Neptronic TM100N User manual

Actuator
Specification & Installation Instructions
TM1N-RM1N_211213 1
Technical Data
TM100N
TM120N
TM160N
RM100N
RM120N
RM160N
RM180N
Auxiliary switches
No
Yes (2)
No
No
Yes (2)
No
Yes (2)
Fail safe - Enerdrive
No
Yes
No
Yes
Power consumption
20 VA
45 VA Peak, 20
VA
30 VA
50 VA Peak, 30 VA
Torque
180 in.lb. [20 Nm] at rated voltage
360 in.lb. [40 Nm] at rated voltage
Running time
through 90º
40 to 50 sec torque dependant
Power supply
28 to 32 Vdc or 22 to 26 Vac, 110 to 130 Vac 50/60Hz
Feedback
4 to 20 mA or 2 to 10 Vdc adjustable
Electrical
connection
18 AWG [0.8 mm2] minimum
Inlet bushing
2 inlet bushing of 7/8 in [22.2 mm]
Control signal
Analog, Digital or PWM programmable (factory set with analog control signal)
Angle of rotation
0 to 90 degrees, electronically adjustable (factory set with 90º stroke)
Direction of rotation
Reversible, Clockwise (CW) or Counterclockwise (CCW) (factory set with CW direction)
Operating
temperature
0ºF to 122ºF [-18ºC to 50ºC]
Storage temperature
-22ºF to 122ºF [-30ºC to 50ºC]
Relative Humidity
5 to 95 % non condensing.
Weight
5 lbs. [2.3 kg]
8 lbs. [3.5 kg]
Warning: Do not press the clutch when actuator is powered
Dimensions
Dimension
Imperial (in)
Metric (mm)
A
5.20
132.1
B
1.33
33.8
C
9.13
231.9
D
3.55
90.2
Caution
We strongly recommend that all Neptronic®products be wired to a separate transformer and that transformer shall service only Neptronic®products. This precaution will
prevent interference with, and/or possible damage to incompatible equipment.
When multiple actuators are wired on a single transformer, polarity must be observed. Long wiring runs create voltage drop which may affect the actuator performance.
1
Enerdrive SystemU.S.A. Patent #5,278,454
Features:
•Clutch for manual adjustments.
•Maintenance free.
•Position indicator.
•Control signal fully programmable.
•Brushless DC driven motor.
•Fail safe by EnerdriveSystem1
(on model 160 & 180).
•Auxiliary switches
(on model 120 & 180).
TM100N
TM120N
TM160N
RM100N
RM120N
RM160N
RM180N

TM100/120/160N
RM100/120/160/180N
Specification & Installation Instruction
2
Mechanical Installation
1. Manually close the damper blades and positioned the
actuator at 0º or 90º.
2. Slide the actuator onto the shaft.
3. Tighten the nuts on the “U” bolt to the shaft with a 10mm
wrench to a torque of 150 in.lb. [17 Nm].
4. Slide the mounting bracket under the actuator. Ensure free
movement of the slot at the base of the actuator. The bracket
pin must be placed in the mid distance of the slot.
5. Fix the bracket to the ductwork with #8 self-tapping screws.
Wiring Diagrams
Analog line voltage
Analog low voltage
Digital signal from internal source
Digital –3 wire / 2 position
Digital –4 wire / 3 point floating
Digital signal
Digital –3 wire / 2 position
Digital –4 wire / 3 point floating
Special consideration for Digital control
In this mode, the actuator is sensitive to induced electrical voltages from external sources. To prevent such interference, if the signal on pins 4 and 3
on TB1 are from an external 24 Vac source, install a resistor 2.2kohm, 0.5W between pins 4 and 1 and another of 2.2kohms, 0.5W between pins 3 and
1 of TB1. These resistors are included.
Input Signal and Feedback setup
Input Signal
Feedback
Analog Mode
Input Signal is set with Dipswitch # 3
DS1-3 at OFF = 2 –10Vdc (default setting)
DS1-3 at ON = 4 –20mA
Feedback is set with Dipswitch #4
DS1-4 at OFF = 4 –20mA (default setting)
DS1-4 at ON = 2 –10Vdc
Digital & PWM
Mode
No Input Signal Setting
DS1-3 MUST be at OFF
1 2 3 4 5
COMMON (-)
TB11 2
NEUTRAL
LINE
TB5
INPUT SIGNAL
FEEDBACK
1 2 3 4 5
COMMON (-)
TB1
24 Vac or 30 Vdc (+) INPUT SIGNAL
FEEDBACK
1 2 34 5
DRIVE CW
COMMON (-)
DRIVE CCW
1 2
NEUTRAL
LINE
TB5
TB1FEEDBACK
1 2 3 4 5
DRIVE CW
DRIVE CCW
1 2
NEUTRAL
LINE
TB5
TB1
COMMON (-) FEEDBACK
2.2 K
2.2 K
1 2
NEUTRAL
LINE
TB5
1 2 3 4 5
DRIVE CW DRIVE CCW
24 Vac (+)
TB1
COMMON (-) FEEDBACK
2.2 K
2.2 K
1 2
NEUTRAL
LINE
TB5
1 2 3 4 5
DRIVE CW DRIVE CCW
COMMON (-)
24 VAC (+)
TB1FEEDBACK
!

