with the manufacturer’s instructions. OTHERWISE, IT COULD FAIL TO
PERFORM AS DESIGNED AND PERSONS WHO RELY ON THIS PRODUCT FOR THEIR
SAFETY COULD SUSTAIN SEVERE PERSONAL INJURY OR DEATH.
The warranties made by Mine Safety Appliances Company with respect to the product are
voided if the product is not used and serviced in accordance with the instructions in this
manual. Please protect yourself and others by following them. We encourage our customers
to write or call regarding this equipment prior to use or for any additional information
relative to use or repairs..
© MINE SAFETY APPLIANCES COMPANY 2012 - All Rights Reserved
This manual is available on the Internet at: www.msasafety.com
Manufactured by
MSA NORTH AMERICA
1000 Cranberry Woods Drive, Cranberry Township, PA 16066

MSA AUERMSA
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Contents
1 Safety Regulations .................................................................................................................... 9
1.1 Correct Use ....................................................................................................................... 9
1.2 Product Warranty............................................................................................................. 10
1.3 Sensors Which Can Be Connected to the Unit................................................................ 11
1.4 Software Status............................................................................................................... 12
2 System Concept ....................................................................................................................... 13
2.1 Features of the System ................................................................................................... 13
2.2 Construction of the Unit................................................................................................... 15
2.3 Safety Concept ............................................................................................................... 17
3 Operation of the System ......................................................................................................... 18
3.1 Operation......................................................................................................................... 18
3.2 Operation and Display unit MDO..................................................................................... 18
3.3 Operation Menu .............................................................................................................. 23
3.4 PC Operation................................................................................................................... 70
4 Special conditions to comply with the requirements of IEC 61508 ................................... 71
4.1 Conditions for configuration, installation, operation and maintenance............................ 71
4.2 Listing of the permitted Hardware Modules and Software Versions................................ 76
4.3 TUEV-Certificate.............................................................................................................. 79
5 Modules tested according to DMT 03 ATEX G 003 X ........................................................... 80
6 Maintenance and Service ....................................................................................................... 81
6.1 Maintenance and Adjustment ......................................................................................... 81
6.2 Sensor Simulation Modules............................................................................................. 86
6.3 Replacement of Sensors................................................................................................. 88
6.4 Replacement of Modules................................................................................................. 89
6.5 Changing the Password .................................................................................................. 91
6.6 Plug-In Modules– Status LED ......................................................................................... 92
6.7 Diagnostic Functions....................................................................................................... 93
6.8 System Failure Messages............................................................................................... 97
6.9 ID Rack Assignment in decimal and hexadecimal figures............................................... 99
6.10 Display of Digital Messages .......................................................................................... 100
6.11 LED and Sounder Test.................................................................................................. 100
6.12 Instructions for system configuration............................................................................. 101
7 System Expansions .............................................................................................................. 105
7.1 Connection of Additional Sensors ................................................................................. 105
7.2 Connection of Additional Relay Driver Outputs............................................................. 106
7.3 Connection of Additional Analogue Outputs.................................................................. 107

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8 Ordering Information .............................................................................................................109
8.1 Modules and Accessories.............................................................................................. 109
9 Description of the System ....................................................................................................113
9.1 Structure of the System (module descriptions) ............................................................. 113
9.2 Expansion Stages ......................................................................................................... 114
9.3 System Design Variants ............................................................................................... 115
9.4 Bus Protocol ................................................................................................................. 115
9.5 Descriptions of the Modules ......................................................................................... 115
9.6 System Power Supply ................................................................................................... 126
10 Installation .............................................................................................................................. 129
10.1 General Information....................................................................................................... 129
10.2 Installation, Step by Step............................................................................................... 132
10.3 Module Configuration..................................................................................................... 136
10.4 System Configuration (Hardware) ................................................................................. 159
10.5 Systems Consisting of Several Racks........................................................................... 164
10.6 Connection of the Sensors ............................................................................................ 181
10.7 Connection of the Relay Outputs................................................................................... 186
10.8 Connection of the Switching Outputs............................................................................. 195
10.9 Connection of the Analog Outputs................................................................................. 199
10.10 System Ports (MST Module).......................................................................................... 201
10.11 Connection for the System Power Supply..................................................................... 205
10.12 Labelling Concept.......................................................................................................... 208
11 Startup ................................................................................................................................... 212
11.1 Turn On the Supply Voltage .......................................................................................... 212
11.2 System Configuration .................................................................................................... 213
11.3 Configure the Relay Driver Outputs (Switching Outputs) .............................................. 220
11.4 First Calibration.............................................................................................................. 223
11.5 Completing Startup........................................................................................................ 224
12 Connection of Peripherals ...................................................................................................225
12.1 Connection of a PC/Laptop............................................................................................ 225
12.2 Protocol Printer.............................................................................................................. 227
12.3 Bus Connection ............................................................................................................. 228
13 Redundant Systems .............................................................................................................233
13.1 Application/Function Safety........................................................................................... 233
13.2 Function of Redundant Systems.................................................................................... 234
13.3 Design of the Redundant System.................................................................................. 236
13.4 Startup........................................................................................................................... 241

