Napoleon GI 3600-N User manual

1
W415-0061/B/01.11.05
INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
Wolf Steel Ltd., 24 Na oleon Rd., Barrie, ON L4M 4Y8 Canada • [phone] • fax[phone]
www.na oleonfire laces.com • ask@na oleon.on.ca
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.22, AND ANSI Z21.50 RESPECTIVELY FOR VENTED GAS FIREPLACES.
NATURAL GAS MODEL GI 3600 - N
PROPANE GAS MODEL GI 3600 - P
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS
GAS - INSERTS
INSTALLATION AND OPERATION INSTRUCTIONS FOR
GAS-FIRED VENTED FIREPLACE
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
• Immediately call your gas supplier from
a neighbor's phone. ollow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.

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W415-0061/B/01.11.05
PG 2-5 INTRODUCTION
Warranty
General Instructions
General Information
Care of Glass, & Plated Parts
5 INSTALLATION
6-7 FINISHING
Brick panels
Log Placement/Charcoal Embers
Louvre Installation
Logo Placement
7 OPERATION / MAINTENANCE
Spill Switch
Venting Action Check
8 OPERATION / MAINTENANCE CONT ' D
Operating Instructions
Maintenance
9 BLOWER SYSTEM
Blower Replacement Instructions
9 ADJUSTMENTS
Pilot Burner Adjustment
Venturi Adjustments
0- REPLACEMENTS
Ordering Replacement Parts
Replacement Parts
Accessories / Options
2- 3 TROUBLE SHOOTING GUIDE
4 SERVICE HISTORY
TABLE of CONTENTS
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
WARNING
•Do not burn wood or other materials in this fireplace.
• Adults and especially children should be alerted to the hazards of high surface temperatures and should
stayawaytoavoid burns orclothingignition.Supervise young children when theyare in the same roomas
thefireplace.
• Dueto hightemperatures, thefireplace should be located out of traffic and away from furnitureand draper-
ies.
• Clothingor other flammable material shouldnot be placed on ornear the fireplace.
• Anysafety screen or guard removed for servicingmust bereplaced prior to operating the fireplace.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the
fireplace and venting system are kept clean. The fireplace and its venting system should be inspected
beforeuse andat least annually by a qualified serviceperson. Morefrequent cleaningmay be required due
toexcessive lint from carpeting, bedding material, etc. Thefireplace area must be keptclear and free from
combustiblematerials, gasolineand other flammable vapours and liquids.
• Underno circumstances shouldthis fireplace be modified.
• Thisfireplace must notbe connectedto a chimney flue pipeserving aseparate solid fuelburning appliance.
• Donot usethis fireplace if any part hasbeen underwater. Immediatelycall a qualified service technician to
inspect the fireplace and to replace any part of the control system and any gas control which has been
underwater.
• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass
shouldbe done bya licensed or qualified serviceperson.
• Do not strike or slam shut the fireplace glass door.