TM100/120/160N
RM100/120/160/180N
Specification & Installation Instruction
3
ON
1 2 3 4
Rotation: CCW
Input in mA Feedback in Vdc
Fail safe return at 90º
ON
1 2 3 4
Rotation: CW
Input in Vdc Feedback in mA
Fail safe return at 0º
PC Board
Dip switch settings
Default Setting = All dipswitches at OFF
Stroke adjustment –No control signal change
1. Apply power and, WAIT FOR LED TO BE OFF (around 10 seconds).
2. Press and release the reset button to start the auto-stroke process.
The LED should be illuminated.
•First option:
The actuator will then travel in both directions to find its limit and position itself according to the demand.
The LED will extinguish, the process is complete.
•Second option:
When the desired start position is reached, press and release the reset button. The actuator will now go the end
position. (you can also press and release the reset button when It's reaches the end position)
The LED will extinguish, the process is complete.
Programming –Change of control signal& PWM pulse setting
1. Remove power and put all dip switches "OFF". (factory preset).
2. Apply power and, within 10 seconds, press and release the reset button. The LED should be blinking.
3. Select the control signal with dip switches:
Digital or Analog Modes
PWM Mode
Move switch No1 "ON” and then “OFF”.
Digital (On/Off or 3 point floating)
5 sec. pulse (factory preset)
Move switch No2 "ON” and then “OFF”.
Analog (Default)
25 sec. pulse
4. Stroke adjustment
see the stroke adjustment section above.
Enabling or disabling PWM mode
1. Remove power supply to actuator
2. Install jumper between pin 3 & 4 of J3
3. Select the desired action using the dipswitches (DS1):
DS1-1
DS1-2
Action
OFF
ON
Enable PWM Mode
ON
OFF
Disable PWM Mode
4. Re-apply power supply to actuator
5. Wait 5 seconds
6. Remove power supply to actuator
7. Remove jumper between pin 3 & 4 of J3, re-install it between pin 4 & 5.
8. Re-apply power supply to actuator
PWM is factory preset at 5 sec. pulse,
refer to programming section above to change pulse setting.
When not used for programming,
jumper is placed between pin 4 & 5
Potentiometer
Dip switch
Reset button LED
Clutch
1 2 3 4 5
TB1
ON
1 2 3 4
DS1
PB1LD1
J3
Microcontroller
Terminal
TB51 2
N L
Line voltage terminal
Pins for PWM selection
Transformer cut out
Fuse
J3
Pin #1
Pin #5
Pin #4
Pin #3
Pin #2

TM100/120/160N
RM100/120/160/180N
Specification & Installation Instruction
4
Zero and span calibration
This feature is applicable to analog control signal only.
1. Remove power and put all dip switches "OFF". (factory preset).
2. Apply power and, within 10 seconds press and hold the reset button until the LED blinks once.
The Zero and span calibration process then start.
3. Release the reset button. The LED is now constantly illuminated.
4. Apply new minimum voltage.
It can be any value between 0 to 7 Vdc, with an external 0 to 10 volt supply (ex: MEP).
5. Press and release the reset button to memorize the new minimum voltage. The LED blinks.
6. Apply new maximum voltage.
It can be any value between 3 to 10 Vdc, this value should be greater than the new minimum value.
7. Press and release the reset button to memorize the new maximum voltage. The LED blinks.
The Zero and span calibration process is complete.
Note: To reset zero and span to 2 to 10 Vdc (factory value). You just have to re-select the analog control signal mode, see
Programming.
Wiring Diagrams for auxiliary switches (on model 120& 180)
Auxiliary switch rating:
5 Amp resistive, 250 Vac
BLACK
RED
GREEN
BROWN
WHITE
BLUE
LOWER COMMON
LOWER CLOSED 10-90º
LOWER CLOSED 0-10º
UPPER COMMON
UPPER CLOSED 0-80º
UPPER CLOSED 80-90º