Neptronic TM000 User manual

Actuators
Specification & Installation Instructions
TM-RM-210819 1
Technical Data
TM000
TM020
TM060
TM080
RM000
RM020
RM060
RM080
Power supply
28 to 32 Vdc or 22 to 26 Vac
Power consumption
8 VA
30 VA Peak, 8VA
10 VA
30 VA Peak, 10VA
Torque
180 in.lb. [20 Nm] at rated voltage
360 in.lb. [40 Nm] at rated voltage
Running time through 90º
60 to 85 sec torque dependant
Fail safe - Enerdrive
No
Yes
No
Yes
Feedback
4 to 20 mA or 2 to 10 Vdc adjustable
Auxiliary switches
No
Yes (2)
No
Yes (2)
No
Yes (2)
No
Yes (2)
Electrical connection
18 AWG [0.8 mm2] minimum
Inlet bushing
2 inlet bushing of 7/8 in [22.2 mm]
Control signal
Analog, Digital or Pulse with modulation (PWM) programmable (factory set with Analog control signal)
Angle of rotation
0 to 90 degrees, electronically adjustable (factory set with 90º stroke)
Direction of rotation
Reversible, Clockwise (CW) or Counterclockwise (CCW) (factory set with CW direction)
Operating temperature
0ºF to 122ºF [-18º C to 50ºC]
Storage temperature
-22ºF to 122ºF [-30º C to 50ºC]
Relative Humidity
5 to 95 % non condensing
Weight
4.5 lbs. [2 kg]
7 lbs. [3.2 kg]
Warning: Do not press the clutch when actuator is powered
Dimensions
Dimension
Imperial (in)
Metric (mm)
A
5.20
132.1
B
1.33
33.8
C
9.13
231.9
D
3.55
90.2
Caution
We strongly recommend that all Neptronic®products be wired to a separate transformer and that transformer shall service only Neptronic®products. This precaution will
prevent interference with, and/or possible damage to incompatible equipment.
When multiple actuators are wired on a single transformer, polarity must be observed. Long wiring runs create voltage drop which may affect the actuator performance.
1
Enerdrive System U.S.A. Patent #5,278,454
Features:
•Clutch for manual adjustments
•Maintenance free
•Position indicator
•Control signal fully programmable
•Fail safe by Enerdrive System 1
(on model 060 & 080)
•Auxiliary switches
(on model 020 & 080)
TM000
TM020
TM060
TM080
RM000
RM020
RM060
RM080

Actuators
Specification & Installation Instructions
2
Mechanical installation
1. Manually close the damper blades and positioned the
actuator at 0º or 90º.
2. Slide the actuator onto the shaft.
3. Tighten the nuts on the “U” bolt to the shaft with a 10mm
wrench to a torque of 150 in.lb. [17 Nm].
4. Slide the mounting bracket under the actuator. Ensure free
movement of the slot at the base of the actuator. The bracket
pin must be placed in the mid distance of the slot.
5. Fix the bracket to the ductwork with #8 self-tapping screws.
Wiring Diagrams
Analog
1For 4 to 20mA control signal set dipswitch #3 ON.
2For 2 to 10 Vdc control signal set dipswitch #4 ON.
PWM
Digital –3 wire / 2 position
Digital –4 wire / 3 point floating
Special consideration for digital control
In this mode, the actuator is sensitive to induced electrical voltages from external sources. To prevent such interference, if the signal on pin 3 on TB1
is from an external 24 Vac source, install a resistor 2.2kohm, 0.5W between pins 3 and 1 of TB1. This resistor is included.
DIP SWITCH #3 MUST BE OFF IN DIGITAL MODE
For 2 to 10 Vdc input
For analog wiring, set dipswitch #3 OFF.
For 2 to 10 Vdc output feedback
For any of above wiring configurations, set dipswitch #4 ON.
For 4-20 mA analog input
For analog wiring, set dipswitch #3 ON.
For 4-20 mA output feedback
For any of above wiring configurations, set dipswitch #4 OFF.
1 2 3 4 5
2 to 10 Vdc1
COMMON (-) FEEDBACK
4 to 20 mA2
TB1
24 Vac or 30 Vdc (+)
1 2 3 4 5
SUPPLY (+) PWM
CONTROL SIGNAL
COMMON (-) FEEDBACK
4 to 20 mA
24 Vac (+)
2.2 K
1 2 3 4 5
FEEDBACK
4 to 20 mA
DRIVE CCW
TB1
COMMON (-)
DRIVE CW
2.2 K
1 2 3 4 5
FEEDBACK
4 to 20 mA
DRIVE CCW
COMMON (-)
24 VAC (+)
TB1
DRIVE CW
!