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W415-0061/B/01.11.05
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized
ISO 9001 : 2000 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who
take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The
complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the cus-
tomer, receives the quality product that you expect from NAPOLEON.
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your newThe following materials and workmanship in your new
The following materials and workmanship in your newThe following materials and workmanship in your new
The following materials and workmanship in your new NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON gas fireplace are war-gas fireplace are war-
gas fireplace are war-gas fireplace are war-
gas fireplace are war-
ranted against defects for as long as you own the fireplace. This covers: combustion chamber,ranted against defects for as long as you own the fireplace. This covers: combustion chamber,
ranted against defects for as long as you own the fireplace. This covers: combustion chamber,ranted against defects for as long as you own the fireplace. This covers: combustion chamber,
ranted against defects for as long as you own the fireplace. This covers: combustion chamber,
heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal break-heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal break-
heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal break-heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal break-
heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal break-
age only), gold plated parts against tarnishing, porcelainized enamelled components and alumi-age only), gold plated parts against tarnishing, porcelainized enamelled components and alumi-
age only), gold plated parts against tarnishing, porcelainized enamelled components and alumi-age only), gold plated parts against tarnishing, porcelainized enamelled components and alumi-
age only), gold plated parts against tarnishing, porcelainized enamelled components and alumi-
num extrusion trims.num extrusion trims.
num extrusion trims.num extrusion trims.
num extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly arethermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
covered andcovered and
covered andcovered and
covered and NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON will provide replacement parts free of charge during the first year ofwill provide replacement parts free of charge during the first year of
will provide replacement parts free of charge during the first year ofwill provide replacement parts free of charge during the first year of
will provide replacement parts free of charge during the first year of
the limited warranty.the limited warranty.
the limited warranty.the limited warranty.
the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair
Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair
Labour related to warranty repair is covered free of charge during the first year. Repair
work, however, requires the prior approval of an authorized company official. Labour costs towork, however, requires the prior approval of an authorized company official. Labour costs to
work, however, requires the prior approval of an authorized company official. Labour costs towork, however, requires the prior approval of an authorized company official. Labour costs to
work, however, requires the prior approval of an authorized company official. Labour costs to
the account ofthe account of
the account ofthe account of
the account of NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON are based on a predetermined rate schedule and any repair workare based on a predetermined rate schedule and any repair work
are based on a predetermined rate schedule and any repair workare based on a predetermined rate schedule and any repair work
are based on a predetermined rate schedule and any repair work
must be done through an authorizedmust be done through an authorized
must be done through an authorizedmust be done through an authorized
must be done through an authorized NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON dealer.dealer.
dealer.dealer.
dealer.
CONDITIONS AND LIMITATIONS
NAPOLEONwarrants its productsagainst manufacturing defects to theoriginal purchaser only -- i.e.,the individual orlegal entity(registered customer) whose name appearson the
warrantyregistration cardfiledwith NAPOLEON--provided thatthe purchase wasmade throughanauthorized NAPOLEONdealer andis subject tothe followingconditionsand limitations:
Thisfactory warranty is nontransferable andmay notbe extended whatsoever by anyof ourrepresentatives.
Thegas fireplacemust beinstalled bya licenced,authorized servicetechnician orcontractor. Installationmust bedone inaccordance withthe installationinstructions includedwith the
productand alllocal and nationalbuilding andfire codes.
Thislimited warranty doesnot coverdamages caused by misuse, lackof maintenance,accident, alterations, abuse or neglectand partsinstalled from othermanufacturers willnullify
this warranty.
Thislimited warrantyfurther doesnot cover anyscratches, dents,corrosion ordiscolouring causedbyexcessive heat,abrasive andchemical cleanersnor chippingon porcelain enamel
parts,mechanical breakage of PHAZER™logs and embers, nor anyventing componentsused in theinstallation ofthe fireplace.
NAPOLEONwarrants its stainlesssteel burnersagainst defects inworkmanship andmaterial for life,subject tothe followingconditions: During thefirst 10yearsNAPOLEONwill replace
or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.
Inthe firstyear only, this warrantyextends tothe repairor replacementof warranted parts whichare defectivein material orworkmanship providedthat theproduct has beenoperated
inaccordance with the operation instructionsand undernormal conditions.
Afterthe firstyear,withrespect tothis President's LimitedLifetime Warranty,NAPOLEONmay,at itsdiscretion, fullydischarge all obligations with respectto thiswarranty byrefunding
tothe original warrantedpurchaser thewholesale price ofany warrantedbut defective part(s).
Afterthe firstyear, NAPOLEONwill notbe responsiblefor installation,labour orany othercosts orexpenses relatedto thereinstallation ofa warrantedpart, andsuch expensesare not
coveredby this warranty.
Notwithstandingany provisionscontainedin thisPresident's LimitedLifetime Warranty, NAPOLEON’Sresponsibilityunder thiswarranty isdefined asabove andit shall notin anyevent
extendto anyincidental, consequentialor indirectdamages.
Thiswarranty definesthe obligations andliability ofNAPOLEON withrespectto the NAPOLEON gasfireplace andanyother warrantiesexpressed orimplied with respectto thisproduct,
itscomponents or accessoriesare excluded.
NAPOLEONneither assumes, norauthorizes any thirdparty to assume, on itsbehalf, any otherliabilities with respect to thesale of thisproduct. NAPOLEONwill not beresponsible
for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting
configurations,insufficient makeup air,or negative airpressures which mayor may not be causedby mechanical systemssuch as exhaustfans, furnaces, clothes dryers, etc.
Anydamages to fireplace, combustion chamber,heat exchanger,brass trim or other component dueto water,weather damage,long periods of dampness, condensation,damaging
chemicals or cleaners will not be the responsibility of NAPOLEON.
Thebill ofsale orcopy willbe requiredtogether witha serialnumber anda modelnumber whenmaking anywarranty claimsfrom yourauthorized dealer.The warranty registration card
mustbe returned withinfourteen daysto registerthe warranty.
NAPOLEONreserves the rightto have its representative inspectany product orpart thereofprior to honouringany warranty claim.
ALL SPECIFICATIONS AND DESIGNSARE SUBJECTTO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® ISA REGISTERED
TRADEMARKOFWOLF STEELLTD. PATENTS U.S.5.303.693.801- CAN.2.073.411,2.082.915. ©WOLFSTEELLTD.

