Napoleon Savoy User manual

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W415-0257/ 08.02.01
INSTINST
INSTINST
INSTALLAALLA
ALLAALLA
ALLATIONTION
TIONTION
TION AND OPERAAND OPERA
AND OPERAAND OPERA
AND OPERATION INSTRTION INSTR
TION INSTRTION INSTR
TION INSTRUCTIONS FORUCTIONS FOR
UCTIONS FORUCTIONS FOR
UCTIONS FOR
LISTED RADIANT SPLISTED RADIANT SP
LISTED RADIANT SPLISTED RADIANT SP
LISTED RADIANT SPAA
AA
ACE HEACE HEA
CE HEACE HEA
CE HEATINGTING
TINGTING
TING APPLIANCEAPPLIANCE
APPLIANCEAPPLIANCE
APPLIANCE
MODEL: SAVOY
INSTALLER:THESEINSTRUCTIONSMUSTBECONVEYEDTOANDREMAINWITHTHEHOMEOWNER.
THESE STOVES HAVE BEEN TESTED AND LISTED BY WARNOCK HERSEY LTD. TO STANDARDS: CAN / ULC-S627-00.
Fax:[phone] Email:[email protected]
Web:www.napoleon.on.ca
Wolf Steel Ltd., RR#1, 9 Napoleon Rd.,
Barrie, ON., Canada L4M 4Y8 [phone]
WARNING: If this stove is not properly installed, a house fire may result.
FORYOURSAFETY
Follow the installation directions. This stove can be very hot when burning. Combustible materials such as
firewood, wet clothing, etc. placed too close can catch fire. Children and pets must be kept from touching the
stove when it is hot. The chimney must be sound and free of cracks. Before installing this unit, contact the
local building or fire authority and follow their guidelines.
Operate only with door tightly closed. Burn wood directly on cast grate supplied. Do not elevate the fire. At
least 14 square inches (90 sq.cm.) of outside air must be admitted to the room. This stove is designed to burn
natural wood only. Higher efficiencies and lower emissions generally result when burning air dried seasoned
hardwoods, as compared to softwoods or too green or freshly cut hardwoods. Do not start a fire with chemicals
or fluids such as gasoline, engine oil, etc. Do not burn treated wood, coal, charcoal, coloured paper, cardboard,
solvents or garbage which tend to produce more pollution than wood. Do not let the stove become hot enough
for any part to glow red.
KEEP THE STOVE TOP TEMPERATURE BELOW 700°F (371°C). Attempts to achieve heat output rates that
exceed stove design specifications can result in metal distortion and damage.

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W415-0257/ 08.02.01
NAPOLEON wood fireplaces are manufactured under the strict Standard of the World Recognized
ISO9002 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who
take great pride in their work. The complete fireplace is thoroughly inspected by a qualified technician before
packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON WOOD FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your newThe following materials and workmanship in your new
The following materials and workmanship in your newThe following materials and workmanship in your new
The following materials and workmanship in your new NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON wood fireplace arewood fireplace are
wood fireplace arewood fireplace are
wood fireplace are
warranted against defects for as long as you own the fireplace. This covers: combustion cham-warranted against defects for as long as you own the fireplace. This covers: combustion cham-
warranted against defects for as long as you own the fireplace. This covers: combustion cham-warranted against defects for as long as you own the fireplace. This covers: combustion cham-
warranted against defects for as long as you own the fireplace. This covers: combustion cham-
ber, heat exchanger, ceramic glass (thermal breakage only), porcelainized enamelled compo-ber, heat exchanger, ceramic glass (thermal breakage only), porcelainized enamelled compo-
ber, heat exchanger, ceramic glass (thermal breakage only), porcelainized enamelled compo-ber, heat exchanger, ceramic glass (thermal breakage only), porcelainized enamelled compo-
ber, heat exchanger, ceramic glass (thermal breakage only), porcelainized enamelled compo-
nents, and cast iron castings.nents, and cast iron castings.
nents, and cast iron castings.nents, and cast iron castings.
nents, and cast iron castings.