Actuators
Specification & Installation Instructions
3
ON
1 2 3 4
Rotation: CCW
Input in mA Feedback in Vdc
Fail safe return at 90º
ON
1 2 3 4
Rotation: CW
Input in Vdc Feedback in mA
Fail safe return at 0º
PC Board
Dip switch settings
Factory default
Stroke adjustment –No control signal change
1. Apply power and, WAIT FOR LED TO BE OFF (around 10 seconds).
2. Press and release the reset button to start the auto-stroke process.
The LED should be illuminated.
•First option:
The actuator will then travel in both directions to find its limit and position itself according to the demand.
The LED will extinguish, the process is complete.
•Second option:
When the desired start position is reached, press and release the reset button. The actuator will now go the end
position. (you can also press and release the reset button when It's reaches the end position)
The LED will extinguish, the process is complete.
Programming –Change of control signal
1. Remove power and put all dip switches "OFF". (factory preset).
2. Apply power and, within 10 seconds, press and release the reset button. The LED should be blinking.
3. Select the control signal with dip switches:
•Digital (On/Off or 3 point floating)
move switch No1 "ON” and then “OFF”.
•Analog (factory preset)
move switch No2 "ON” and then “OFF”.
Stroke adjustment
see the stroke adjustment section above.
Note, If PWM mode is selected:
•Time base: When programming is done,
if switch No3 is "on" time base is 0.1 to 5 sec. (resolution 20 msec.)
if switch No3 is "off" time base is 0.1 to 25 sec. (resolution 100 msec.)
* For 5 sec. time base, we strongly recommend a switch common connection for better position stability.
•Switch 24 Vac: Triac or dry contact, 40mA maximum switching current.
•Switch common: NPN transistor, SCR, Triac or dry contact 75mA maximum switching current.
Potentiometer
Dip switch
Reset button LED
Terminal
Clutch
1 2 3 4 5
TB1
ON
1 2 3 4
DS1

Actuators
Specification & Installation Instructions
4
Feedback selection (CCW direction)
To select CCW direction put switch No1 "ON".
In Analog or 3 point floating mode you can program the feedback control.
If switch No3 is "OFF":
The feedback control is automatically reverse to 4 to 20 mA for 90
to 0 degrees.
0º
20 mA 90º 4 mA
If switch No3 is "ON":
The feedback control is to 20 to 4 mA for 90 to 0 degrees.
0º
4 mA 90º 20 mA
Zero and span calibration
This feature is applicable to analog control signal only.
1. Remove power and put all dip switches "OFF". (factory preset).
2. Apply power and, within 10 seconds press and hold the reset button until the LED blinks once.
The Zero and span calibration process then start.
3. Release the reset button. The LED is now constantly illuminated.
4. Apply new minimum voltage.
It can be any value between 0 to 7 Vdc, with an external 0 to 10 volt supply (ex: MEP).
5. Press and release the reset button to memorize the new minimum voltage. The LED blinks.
6. Apply new maximum voltage.
It can be any value between 3 to 10 Vdc, this value should be greater than the new minimum value.
7. Press and release the reset button to memorize the new maximum voltage. The LED blinks.
The Zero and span calibration process is complete.
Note: To reset zero and span to 2 to 10 Vdc (factory value). You just have to re-select the analog control signal mode, see
Programming.
Wiring Diagrams for auxiliary switches
Auxiliary switch rating:
5 Amp resistive, 250 Vac
BLACK
RED
GREEN
BROWN
WHITE
BLUE
LOWER COMMON
LOWER CLOSED 10-90º
LOWER CLOSED 0-10º
UPPER COMMON
UPPER CLOSED 0-80º
UPPER CLOSED 80-90º