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W415-0061/B/01.11.05
THIS GAS FIREPLACE SHOULD BE INSTALLED AND
SERVICED BYA QUALIFIED INSTALLER to conform with
local codes. Installation practices vary from region to re-
gion and it is important to know the specifics that apply to
your area,
for example: in Massachusetts State:
• The fireplace damper must be removed or welded in the open
position prior to installation of a fireplace insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• The appliance is not approved for installation in a bedroom or
bathroom unless the unit is a direct vent sealed combustion
product.
• WARNING: This product must be installed by a licensed
plumber or gas fitter when installed within the commonwealth
of Massachusetts.
In absence of local codes, install to the current National
Fuel Gas Code,ANSI Z223.1, or the current CAN/CGA
B149, Installation Codes.
Purge all gas lines with the glass door of the
fireplace removed. Assure that a continuous gas
flow is at the burner before installing the door.
Under extreme vent configurations, allow several
minutes (5-15 for the flame to stabilize after igni-
tion.
Altitudes greater than 4000ft. require a minimum
vent run of 12ft.
The fireplace and its individual shutoff valve must be dis-
connected from the gas supply piping system during any
pressure testing of that system at test pressures in excess
of 1/2 psig (3.5 kPa). The fireplace must be isolated from
the gas supply piping system by closing its individual
manual shutoff valve during any pressure testing of the
gas supply piping system at test pressures equal to or
less than 1/2 psig (3.5 kPa).
A 1/8 inch NPT plug, accessible for test gauge connection,
must be installed immediately upstream of the gas supply
connection to the stove.
This fireplace must be connected to any accepted lined
chimney system listed to ULC-S635M (in Canada) or UL-
1777 (in USA). The venting connection must be in compli-
ance with the vent manufacturers installation instructions.
The draft hood must be installed so it is in the same atmo-
spheric pressure zone as the combustion air inlet to the
fireplace.
Provide adequate ventilation and combustion air. Pro-
vide adequate accessibility clearance for servicing and
operating the fireplace. Never obstruct the front open-
ing of the fireplace.
This insert must be recessed into a vented noncombus-
tible woodburning fireplace (prefabricated or masonry) only.
The minimum fireplace size in which the heater is to be
installed is:
HEIGHT17½inches WIDTH25½inches DEPTH16½inches
The minimum distance, from the bottom of a combustible
mantle projecting 6" maximum from the wall to the top of
the unit, is 8".
The fireplace, when installed, must be electrically con-
nected and grounded in accordance with local codes. In
the absence of local codes, use the current CSA C22.1
CANADIAN ELECTRICAL CODE in Canada or the ANSI/
NFPA 70 NATIONAL ELECTRICAL CODE in the United
States. The blower power cord must be connected into a
properly grounded receptacle. The grounding prong must
not be removed from the cord plug.
FORYOUR SATISFACTION, THIS FIREPLACE HAS BEEN
TEST-FIRED TO ASSURE ITS OPERATION AND QUAL-
ITY! Maximum input is 24,000 BTU/hr for natural gas and
22,000 BTU/hr for propane. When the fireplace is installed
at elevations above 4,500ft, and in the absense of specific
recommendations from the local authority having jurisdic-
tion, the certified high altitude input rating shall be reduced
at the rate of 4% for each additional 1,000ft. Maximum out-
put for natural gas is 15,900 BTU/hr and 16,000 BTU/hr for
propane.
Minimum inlet gas supply pressure is 4.5 inches water
column for natural gas and 11 inches water column for
propane. This fireplace is certified for bedroom and
bedsitting room installation. Maximum inlet gas pressure
is 7 inches water column for natural gas and 13 inches
water column for propane. Manifold pressure under flow
conditions is 3.5 inches water column for natural gas and
10 inches water column for propane.
No external electricity (110 volts or 2 volts) is required
for the gas system operation.
Expansion / contraction noises during heating up and cool-
ing down cycles are normal and to be expected. Change in
flame appearance from "HI" to "LO" is more evident in natu-
ral gas than in propane.
Do not use abrasive cleaners to clean plated parts. Buff
lightly with a clean dry cloth. The glass is 3/16" ceramic
glass available from your Napoleon / Wolf Steel Ltd. dealer.
Do not substitute materials. Clean the glass after the first
10 hours of operation with a recommended gas fireplace
glass cleaner. Thereafter clean as required.
Do not clean glass when hot! If the glass is not kept clean
permanent discolouration and / or blemishes may result.
GENERAL INSTRUCTIONS
GENERAL INFORMATION
CARE OF GLASS AND PLATED