Electrical (110V) components and wearable parts such as blowers, thermal switch, switches,Electrical (110V) components and wearable parts such as blowers, thermal switch, switches,
Electrical (110V) components and wearable parts such as blowers, thermal switch, switches,Electrical (110V) components and wearable parts such as blowers, thermal switch, switches,
Electrical (110V) components and wearable parts such as blowers, thermal switch, switches,
wiring, firebrick, grate, baffle, gasketing, and high temperature paint are covered andwiring, firebrick, grate, baffle, gasketing, and high temperature paint are covered and
wiring, firebrick, grate, baffle, gasketing, and high temperature paint are covered andwiring, firebrick, grate, baffle, gasketing, and high temperature paint are covered and
wiring, firebrick, grate, baffle, gasketing, and high temperature paint are covered and NAPO-NAPO-
NAPO-NAPO-
NAPO-
LEONLEON
LEONLEON
LEON will provide replacement parts free of charge during the first year of the limitedwill provide replacement parts free of charge during the first year of the limited
will provide replacement parts free of charge during the first year of the limitedwill provide replacement parts free of charge during the first year of the limited
will provide replacement parts free of charge during the first year of the limited
warranty.warranty.
warranty.warranty.
warranty.
Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair
Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair
Labour related to warranty repair is covered free of charge during the first year. Repair
work, however, requires the prior approval of an authorized company official. Labour costs towork, however, requires the prior approval of an authorized company official. Labour costs to
work, however, requires the prior approval of an authorized company official. Labour costs towork, however, requires the prior approval of an authorized company official. Labour costs to
work, however, requires the prior approval of an authorized company official. Labour costs to
the account ofthe account of
the account ofthe account of
the account of NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON are based on a predetermined rate schedule and any repair workare based on a predetermined rate schedule and any repair work
are based on a predetermined rate schedule and any repair workare based on a predetermined rate schedule and any repair work
are based on a predetermined rate schedule and any repair work
must be done through an authorizedmust be done through an authorized
must be done through an authorizedmust be done through an authorized
must be done through an authorized NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON dealer.dealer.
dealer.dealer.
dealer.
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the
warrantyregistration card filedwithNAPOLEON --provided that the purchase wasmade throughan authorized NAPOLEON dealer and is subjectto thefollowing conditions andlimitations:
Thisfactory warranty is non-transferable andmay not be extended whatsoeverby any of our representatives.
The wood fireplace must beinstalled by anauthorized service technicianor contractor. Installationmust be donein accordance with theinstallation instructions included withthe product
andall local and national building and firecodes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers willnullify
this warranty.
Thislimited warrantyfurther doesnot coverany scratches,dents, corrosionor discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel
parts,nor anyventing components used in the installation ofthe fireplace.
Inthe first year only, this warranty extendsto the repair or replacementof warranted parts which are defective in materialor workmanshipprovided that theproduct has been operated
inaccordance with the operation instructionsand undernormal conditions.
After thefirst year, with respectto thePresident's Limited LifetimeWarranty, NAPOLEON may, at its discretion,fully dischargeallobligations with respectto this warranty by refunding
tothe original warrantedpurchaser the wholesale price ofany warranted butdefective part(s).
Afterthe first year, NAPOLEONwill not be responsible for installation,labour or any other costs or expensesrelated tothe reinstallation ofa warrantedpart, and such expenses are not
coveredby this warranty.
Notwithstandingany provisionscontained in the President's LimitedLifetime Warranty, NAPOLEON’S responsibility under this warranty is defined asabove andit shallnot inany event
extendto anyincidental, consequentialor indirectdamages.
Thiswarranty defines theobligations and liabilityof NAPOLEON with respect tothe NAPOLEON wood fireplace andany otherwarranties expressed orimplied with respectto thisproduct,
itscomponents or accessoriesare excluded.