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14 Technical Data ...................................................................................................................... 243
14.1 System Data.................................................................................................................. 243
14.2 Module Data.................................................................................................................. 244
15 SUPREMA Sensor Data Sheets ........................................................................................... 260
15.1 SUPREMA Sensor Data Sheet Contact........................................................................ 260
15.2 SUPREMA Sensor Data Sheet Fire Detector Apollo
Series 65 (not explosion-proof) Internal Power Supply
(without safety barrier).................................................................................................... 262
15.3 SUPREMA Sensor Data Sheet Fire Detector Apollo
Series 65 (not explosion-proof) External Power Supply
(without safety barrier).................................................................................................... 264
15.4 SUPREMA Sensor Data Sheet for Push-Button Detector
(not explosion-proof) Internal Power Supply
(without safety barrier).................................................................................................... 266
15.5 SUPREMA Sensor Data Sheet for Push-Button Detector
(not explosion-proof) External Power Supply
(without safety barrier)................................................................................................... 268
15.6 SUPREMA Sensor Data Sheet Explosion-proof
Push-Button Detector with Barrier Z 787....................................................................... 270
15.7 SUPREMA Sensor Data Sheet Ex-Fire Detector
Apollo Series 60 with Barrier Z 787............................................................................... 273
15.8 SUPREMA Sensor Data Sheet Explosions-Proof Fire Detector
CERBERUS DO1101EX/DT1101EX with Barrier Z 787 ............................................... 276
15.9 SUPREMA Sensor Data Sheet Explosion-Proof Push-Button
Detector with Barriers MTL 728 and MTL 710............................................................... 279
15.10 SUPREMA Sensor Data Sheet Explosion-Proof Fire Detector
Apollo Series 60 with Barriers MTL 728 and MTL 710pressure-resistant.................... 282
15.11 SUPREMA Sensor Data Sheet Explosion-Proof Fire Detector
CERBERUS DO1101EX/DT1101EX with Barriers MTL 728 and MTL 710 .................. 285
15.12 SUPREMA Sensor Data Sheet Contact........................................................................ 288
15.13 SUPREMA Sensor Data Sheet Series 47K-HT (3-wire)................................................ 290
15.14 SUPREMA Sensor Data Sheet Series 47K-HT (5-wire)................................................ 293
15.15 SUPREMA Sensor Data Sheet 4-20 mA [2-wire].......................................................... 296
15.16 SUPREMA Sensor Data Sheet 4-20 mA [3-wire].......................................................... 298
15.17 SUPREMA Sensor Data Sheet 4-20 mA with ext. power supply .................................. 300
16 Dimensions ........................................................................................................................... 302
16.1 Rack .............................................................................................................................. 302
Rail-mounted Modules 303

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User Instruction Manual
SUPREMATouch
Fire and Gas Warning Unit

Mine Safety Appliances Company
1000 Cranberry Woods Drive
Cranberry Township, PA 16066
USA
© MSA AUER GmbH. All rights reserved

MSA AUER
MSA
Safety Regulations
SUPREMATouch 9
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1 Safety Regulations
1.1 Correct Use
The SUPREMATouch is a stationary gas warning system with multiple measurement sites, which
operates continuously to monitor work sites for the presence of combustible, explosive, and toxic
mixtures of gas and/or vapour with air and to monitor the ambient air for oxygen content. The sys-
tem supplies power to the sensors, displays the measured concentrations, and monitors the limit
values, but it also actuates alarm devices. The various functions of the gas warning system [the
acquisition of the measurement values, the evaluation of the signals, the actuation of the alarm
devices etc.] are performed by the various modules of the SUPREMATouch.
The SUPREMATouch can process the standardised current and voltage outputs of various types
of sensors. This means that the system can display and evaluate not only gas measurements but
other measurement variables as well [e.g., temperature and pressure].
Typical areas where the SUPREMATouch can be used include:
-The chemical and petrochemical industry
-The paint and solvent-processing industry
-The gas-processing industry
-The steel-processing industry
-Municipal areas
ATTENTION: The SUPREMATouch is intended for Indoor use only.
Monitoring Functions
Monitoring functions are called for in the following areas:
-Production
-Warehousing
-Distribution
-Shipping
-Processing of gases and vapours
Explosion Monitoring for Protecting Industrial Plants and Workers
Continuousmonitoringoftheatmosphereto detectformationofexplosivegas/vapour-airmixtures
and to give early warning, long before the lower explosion limit is reached [LEL].
Toxicity Monitoring for Protecting Workers
Continuous monitoring of the atmosphere to detect formation of toxic gas concentrations. Early
warning prior to or on reaching the limit values.
Oxygen Monitoring for Protecting Workers
Continuous monitoring of the atmosphere to detect oxygen enrichment or deficiency. Early warn-
ing prior to or on reaching the limit values.