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W415-0061/B/01.11.05
Remove the securing screw from the front of the dilution
plate. Push the dilution draft hood out of the securing clips
and attach the liner using 3 screws equally spaced. Pack
insulation around the liner at the damper area to prevent
air flow from entering the chimney. Move the insert into the
centre of the woodburning fireplace making sure that the
dilution draft hood inserts back into its securing clips. Level
using the four leveling screws located front and back on
either side of the fireplace base. Leveling the insert will
eliminate rocking or excessive noise when the fan is in
operation. Replace the securing screw to the front of the
dilution plate.
FIGURE2
FIGURE3
Install rigid black pipe, a flex connector, if local codes per-
mit, or 1/2" type L, copper tubing with a 3/8" to 1/2" adapter
and a shut off valve to the fireplace. Seal and tighten se-
curely. The adapter will be required between the gas valve
and the copper tubing or flex connector. Do not kink flex-
ible connector! Check for gas leaks by brushing on a
soap and water solution. Do not use open flame!
INSTALLATION
FIGURE1
Line the chimney with a 3" or 4" diameter approved liner.
With a 4" liner, an increaser must be connected between
the dilution draft hood and the liner. Chimney installation
must conform to both national and local code requirements.
The liner must be continuous from the fireplace to the
chimney cap.
Clean out ashes from the inside of the wood-burning fire-
place. Make sure that the chimney and wood-burning fire-
place are in a clean and sound condition and constructed
of non-combustible materials. If necessary have any repair
work done by a qualified person before installing the in-
sert. Remove the existing fireplace damper or lock into an
open position.
Using screws, attach the fireplace warning tag (W385-0199)
to the inside of the firebox of the fireplace into which the
insert is being installed.
The sheet-metal parts of the fireplace, in which the gas
fireplace insert is to be installed, must not be cut.
If the wood-burning factory-built fireplace has no gas
access hole(s) provided, an access hole of 1½ inch or
less may be drilled through the lower sides or bottom
of the fireplace in a proper workman like manner. This
access hole must be plugged with non-combustible in-
sulation after the gas supply line has been installed.
Ensure that existing chimney cleanouts fit properly.
The refractory, glass doors, screen rails, screen mesh
and log grates may be removed from the fireplace be-
fore installing the gas fireplace insert.
Smoke shelves, shields and baffles may be removed if
attached by mechanical fasteners.
The ventilation openings in the fireplace may be ob-
structed by the backer plates, aluminium trim etc. but
these parts are not to be applied so as to have an air-
tight seal.
WARNING: THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITH A GAS
FIREPLACE INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID
FUELS UNLESS ALL ORIGINAL PARTS HAVE BEEN REPLACED AND THE FIREPLACE
IS RE-APPROVED BY THE AUTHORITY HAVING JURISDICTION.
ATTENTION: CE FOYER A ETE CONVERTI AFIN D'ETRE UTILISE SEULEMENT COMME
FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU
TOUT AUTRE COMBUSTIBLE SOLIDE, SANS QUE TOUTES LES PIECES
ORIGINALES AIENT ETE REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE
NOUVEAU PAR LES AUTORITES AYANT JURIDICTION. W385-0199

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FIGURE5
An on/off switch has been included and can be located at
the right side trim. For ease of accessibility, this switch
may be replaced with a wall switch or substituted with a
millivolt thermostat that may be installed in a convenient
location on any wall. Route a 2 strand solid core millivolt
wire through the electrical hole located at the bottom right
side of the unit. The recommended maximum lead length
depends on wire size:
WIRESIZE MAX.LENGTH
14gauge 100 feet
16gauge 60 feet
18gauge 40 feet
Attach the two leads to terminals 1 and 3 located on the
gas valve. FIGURE4
Do not connect the gas valve to electricity (110 volts or
2 volts).
1
2
3
The insert can be equipped with a flashing kit to close off
most fireplace openings. Mount the flashing inside the unit's
outer shell using 4 securing screws. The flashing and trim
are available in many finishes to accent any room decor.
Objects placed in front of the fireplace should be kept a
minimum of 48" away from the front face.

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FIGURE6
To give your insert that authentic masonry fireplace look,
optional fibre firebrick panels are available at your Napo-
leon / Wolf Steel Ltd. dealer. Complete installation and main-
tenance instructions are included with the kit.
PHAZERTM logs and charcoal embers, exclusive to Napo-
leon Fireplaces, provide a unique and realistic glowing ef-
fect that is different in every installation. Take the time to
carefully position the charcoal embers for a maximum glow-
ing effect.
1. Place the front log onto the main burner, pushing it
as close as possible to the burner ports without
blocking/covering them. The left and right spacing between
the log ends and the burner ports should be equal.
YOUMAYFIND IT EASIER TOPLACE SOME CHARCOAL
EMBERSBENEATHTHEFRONT LOG NOW.
2. Place the back log onto the step located at the
back of the combustion chamber. The notch situated at the
lower right of the back log should be centered evenly above
the pilot assembly.
3. While supporting the back log, to prevent it from
falling forward, set the three smaller logs into the pockets
and grooves of the front and back logs, respectively.
Log colours may vary. During the initial use of the fireplace,
the colours will become more uniform as colour pigments
burn in during the heat activated curing process.
POSITIONING THE LOGS IMPROP-
ERLY WILL CAUSE FLAME IMPINGE-
MENT AND CARBONING.
Randomly place the embers beneath the front log, cover-
ing all of the burner area beneath the hollowed out section
of the log. Place the remaining embers along the front.
Keep ember dust away from burner ports to avoid plug-
ging them.
Fine dust found in bottom of bag not to be used.
PHAZERTM logs and charcoal embers glow when exposed
to direct flame. Use only certified PHAZERTM logs and char-
coal embers available from your Napoleon / Wolf Steel Ltd.
dealer.
FINISHING
FIBRE FIREBRICK PANELS
LOG PLACEMENT
CHARCOAL EMBERS
FIGURE7
UPPERLOUVRES
Insert the back edge of
the upper louvre into the
upper louvre clips.
FLUSH LOUVRE KIT, GI- L
FIGURE8
UPPER
LOUVRE
LOUVRE
CLIP
SIDE VIEW
LOWERLOUVRES
Secure the lower louvre
assembly to the insert,
using the 4 screws sup-
plied.