NAPOLEONneither assumes, nor authorizes any third party to assume,on itsbehalf, anyother liabilitieswith respectto the sale of this product. NAPOLEON will not be responsiblefor:
over-firing,downdrafts, spillagecaused byenvironmental conditionssuch asrooftops, buildings,nearby trees,hills, mountains, inadequate vents or ventilation, excessive venting configu-
rations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim orother component due to water, weather damage, long periods of dampness, condensation, damaging
chemicals or cleaners will not be the responsibility of NAPOLEON.
Thebill ofsale or copy will be required togetherwith aserial numberand amodel number when making any warranty claimsfrom yourauthorized dealer. The warranty registration card
mustbe returned within fourteen daysto register the warranty.
NAPOLEONreserves the right to have its representative inspect any product or part thereofprior to honouringany warranty claim.
ALLSPECIFICATIONS AND DESIGNSARE SUBJECT TO CHANGEWITHOUT PRIOR NOTICE DUE TOON-GOING PRODUCT IMPROVEMENTS. NAPOLEON®IS AREGISTERED
TRADEMARKOFWOLF STEEL LTD. PATENTS U.S. 5.303.693.801-CAN. 2.073.411,2.082.915.©WOLFSTEEL LTD.

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W415-0257/ 08.02.01
TABLE of CONTENTS
PG 2-4 INTRODUCTION
Warranty
General Information
Principals of Operation
Care of Glass
4-6 INSTALLATION
Stove Installation
Flue collar assembly
Chimney Connection
Adding Chimney Sections
Ash Fender Installation
Andiron Installation
Optional Fan Instructions
Adjusting Door Closing Pressure
PG 7-8 OPERATING INSTRUCTIONS
Achieving Proper Draft
Fire Extinguishers and Smoke Detectors
Fuel Loading and Burn Cycle
Flash Fire
Extended Fire
Ash Removal Procedures
9 WOOD PILE MAINTENANCE
9 STOVE MAINTENANCE
Creosote Formation and Removal
Runaway or Chimney Fire Smoking
Gasket Replacement
10-11 REPLACEMENTS
Ordering Replacement Parts
Replacement Parts
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
*FIGURES WILL VARY CONSIDERABLY WITH INDIVIDUAL CONDITIONS.
** WOLF STEEL LTD. ESTIMATED REALISTIC BTU/H WITH HARDWOOD LOGS AND REGULAR REFUELING.
WIDTH X DEPTH 21 1/16" X 15 1/2" (535 x 393 mm)
HEIGHT 27 1/2" (700 mm)
CHAMBER (W.D.H.) 17 x 9 1/2 x 14 3/8" (450 x 240 x 365 mm)
APP.AREA HEATED* 600 - 1200 ft 2(56 - 112 m2)
HEAT OUTPUT (HIGH BURN)** 40,000 BTU
WEIGHT 220 lb (100 kg)
SPECIFICATIONS
NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE MARGIN.
27 1/2"
700mm
21 1/16"
535mm
16"
406mm
15 1/2"
393mm

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W415-0257/ 08.02.01
INTRODUCTION
GENERAL INFORMATION
The Savoy is designated as a continuous wood burning
heating appliance having a combustion chamber enclosed
with cast brick walls where all fuel is meant to be burnt on
the grate supplied. It is a top vented appliance capable of
being installed near a wall. It has an adjustable air control
for controlling the burning rate as well as a large ash-pan.
NOTE: The following items supplied with the unit must
beremoved from thefirebox before attempting to oper-
ate the stove: flue collar, door handle tool, poker, oven
mitt, ash fender and installation hardware. The stove is
not to be connected as a rear vent.
PRINCIPAL OF OPERATION
The Savoy is designed to be operated with the door closed.
Without the optional blower, EP62, the heat produced is
mainly transmitted through the window and the body of the
unit. Combustion occurs on the grate with combustion air
introduced through the top of the combustion chamber.
Be sure to provide sufficient combustion air. There are many
other appliances in your home competing for air such as: a
kitchen range hood, forced air heating devices or a bath-
room exhaust fan.
Expansion / contraction noises during heating up and cool-
ing down cycles are normal and to be expected.
After extended periods of non-operation such as following
a vacation or a warm weather season, the fireplace may
emit a slight odour for a few hours. This is caused by dust
particles on the firebox burning off. Open a window to suffi-
ciently ventilate the room.
CARE OF GLASS
If the glass is not kept clean permanent discolouration
and / or blemishes may result. Normally a hot fire will clean
the glass. The most common reasons for dirty glass in-
clude: not using sufficient fuel to get the stove thoroughly
hot, using green or wet wood, closing the air control so far
that there is insufficient air for complete combustion. If it is
necessary to clean the glass, use a soft cloth with a
nonabrasive cleaner. DO NOT CLEAN GLASS WHEN HOT!
The glass is very strong but do not let burning fuel rest
against it and always close the door gently. If the glass
should ever crack while the fire is burning, do not open the
door until the fire is out and do not operate the stove again
until the glass has been replaced with a new 5mm thick
plate of ceramic glass, available from your Napoleon / Wolf
Steel Ltd. dealer. DO NOT SUBSTITUTE MATERIALS.
To remove the door glass, open the door; remove the
screws and brackets holding the glass in place. Remove
all broken glass. Wrap the edges of the new glass with a
U-shaped strip of fiberglass gasket, covering 1/4" on each
side. Place the glass with the fiberglass gasket in position
and replace the brackets and screws. When finished, you
should be able to move the glass slightly, horizontally and
vertically.
INSTALLATION
STOVE INSTALLATION
If the stove is to be installed
on a combustible floor, it
must be placed on an ap-
proved non-combustible
hearth pad, that extends 8"
(200mm) beyond the left
stoveside and back, and 18"
(455mm) to the right stove
side and the front.
Maintain these minimum clearances to combustibles
with a single wall chimney connector:
FLUE COLLAR ASSEMBLY
Before the chimney connector can be attached to the stove,
the flue collar must be assembled. Remove the top plate
by removing the two allen screws on either side of the stove.
Fit the ceramic rope into the groove on the top and secure
the flue collar with the three bolts and washers supplied.
Replace the top plate.
FIGURES2
FIGURE3 -CUTAWAYSIDEVIEW
FLUE COLLAR
CERAMIC
ROPEGASKET
TOPPLATE
A 20" (508mm)
B 12" (304mm)
C 14" (355mm)
D 28" (711mm)
E 16" (406mm)
F 22" (558mm)
18"
18"
8"
8"

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ADDING CHIMNEY SECTIONS
Add chimney sections, twist
locking (clockwise) securely, to
the required height. The chim-
ney must extend, at least, 3 feet
above its point of contact with
the roof and at least 2 feet higher
than any wall, roof or building
within 10 feet. FIGURE 6. If your
chimney system is enclosed
within the attic area, a rafter radiation shield is required.
ASH FENDER INSTALLATION
To avoid damage dur-
ing transport, the ash
fender has been
stored behind the main
door. Pivot the ash
fender onto tab "A" and
lower into place.
ANDIRON INSTALLATION
Pivot the andiron into place along the front edge of the
firebox as shown.
CHIMNEY CONNECTION
Vent the stove into a masonry chimney or an approved,
insulated solid-fuel stainless-steel chimney with as short
and straight a length of five-inch (127mm) diameter smoke
pipe as possible. Connection to a masonry chimney must
be by a metal or masonry thimble cemented in place. An
insulated stainless steel chimney must be supported at
the ceiling or roof and its installation must comply with its
manufacturer's instructions.
DO NOT USE ANY MAKESHIFT MATERIALS DUR-
ING INSTALLATION.
1. Move the stove into position with the flue centered, mid-
point between two joists to prevent having to cut them. Use
a plumb bob to line up the centre.
2. Cut and frame an opening in the roof to provide a 2"
clearance between the outside of the chimney and any
combustible material.
DO NOT FILL THIS SPACE WITH ANY TYPE OF
MATERIAL.
Nail headers between the joist for extra support. Firestop
spacers must be placed on the bottom of each framed
opening in any floor or ceiling that the chimney passes
through.