8
W415-0061/B/01.11.05
When lit for the first time, the fireplace will emit a slight
odour for a few hours. This is a normal temporary condi-
tion caused by the curing of the logs and the "burn-in" of
internal paints and lubricants used in the manufacturing
process and will not occur again. Simply open a window
to sufficiently ventilate the room.
After extended periods of non-operation such as follow-
ing a vacation or a warm weather season, the fireplace
may emit a slight odour for a few hours. This is caused
by dust particles in the heat exchanger burning off. Open
a window to sufficiently ventilate the room.
FIGURE10
This is a thermally activated switch, attached to the back of
the unit and extending up into the dilution draft hood, which
senses the change in temperature and shuts down the
gas valve in the event of a severe downdraft of air or a
blocked or disconnected vent.
It acts as a safety shut-off to prevent a build up of carbon
monoxide or an explosion of unburnt gases during start
up. If the flue is blocked or has no "draw", the spill switch
will automatically shut off the supply of gas within about 5-
10 minutes.
TAMPERING WITH THE SWITCH CAN RESULT IN CAR-
BON MONOXIDE (CO) POISONING AND POSSIBLE
DEATH.
A CHECK FOR CORRECT VENTING ACTION MUST BE
MADE BEFORE THE INSTALLED INSERT IS LEFT WITH
THE CUSTOMER.
Test after installing the unit into a vented non-combustible
fireplace in the following manner:
1. Close all doors and windows in the room; start exhaust
fans in the home; turn fireplace blower off.
2. Set controls to "high" and light the unit.
3. Wait 5 minutes. Light a match and hold it to the spill tube
opening.
4. Venting action is satisfactory if smoke is drawn into the
spill tube. Venting action is unsatisfactory if the flame and
smoke are not drawn into the tube.
5. If venting action is unsatisfactory, turn the unit off, wait 10
minutes and try again. If the smoke or flame is still not
drawn into the spill tube, turn the unit off and check for vent
blockage or restriction. If necessary, consult with a quali-
fied air quality specialist.
OPERATION / MAINTENANCE
SPILL SWITCH VENTING ACTION CHECK
Remove the backing of the logo supplied and place on the
glass viewing area, as indicated.
LOGO
11/8"
13/8"
LOGO PLACEMENT
FIGURE9

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W415-0061/B/01.11.05
TURN OFF THE GAS AND ELECTRICAL POWER
BEFORE SERVICING THE FIREPLACE.
CAUTION: Label all wires prior to disconnection when ser-
vicing controls. Wiring errors can cause improper and dan-
gerous operation. Verify proper operation after servicing.
This insert and its venting system should be inspected
before use and at least annually by a qualified service per-
son. The fireplace area must be kept clear and free of com-
bustible materials, gasoline or other flammable vapours
and liquids. The flow of combustion and ventilation air must
not be obstructed.
1. In order to properly clean the burner and pilot assembly,
remove the logs to expose both assemblies.
2. Keep the control compartment, logs, burner, air shutter
opening and the area surrounding the logs clean by vacu-
uming or brushing, at least once a year.
3. Check to see that all burner ports are burning. Clean out
any of the ports which may not be burning or are not burn-
ing properly.
4. Check to see that the pilot flame is large enough to
engulf the thermopile on one leg and reaches toward the
burner on the other leg.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely on
all openings when the gas knob for the burner is turned
on. A 5 to 10 second total light-up period is satisfactory. If
ignition takes longer, consult your Napoleon dealer / dis-
tributor.
7. Check that the door gasketing is not broken or missing.
Replace if necessary.
MAINTENANCE
A This fireplace has a pilot which must be lit by hand
while following these instructions exactly.
B Before lighting, smell all around the fireplace area for
gas and next to the floor because some gas is heavier
than air and will settle on the floor.
C Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or
turn by hand, do not try to repair it. Call a qualified ser-
vice technician. Force or attempted repair may result in
a fire or explosion.
D Do not use this fireplace if any part has been under
water. Immediately call a qualified service technician
to inspect the unit and replace any part of the control
system and any gas control touched by water.
•Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone
in your building.
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire de-
partment.
1.Stop! Read all the safety information above. When light-
ing and re-lighting, the gas knob cannot be turned from
"pilot" to "off" unless the knob is depressed.
2.Turn off all electrical power to the stove.
3.Turn the gas knob clockwise to off.
4.Wait 5 minutes for any gas in the combustion chamber
to escape. Continue to the next step if you do NOT smell
any gas. If you smell gas, STOP! and follow the instruc-
tions in "What to do if You Smell Gas" listed above.
5.If the unit is equipped with a flame adjustment valve,
turn clockwise to off.
6.Locate the pilot situated in front of the rear log.
7.Turn the gas knob counter-clockwise to "pilot"
position.
8.Depress and hold the gas knob while lighting the pilot
with the push button ignitor. Keep the knob fully depressed
for one (1) minute, then release. If the pilot does not con-
tinue to burn, repeat steps 3 through 7.
9.With the pilot lit, turn the gas knob counter-clock-
wise to "on" position.
10.If your insert is equipped with a flame adjustment valve,
push and turn the knob to "high".
11.If your insert is equipped with a remote "on-off" switch,
the main burner may not come on when you turn the gas
valve to "on" or "high". The remote switch must be in the
"on" position as well to ignite the main burner.
12.Turn on all electrical power to the insert.
2.Push in gas control knob slightly and turn clock-
wiseto off. DO NOT FORCE.
1.Turn off all electrical power to the unit if service is to be
performed.
FOR YOUR SAFETY READ BEFORE LIGHTING:
WHAT TO DO IF YOU SMELL GAS:
LIGHTING INSTRUCTIONS
TO TURN OFF GAS

10
W415-0061/B/01.11.05
FIGURE12
FIGURE11
FIGURE12
FIGURE13
FIGURE14
The Napoleon gas fireplace insert comes standard with a
blower, a heat sensor, variable on/off speed control and a
power cord. Because the blower is thermally activated,
when turned on, it will automatically start approximately 15
minutes after lighting the fireplace and will run for approxi-
mately 30 minutes after the fireplace has been turned off.
Use of the fan increases the output of heat. Air, drawn in
through the lower louvre access door, is driven up the back
of the firebox, and exhausted as hot air between the upper
louvres.
• Turn off the gas and electric power to the unit.
• Remove the upper glass bracket. Loosen the lower glass
bracket and remove the glass.
• Remove the logs.
• Remove the burner assembly.
• Remove the eight screws holding the access door in
place on the control assembly (located at the back of the
burner support).
• Remove the four screws holding the blower duct and
slide it forward from beneath the burner support.
• Disconnect the electrical connectors at the blower.
• Remove the blower.
1. Remove the pilot adjustment cap.
2. Adjust the pilot screw to provide properly sized flame.
3. Replace the adjustment cap.
Natural gas models have air shutters set at 1/16 (.063")
inch open. Propane gas models have air shutters set at 3/
16 (.188) inch open. Closing the air shutter will cause a
more yellow flame, but can lead to carboning. Opening the
air shutter will cause a more blue flame, but can cause
flame lifting from the burner ports. The flame may not ap-
pear yellow immediately; allow 15 to 30 minutes for the
final flame colour to be established.
AIRSHUTTERADJUSTMENTMUST ONLYBEDONE BYA
QUALIFIEDGASINSTALLER!
PILOT SCREW
BLOWER SYSTEM
BLOWER REPLACEMENT INSTRUCTIONS
ADJUSTMENTS
PILOT BURNER ADJUSTMENT VENTURI ADJUSTMENT
Drywall dust will penetrate into blower bearings causing
irrepairable damage and must be prevented from coming
into contact with the blower or its compartment.
Any damage resulting from this condition is not covered
by the warranty policy.

11
W415-0061/B/01.11.05
# PART # DESCRIPTION
1 GL-610 LOG SET ASSEMBLY C/WCHARCOAL EMBERS
2 W135-0007 BACK LOG
3 W135-0052 FRONT LOG
4 W135-0015 RIGHT LOG
5 W135-0016 LEFT LOG
6 W135-0009 CENTER LOG
7* W550-0001 CHARCOAL EMBERS
8* W385-0245 NAPOLEONLOGO
9 W725-0036 NATURAL GAS VALVE - REMOTE RBT SHAW
9 W725-0037 PROPANE GAS VALVE - REMOTE RBT SHAW
10 W100-0058 PROPANE GAS PILOTASSEMBLY
10 W100-0057 NATURAL GAS PILOTASSEMBLY
11 W455-0025 #18 NATURAL GAS PILOT INJECTOR
11 W455-0084 #10 PROPANE GAS PILOT INJECTOR
12 W357-0001 PIEZO IGNITER - CHANNEL
13 W680-0004 THERMOPILE
14 W010-0364 BURNER ASSEMBLY
15 W455-0017 #42 DMS NATURAL GAS BURNER ORIFICE
15 W455-0003 #54 DMS PROPANE GAS BURNER ORIFICE
16 W010-0440 DOOR GLASS W/ TOP GASKET
17* W562-0012 GLASS GASKET (2 PC - SIDE)
18* W562-0011 GLASS GASKET (TOP)
19* W690-0002 THERMAL SENSING SWITCH
20 GZ-552 REPLACEMENTBLOWER
21 KB35 VARIABLE SPEED SWITCH C/W KNOB
22* W080-0062 UPPER GLASS BRACKET
23* W080-0079 LOWER GLASS BRACKET
24* W660-0009 BURNER ON/OFF SWITCH
25* W660-0006 SPILL SWITCH
When ordering replacement parts always give the follow-
ing information:
1. MODEL &SERIAL NUMBER OF FIREPLACE
2. INSTALLATION DATE OF FIREPLACE
3. PART NUMBER
4. DESCRIPTION OF PART
5. FINISH
Contact your dealer for questions concerning prices and
availability of replacement parts. Normally all parts can be
ordered through your Napoleon dealer or distributor.
REPLACEMENTS
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR
FURTHER INFORMATION, CONTACT YOUR NAPOLEON
DEALER.
FORFOR
FORFOR
FOR WARRANTYWARRANTY
WARRANTYWARRANTY
WARRANTY REPLREPL
REPLREPL
REPLAA
AA
ACEMENTCEMENT
CEMENTCEMENT
CEMENT PP
PP
PARAR
ARAR
ARTSTS
TSTS
TS, ,
, ,
, AA
AA
A PHOPHO
PHOPHO
PHOTT
TT
TOCOPYOCOPY
OCOPYOCOPY
OCOPY OFOF
OFOF
OF
THETHE
THETHE
THE
ORIGINALORIGINAL
ORIGINALORIGINAL
ORIGINAL INVOICEINVOICE
INVOICEINVOICE
INVOICE WILLWILL
WILLWILL
WILL BEBE
BEBE
BE REQUIREDREQUIRED
REQUIREDREQUIRED
REQUIRED TOTO
TOTO
TO HONOURHONOUR
HONOURHONOUR
HONOUR THETHE
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CLAIMCLAIM
CLAIMCLAIM
CLAIM..
..
.
# PART # DESCRIPTION
FOR OPENINGS SMALLER THAN 27" X 42":
26 GI-900B6 DELUXE 6" FLASHING KIT - POLISHED BRASS
26 GI-900AB6 DELUXE 6" FLASHING KIT - ANTIQUE BRASS
26 GI-900K6 DELUXE 6" FLASHING KIT - BLACK
26 GI-900SS6 DELUXE 6" FLASHING KIT - STAINLESS STEEL
26 GI-909S6 DELUXE 6" PORCELAIN FLASHING KIT - ALMOND
26 GI-909K6 DELUXE 6" PORCELAIN FLASHING KIT - BLACK
26 GI-909F6 DELUXE 6" PORCELAIN FLASHING KIT - GREEN
FOR OPENINGS SMALLER THAN 30" X 48":
26 GI-900B9 DELUXE 9" FLASHING KIT - POLISHED BRASS
26 GI-900AB9 DELUXE 9" FLASHING KIT - ANTIQUE BRASS
26 GI-900K9 DELUXE 9" FLASHING KIT - BLACK
26 GI-900SS9 DELUXE 9" FLASHING KIT - STAINLESS STEEL
26 GI-909S9 DELUXE 9" PORCELAIN FLASHING KIT - ALMOND
26 GI-909K9 DELUXE 9" PORCELAIN FLASHING KIT - BLACK
26 GI-909F9 DELUXE 9" PORCELAIN FLASHING KIT - GREEN
FOR OPENINGS SMALLER THAT 28" X 47":
27 GI-93K BASIC FLASHING KIT - BLACK
27 GI-93PB BASIC FLASHING KIT - POLISHED BRASS
28* GI-92PB 2" TRIM FOR GI-93K
FOR OPENINGS SMALLER THAN 26" X 42":
27 GI-63K BASIC FLASHING KIT - BLACK
27 GI-63PB BASIC FLASHING KIT - POLISHED BRASS
27 GI-63AB BASIC FLASHING KIT - ANTIQUE BRASS
28* GI-2PB 2" TRIM FOR GI-63K
PER-TRM GOLD ACRYLIC TRIM
29* W470-0002 ENAMEL TOUCH UP AND BRUSH (SPECIFY COLOUR)
30* W690-0001 MILLIVOLTTHERMOSTAT
31* W660-0011 HANDHELD REMOTE WITH DIGITAL READOUT / THERMOSTATIC
32* GD660 WALL SWITCH & 20FT WIRE
33 GI-777KT DECORATIVE BRICK PANELS
34 GI-787KT DECORATIVE BRICK PANEL FOR BAY DOOR
35 GIBS BAY SCREEN
36 GIBG BAY GLASS
37 GI360B-KT BAY DOOR ASSEMBLY
38 GI-LB36G BAY WINDOW LOUVRES - GOLD
38 GI-LB36PB BAY WINDOW LOUVRES - POLISHED BRASS
38 GI-LB36AB BAY WINDOW LOUVRES - ANTIQUE BRASS
38 GI-LB36K BAY WINDOW LOUVRES - BLACK
38 GI-LB36SS BAY WINDOW LOUVRES - STAINLESS STEEL
39 GI-1LG GOLD PLATED LOUVRES UPPER & LOWER
39 GI-1LK FLUSH LOUVRES & DOOR TRIM - BLACK
39 GI-1LPB FLUSH LOUVRES & DOOR TRIM - POLISHED BRASS
39 GI-1LAB FLUSH LOUVRES & DOOR TRIM - ANTIQUE BRASS
39 GI-1LSS FLUSH LOUVRES & DOOR TRIM - STAINLESS STEEL
40* W175-0172 NG TO LP CONVERSION KIT
40* W175-0191 LP TO NG CONVERSION KIT
REPLACEMENT PARTS ACCESSORIES

12
W415-0061/B/01.11.05

13
W415-0061/B/01.11.05
Pilot goes out when
the gas knob is re-
leased.
System is not correctly purged.
Out of propane gas.
- purge the gas line with the glass door removed.
- fill the tank.
- gently twist the pilot head to improve the flame pattern
around the thermopile.
Pilot flame is not large enough
Pilot flame is not engulfing the
thermopile.
- turn up the pilot flame.
- clean thermopile and valve connection.
- check that thermopile insulation is not frayed and ground-
ing out on the housing or the burner support.
- replace thermopile.
- replace valve.
Thermopile shorting.
Faulty thermopile. - replace.
Faulty valve. - replace.
Pilot will not light. - check that the wire is connected to the push button ignitor.
- check if the push button ignitor needs tightening.
- replace pilot assembly if the wire insulation is broken or
frayed.
- replace pilot assembly if the ceramic insulator is cracked
or broken.
- replace the push button ignitor.
- spark gap should be 1/16" to 1/8" from the electrode tip
and the pilot burner. Light the pilot with a match and adjust
the electrode tip to the required spark gap and proper loca-
tion.
- fill the tank.
No spark at pilot burner
Spark gap is incorrect
No gas at the pilot burner
Out of propane gas
- check that the manual valve is turned on.
- check the pilot orifice for blockage.
- replace the valve.
- call the gas distributor.
- turn on all gas appliances and see if pilot flame flutters,
diminishes or extinguishes, especially when main burners
ignite. Monitor supply pressure.
- check if supply piping size is to code. Correct all under-
sized piping.
Gas piping is undersized.
Pilot goes out while
standing; Main
burner is in 'OFF' po-
sition.
Pilot burning; no gas
to main burner; gas
knob is on; wall
switch is on.
- connect a jumper wire across the wall switch terminals; if
the main burner lights, replace the wall switch.
- disconnect the switch wires from the valve & connect a
jumper wire across terminals 1 and 3; if the main burner
lights, check the wires for defects and/or replace wires.
Wall switch is defective
Wall switch wiring is defective.
Main burner orifice is plugged. - remove stoppage in orifice.
- connect a jumper wire across terminals 1 and 3; if main
burner does not light, replace gas valve.
Remote gas valve operator is
defective.
- increase fresh air supply (open door, window, add make-up
air supply)
- remove blockage.
- check that chimney is installed to building codes (3ft above
highest roof line or 2ft higher than any portion of a building
within a horizontal radius of 10ft of the chimney.)
Main burner flame is
ablue, lazy, transpar-
ent flame.
Insufficient secondary air.
Downdraft or blockage in chim-
ney.
TROUBLE SHOOTING GUIDE
B EFORE ATTEMPTING TO TROUBLESHOOT , PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED .
SYMPTOM PROBLEM TEST SOLUTION

14
W415-0061/B/01.11.05
Main burner goes out;
pilot goes out. Refer to "Main burner goes out; pilot stays on"
Liner disconnected from insert.
- wait ten minutes. Shut off all exhaust fans in the house (ie:
kitchen and bathrooms), furnace, and clothes dryer. Open
windows and/or doors. Start fireplace and monitor its opera-
tion.
Close doors and windows and start appliances as before;
room is in negative pressure; increase fresh air supply.
- replace.
Chimney down-drafting
Chimney is blocked
Faulty spill switch.
- check for chimney blockage.
- re-attach liner.
- clean the glass with a recommended gas fireplace glass
cleaner. DO NOT CLEAN GLASS WHEN HOT.
If deposits are not cleaned off regularly, the glass may be-
come permanently marked.
White / grey film
forms. Sulphur from fuel is being depos-
ited on glass, logs or combus-
tion chamber surfaces.
Carbon is being de-
posited on glass, logs
or combustion cham-
ber surfaces.
- check that the logs are correctly positioned.
- open air shutter to increase the primary air.
- check the input rate: check the manifold pressure and
orifice size as specified by the rating plate values.
Flame is impinging on the logs
or combustion chamber.
Exhaust fumes
smelled in room,
headaches.
- check for chimney blockage.
- check that chimney is installed to building code.
- room is in negative pressure; increase fresh air supply.
Fireplace is spilling.
- reverse.
Remote wall switch
is in off position;
main burner comes
on when gas knob is
turned to "ON" posi-
tion.
Wall switch is mounted upside
down.
Remote wall switch is grounding. - replace.
Remote wall switch wire is
grounding. - check for ground (short); repair ground or replace wire.
Faultyvalve. - replace.
Main burner goes out;
pilot stays on. Pilot flame is not large enough
or not engulfing the thermopile.
Thermopile shorting.
- turn on pilot flame. Gently twist the pilot head to improve
the flame pattern aroung the thermopile.
- clean thermopile and thermopile connection to valve.
Carbon is being de-
posited on glass,
logs or combustion
chamber surfaces. Flame is impinging on the logs
or combustion chamber. - check that the logs are correctly positioned. - open air shutter to increase the primary air.
- check the input rate: check the manifold pressure and orifice
size as specified by the rating plate values.
- check that the door gasketing is not broken or missing and
that the seal is tight.
- check that both 4" and 7" vent liners are free of holes and well
sealed at all joints.
- check that minimum rise per foor has been adhered to for
any horizontal venting.
Air shutter has become blocked - ensure air shutter opening is free of lint or other obstruc-
tions.
SYMPTOM PROBLEM TEST SOLUTION

15
W415-0061/B/01.11.05
Wolf Steel Fireplace Service History
This fireplace must be serviced annually depending on usage.
Date Service Technician
Name Service Performed Special ConcernsDealer Name

16
W415-0061/B/01.11.05
NOTES