3. Hold a plumb bob from the underside of the roof to
determine where the opening in the roof should be. Cut
and frame the roof opening to maintain proper 2" clear-
ances.
THE TOTAL SMOKE PIPE LENGTH SHOULD
NOT EXCEED 40% OF THE CHIMNEY HEIGHT
ABOVE THE STOVE.
All smoke pipe must slope slightly upwards ¼"
per foot (6mm/0.3m) and all connections must
be tight and secured by three sheet metal
screws equally spaced.
An uninsulated smoke pipe shall not pass
through an attic, roof space, closet or similar
concealed space, or through a floor, ceiling,
wall or partition, or any combustible construc-
tion.
FIGURE4
FIGURE5
FIGURE6
A
FIGURE7
FIGURE8
1
2

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OPTIONAL FAN INSTALLATION
Provision has been made on the stove to install an op-
tional blower that comes complete with a variable speed
switch to turn the blower on and off as well as adjusting the
blower speed. An optional thermostatic sensor control kit,
BGD36, to thermally activate the fan is also available.
Useof the fan increases the output of heat. Attach themount-
ing bracket to the blower assembly. Then attach to the back
of your stove, push on the variable speed knob and plug
into any grounded electrical outlet.
Note: if the optional blower, EP62-1, is installed, then
the blower guard (W320-0011) mustmust
mustmust
must be installed. This
guard is available from your Napoleon dealer.
Drywall dust will penetrate into the fan bearings, caus-
ing irreparable damage. Care must be taken to prevent
drywalldust from coming into contact with the fan or its
compartment. Any damage resulting from this condi-
tion is not covered by the warranty policy.
ADJUSTING DOOR CLOSING PRES-
SURE
The door mounting screw acts as a cam to position the
door latch. A half turn clockwise of the screw takes the latch
to a maximum closing pressure; a half turn counter clock-
wise turn takes it to the lowest closing pressure.
FIGURE9
DOOR MOUNT-
ING SCREW
FIGURE10
VARIABLE
SPEED
SWITCH

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OPERATING INSTRUCTIONS
WARNING: Removeall sources ofgasoline or other
flammable vapours and liquids in the vicinity of this or
other appliances before lighting.
At this point, the roaring fire that you see when the door is
opened is wastefully drawing heated room air up the chim-
ney -- certainly not desirable. So always operate with the
door fully closed once the medium sized logs have caught
fire.
You can now add larger pieces of wood and operate the
stove normally. Once the stove is entirely hot, it will burn
very efficiently with little smoke from the chimney. There
will be a bed of orange coals in the firebox and secondary
flames flickering just below the top firebrick. You can safely
fill the firebox with wood to the top of the door and will get
best burns if you keep the stove pipe temperatures be-
tween 250 degrees Fahrenheit (120 degrees Celsius) and
450 degrees Fahrenheit (270 degrees Celsius). A surface
thermometer will help regulate this. WITHOUT A STOVE
THERMOMETER YOU ARE WORKING BLINDLY AND
HAVE NO IDEA OF HOW THE STOVE IS OPERATING. A
STOVETHERMOMETEROFFERSAGUIDETOPERFORM-
ANCE.
Can't get the stove going? Use more kindling and paper.
Assuming the chimney and vent are sized correctly and
there is sufficient combustion air, the lack of sufficiently dry
quantities of small kindling is the problem. Thumb size is
a good gauge for small kindling diameter.
Can't get heat out of the stove? One of two things may have
happened. The stove door may have been closed prema-
turely and the stove itself has not reached optimum tem-
perature. Reopen the door and/or draft control to re-estab-
lish a brisk fire. The other problem may have been wet
wood. The typical symptom is sizzling wood and moisture
being driven from the wood.
A - DOOR LATCH
B- AIR CONTROL B1: FLAPOPEN
B2: FLAPCLOSED
C- ASH FENDER
D- ANDIRON
E- POKER
F- HAND TOOL
When lit for the first time, the stove will emit a slight
odour for a few hours. This is a normal temporary con-
dition caused by the "burn-in" of internal paints and
lubricants used in the manufacturing process and will
not occur again. Simply open a window to sufficiently
ventilate the room during the first few hours of opera-
tion.
To start, a brisk fire is required. Place loosely crumpled
paper on the grate and cover with dry kindling. Open the air
control fully by moving it to the right. Light the paper and
leave the door slightly ajar (one inch) until all kindling is
burning. To maintain a brisk fire, a hot coal bed must be
established and maintained.
Slowly add larger wood (2x4 size pieces). Lay the pieces
lengthwise from side to side in the hot coal bed with a
shallow trench between, so that the primary air can flow
directly into this trench and ignite the fuel above. When the
fire seems to be at its peak, medium sized logs may be
added. Once these logs have caught fire, carefully close
the door. (Closing the door too quickly after refuelling will
reduce the firebox temperature and result in an unsatis-
factory burn.) Remember it is more efficient to burn me-
dium sized wood, briskly, and refuel frequently than to load
the fireplace with large logs that result in a smouldering,
inefficient fire and dirty glass.
As soon as the door is closed, you will observe a change
in the flame pattern. The flames will get smaller and lazier
because less oxygen is getting into the combustion cham-
ber. The flames, however, are more efficient. The flames
will remain lazy but become larger again as soon as the
castings have been heated thoroughly and the chimney
becomes heated and provides a good draft.
FIGURE11
B1 B2
F
E
A
B
C
D

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W415-0257/ 08.02.01
FLASH FIRE:
A flash fire is a small fire burned quickly when you don't need
much heat. After your kindling has "caught", load at least 3
pieces of wood, stacked loosely. Burn with the draft control
fully open or closed only slightly.
EXTENDED FIRE:
Load your larger pieces of wood compactly, packed close
enough to prevent the flames from penetrating it completely.
After approximately 30 minutes, depending on the size of the
load, close the draft control completely making sure that the
fire is not extinguished.
DO NOT OVERFIRE THE STOVE!
Overfiring can occur by:
a) burning large amounts of smaller wood pieces such as
furniture scraps, skids or treated wood;
b) vigorously burning large loads of wood with the draft con-
trol on "HIGH" (fully open) for long periods of time (one or two
hours).
ASH REMOVAL PROCEDURES
It is essential to keep the grate free of a heavy build up of
ashes.
Remember to burn solid fuel correctly: air should be
allowed to flow from the ash pit area through the grate
and through the fuel. If the grate or ash pan are con-
gested, the burn performance will be effected.
When burning solid fuel, always empty the ash pan at least
once a day or whenever it is full of ashes. Never allow the
ashpan to overfill thereby allowing ash to be in contact with
the underside of the grate. If this condition is allowed, the
grate will wear out prematurely.
Hot ashes may be kept in a metal container with a tight fitting
lid. Keep the closed container on a noncombustible floor or
ground, well away from all combustible materials. The ashes
should be retained in the closed container until all cinders
have thoroughly cooled. Cold wood ashes can be used on
the garden or in the compost.
ACHIEVING PROPER DRAFT
Draft is the force which moves air from the stove up through
the chimney. The amount of draft in your chimney depends
on the length and diameter of chimney, local geography,
nearby obstructions and other factors. Adjusting the air
control (Item B - Figure 11) regulates the temperature. The
draft can be adjusted from a low burn rate with the control
fully closed, to a fast burn rate with the control fully open.
Inadequate draft may cause back-puffing into the room
through the stove and chimney connector points and may
cause plugging of the chimney. Too much draft may cause
an excessive temperature in the stove, glowing red stove
parts or chimney connectors or an uncontrollable burn
which can lead to a chimney fire or permanent damage to
the unit.
Do not operate your stove for longer than 30 minutes with
the air control on "HIGH" (fully open).
FIRE EXTINGUISHERS / SMOKE DETECTORS
All homes with a solid fuel burning fireplace should have at
least one fire extinguisher in a central location known to all,
and at least one smoke detector in the room containing the
fireplace. If it sounds an alarm, correct the cause but do not
deactivate or relocate the smoke detector.
FUEL LOADING AND BURN CYCLE
WHEN LOADING THE STOVE, ENSURE THAT THE TWO
UPPER COURSES OF FIREBRICK ARE NOT LIFTED UP
AND OFF THEIR LEDGE.
For maximum efficiency, when the stove is thoroughly hot,
load it fully to the top of the door opening and burn at a me-
dium low setting. Maximum heat for minimum fuel (optimum
burn) occurs when the stove top temperature is between
500°F (260°C) and 600°F (315°C). The bricks will be nearly
all white and the glass mostly clear. The whiteness of the
bricks and the cleanness of the glass are good indicators of
your operating efficiency. Not enough heat is produced when
only one or two pieces of wood are burned or the wood may
not burn completely. A minimum of three pieces are needed
to encase a bed of coals that sustains the fire.
Loosely stacked wood burns quicker than a tightly packed
load. Wood burns in cycles rather than giving a steady output
of heat. It is best to plan these cycles around your household
routine so that only enough coals are left to start the next load.
In the evening, load your stove, at least, a half-hour before
bed to ensure a good fire, hot enough to close the draft con-
trol for an overnight burn. Burn only dry seasoned wood.
It produces more heat and less soot or creosote. Do not burn
ocean beach wood. Its salt content can produce a metal eat-
ing acid. When refueling open the door slowly to prevent
smoke spillage. Use a pair of long gloves (barbecue gloves)
when feeding the fire. Because these stoves burn at the front,
they are clean and efficient, but they are also very hot and
gloves are useful. Keep a small steel shovel nearby to use
as a poker and to remove ashes. Do not store the wood
within 3 feet (1m) of the stove.

9
W415-0257/ 08.02.01
WOOD PILE
MAINTENANCE
Burn only dry, clean unpainted wood that has been seasoned.
It produces more heat and less soot or creosote. Freshly cut
wood contains about 50% moisture while after proper sea-
soning only about 20% of the water remains. As wood is
burned, this water boils off consuming energy that should be
used in heating. The wetter the wood, the less heat is given
off and the more creosote is produced.
Both hardwood and softwood burn equally well in this stove
but hardwood is denser, will weigh more per cord and burn a
little slower and longer. Firewood should be split, stacked in
a manner that air can get to all parts of it and covered in early
springto be ready for burning that fall. Dryfirewoodhas cracks
inthe end grain. Cut the wood so that it will fit horizontally, front
to back, making for easier loading and less of a likelihood
that the wood will roll onto the glass.
STOVE MAINTENANCE
Check your chimney and chimney connector for creosote and
soot buildup weekly until a safe frequency for cleaning is
established.Ifaccumulation isexcessive, disconnectthe stove
and clean both the chimney and the stove. You may want to
call a professional chimney sweep to clean them. Both have
to be cleaned at least once a year or as often as necessary.
SMOKING: A properly installed stove should not smoke.
If yours does, check the following: Has the chimney had time
to get hot? Is the smoke passage blocked anywhere in the
stove, chimney connector or chimney? Is the room too airtight
and the air intake not connected to the outside? Try with a
window partly open. Is the smoke flow impeded by too long a
horizontal pipe or too many bends? Is it a weak draft perhaps
caused by a leaky chimney, a cold outside chimney, too short
a chimney, or a chimney too close to trees or a higher roof?
Has a direct flue connection been used rather than a chimney
liner continuous from cap to fireplace flue collar.
CREOSOTE FORMATION AND REMOVAL
When wood is burned slowly, it produces tar and other or-
ganic vapours which combine with expelled moisture to form
creosote. These vapours condense in the relatively cooler
chimney flue of a slow burning fire and when ignited, make
an extremely hot fire. So, the smoke pipe and chimney should
be inspected monthly during the heating season to deter-
mine if a buildup has occurred. If creosote has accumulated
it should be removed to reduce the risk of a chimney fire.
RUNAWAY OR CHIMNEY FIRE
Runaway fires can be the result of two major factors:
1. Using incorrect fuel, or small fuel pieces which wood nor-
mally be used as kindling.
2. Leaving the door ajar too long and creating extreme tem-
peratures as the air rushes in the open door.
SOLUTIONS:
1. Do not burn treated or processed wood, coal, charcoal,
coloured paper or cardboard.
2. Be careful not to over-fire the unit by leaving the door open
too long after initial start-up. A thermometer on the chimney
connector and/or stove top helps.
WHAT TO DO IF A RUNAWAY OR CHIM-
NEY FIRE STARTS:
1. Close the draft fully.
2. Call local fire department.
3. Examine flue-pipes, chimney, attic, and roof of the house,
to see if any part has become hot enough to catch fire. If
necessary spray with a fire extinguisher or water from a
garden hose.
4. Do not operate the stove again until you are certain the
chimney and its lining have not been damaged.
DON'TS
1. Take ash out immediately. Let it accumulate to a depth of at
least one inch. A good ash layer provides for a longer lasting and
better burning fire.
2. Burn wet wood.
3. Close the door too soon or damper down too quickly.
4. Burn one large log rather than two or three smaller, more reason-
ably sized logs.
5. Burn at continually "low setting", if glass door is constantly black-
ened. This means the firebox temperature is too low.
DO'S
1. Build a hot fire
2. Use only dry wood.
3. Several pieces of medium sized wood
are better than a few big pieces.
4. Clean chimney regularly.
5. Refuel frequently using medium sized
wood.
6. "Fine Tune" the air settings for optimum
performance.

10
W415-0257/ 08.02.01
ORDERING PROCEDURES
Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts
can be ordered through your Napoleon dealer or distributor. When ordering replacement parts always give the following
information: 1.1.
1.1.
1. Model & Serial Number of fireplace
2.2.
2.2.
2. Installation date
3.3.
3.3.
3. Part Number
4.4.
4.4.
4. Description of part
5.5.
5.5.
5. Finish
REPLACEMENT PARTS
# CODE DESCRIPTION
1 100917 CAMPIN
2 100939 AXLE
3 110404 HINGE PIN
4 13458 BUSHING
5 142301 ADHESIVEROPE
7 808001 HAND TOOL
8 181607 CERAMIC ROPE
9 188812 CERAMICGLASS
11 189825 SCREW
12 205362 BACK PANEL
13 222556 FLUE BAFFLE
14 237411 AIR CONTROL PLATE
15 259015 GLASS CLIP
16 270408 AIR CONTROL FLAP
17 300126 LEG
18 300481 BASE
19 301526 DOOR LOCK
21 303718 BLANKING PLATE
22 303860 FLUE COLLAR
23 305014 LEFT WALL
24 305212 RIGHT WALL
25 306276 BACK WALL
# CODE DESCRIPTION
26 307434 ANDIRON
27 309228 GRATE
28 309891 FRONT PLATE
29 310726 RT SIDE PANEL
30 310824 LT SIDE PANEL
31 315607 AIR DUCT
32 325304 PLUG
33 327903 ASH FENDER
34 331104 MAINDOOR
35 352150 TOP CASTING
36 406816 CLAMP
37 624042 ASH PAN
38 162541 RATING PLATE
39 415504 POKER
40 101045 PIN
41 134711 FLUTED PIN
42 134749 COTTER PIN
43 262010 DOOR SHIELD
44 300991 SIDE DOOR LATCH
45 303514 SIDE DOOR
46 181619 CERAMIC ROPE
47 134107 GLOVE
48 181622 CERAMIC ROPE
50 262607 HEAT SHIELD

11
W415-0257/ 08.02.01
20610 5
34
50
17 17
44
42
41
40
3
4845 3
24 43 29
27
3
4
3
11
19
1
815 928 26
14
16
2
31
25
32
13
822
38
12
8
21
46
35
17
2
23
17
30
7
39
47
33 37
49
36
18
32

12
W415-0257/ 08.02.01
NOTES: