Nice Pro-lt Technical specifications

EN - Instructions and warnings for installation and use

Automation for sectional overhead doors

Pro-LT

NICE CANADA warrants that materials and workmanship are free from defects for a

period of two years from the date of invoice. Materials returned to Nice deemed defective after

examination will be returned at the option of Nice with repaired, new or re-manufactured parts.

NICE CANADA will not be responsible for any extra charges incurred in the process of

returning defective material. All returned material must be received pre-paid or it will not be

accepted.

This warranty is limited, and in lieu of all other warranties expressed or implied. There is no

expressed liability due on the part of the seller.

TABLE OF CONTENTS

WARRANTY __________________________________________________________________

VERIFICATION OF OPERATOR AND HARDWARE. ________________________________

SPECIFICATIONS _____________________________________________________________

SAFETY INSTRUCTIONS ______________________________________________________

INSTALLATION _______________________________________________________________

LIMIT SWITCH ADJUSTMENT __________________________________________________

CONNECTION OF POWER SUPPLY AND CONTROL STATION ______________________

CONNECTION OF REVERSING EDGE DEVICE AND CONTROL ACCESSORIES _______

CLUTCH ADJUSTMENT _______________________________________________________

BRAKE ADJUSTMENT ________________________________________________________

EMERGENCY MANUAL OPERATION ____________________________________________

OPERATOR MAINTENANCE ___________________________________________________

MECHANlCAL ORA WINGS AND PARTS LISTS ___________________________________

ELECTRICAL DIAGRAMS _______________________________________________________

PAGE:

DO NOT CONNECT TO ELECTRICAL

POWER DURING INSTALLATION OR

SERVICING OF OPERATOR

IMPORTANT

FOR ANY QUESTIONS CONCERNING THE SAFETY OR

OPERATION OF THIS OPERATOR PLEASE CONTACT

NICE AT 1-877-888-l l 16

VERIFICATION OF OPERA TOR AND HARDWARE

Upon delivery of your Nice limited-duty trolley door operator, please inspect the unit carefully for

damage. Verify that operator horsepower, voltage, phase and amperage correspond to available

power supply and door application. Check that along with your operator you have received the

following standard hardware.

1 x OPEN/CLOSE/STOP 3-button control station:

Set of trolley tracks (door height+ 2'6")

Drive chain package (door height

2; 5' 6" (1.65m) c/w connecting link)

I x Trolley carriage and 3/8 take-up bolt assembly

I x Trolley track end bracket

Front idler

2 x Trolley spreader bars

I x Trolley arm assembly

1 x Set of Warning Signs

PRO-LT medium duty trolley operator is designed for standard lift overhead sectional garage doors

with low duty cycles.

STANDARD OPERATOR \VEIGHT:

40-45 Lbs.

MOTOR:

Intermittent duty l 000 RPM motor with high starting torque.

-Thermally protected by a built-in thermostat that cuts power to the motor and control circuit

when overheating.

-Horsepower: l/2HP -Voltage: I 15V, 220V I-phase

' ThIPORT ANT NOTE

THIS MEDIUM DUTY OPERATOR IS DESIGNED TO OPERATRx

A MAXIMUM OF 15 COMPLETE CYCLES PER HOUR.

'·.' '•¾�'

REDUCTION:

Primary: (4L) V-belt and pulleys (1 .5'' to 7" diameter)

Secondary: #41 chain and sprockets

OUTPUT SHAFT SPEED:

90 RPM

DOOR SPEED:

9"/second

SOLENOID BRAKE (OPTIONAL):

Solenoid Brake system available for model PRO-LTB

WIRING TYPE (STANDARD):

C-2 Wiring constant pressure on close, momentary contact on open

and stop. Wired to accept reversing edge, radio control, photocells, loops and OPEN/

CLOSE devices.

NOTE: (if momentarv contact on close (B2) wiring is desired:

Re-install

the purple wire onto terminal #5.

TRANSFORMER:

24V AC control circuit, supplies power to drive control relays with 15V A power

available for external devices.

LIMIT ADJUSTMENT:

4 micro switches that control door travel. These lin1it switches are activated by

fully adjustable screw type cams.

EMERGENCY DISCONNECT:

Quick release disconnect door arm to allow person to disengage

operator drive chain from door for manual operation.

CLUTCH:

Adjustable friction clutch to minimize damage to door operator, door or vehicles.

OPERATOR DIMENSIONS:

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SAFETY INSTRUCTIONS

TO REDUCE THE RISK OF INJURY OR DEATH:

READ AND FOLLOW ALL INSTRUCTIONS

Do not allow children to play with door.

Before installation, be sure that operator i8 suited for type of door and application

Connect a reversing device to prevent entrapment if door is located near pedestrian traffic.

Place control device within clear sight of the door b ut at a minimum distance from the door so

that user cannot reach moving door parts when operating.

Outdoor external devices should have security features to prevent unauthorized operation of the

door. Never cross under a moving door.

Press the "OPEN" device or activate quick release disconnect device if a person is trapped under

the door.

Do not use disconnect mechanism or manually operate door unless power has been electrically

disconnected.

Keep doors properly maintained. Test door and service regularly. Have a qualified service person

make repairs.

An unmaintained door system could cause injury or death.

The owner or users must understand the safety and operation of door system. Insure that this

installation manual be located close to the door system.

DO NOT INSTALL THIS OPERATOR

BEFORE READING THIS MANUAL CAREFULL Y.

Note: Installation of operator must be done by a qualified installer. Door must be properly installed

and working smoothly. Remove all door locks prior to installation.

I. Install control station away from all moving door parts, within sight of the door and a minimum of

5 ft (1.5 m) from the ground.

2. Install entrapment warning sign next to control station.

3. Do not remove emergency release tag attached to disconnect handle.

PREPARATION:

Lay out operator and trolley tracks on ground in front of door with door operator motor

facing away from door.

Install track spacers evenly to track assembly.

Install 3/8" take-up bolt to carriage using two 3/8" hex nuts and lock washer provided.

Slide trolley carriage through end of tracks towards operator with take-up bolt facing

operator.

Install front idler assembly to the second set of boles end of trolley tracks.

Boll rail assembly to operator frame using four 3/8" x ¾" bolts and 3/8" serrated hex nuts

provided.

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7. Attach one end of drive chain to carriage using connecting link provided. Run chain around front

idler, over the track spacers, around drive sprocket and connect to take-up-bolt using

connecting link provided. Adjust take-up-bolt so that chain sags approximately 3" (7.5 cm)

at midpoint of tracks. Remove links from drive chain if necessary to make proper

adjustment.

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WALL MOUNTING BRACKET AND OPERATOR INSTALLATION:

NOTE: Trolley type operators should generally be mounted directly over the center of the door and

the trolley tracks should clear the tracks by 2-1/2" ( 6.5 cm). However, if interfering structures or

other reasons do not allow for centered mounting, it is possible to install it up to 18" off-center for

torsion spring doors.

Locate the center of door by measuring door width and mark a vertical line above the door.

Detern1ine the highest point of door travel by manually opening the door. Using a

carpenter's level, project a line from where the top section of door reaches its highest point.

Mark the spot where this line (high arc) intersects with the vertical line drawn earlier.

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3. Mount a wood block or angle iron to the wall above the door opening as shown below. The wall

mounting bracket has 3 holes for anchoring to wood block or angle iron. Bracket should be

centered with door and positioned so that these holes are 2-1/2" (6.5 cm) above the high arc

line of door. Secure wall mounting bracket using suitable hardware.

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4. While allowing motor to rest on floor, raise front end of track assembly and secure (but not tighten) to

wall mounting brackets with 3/8" bolts and nuts provided.

5. Swing the operator and track assembly above the level of the door tracks and temporarily secure in

place with rope or chain. Carefully open door. Align operator and rails with center of door.

Using the door as support, shim the operator so that there is 3" (7.5cm) clearance between

door and bottom of operator. Tighten wall mounting bracket bolts.

6. Install hanging brackets (braces) from ceiling or structure to any of the 3/8" holes located on

operator frame. For tracks over J 4' long it is recommended to install braces to the tracks at

4'(1.2m) to 5' (1.5m) from operator.

TROLLEY ARM INSTALLATION

I. Manually close door to fully closed position. Slide trolley carriage towards front idler and latch trolley

arm to carriage spring pin by pulling on rope. When installed the open side of notch should

face the door.

2. Using 3/8" bolts and nuts provided, align the mounting holes of straight arm and curved arm so that

pivot bolt on door bracket is in line with the top rollers of the door. Align door bracket with

centerline of door and secure to door using suitable hardware.

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3.When properly installed the door arm should lean slightly away from door when door is fully closed.

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4. At this time, check all bolts for tightness.



LIMIT SWITCH ADJUSTMENTS

Adjustment of door travel is done by moving the limit cams on the threaded shaft. The position

of the 4 limit switches are factory adjusted and should not be altered. The limit switches are:

"Open" limit switch:

End of door travel in the fully open position

"Closed" limit switch:

End of door travel in the fully closed position

"Advanced Open" limit SVlitch:

Used for open/close devices or tinier lo close

features

"Advanced Closed" Limit switch:

Used to prevent reversing device from reversing

door when door is almost fully closed.

WARNING



TO REDUCE THE RISK OF INJURY OR DEATH

DO NOT ATTEMPT TO MAKE LIMIT SWITCH ADJUSTMENTS

UNLESS POWER HAS BEEN ELECTRICALLY

DISCONNECTED

To adjust door travel:

Open cycle:

Depress cam plate and spin "Open" limit cam away from "Open" limit

switch to increase door travel or spin "Open" limit cam towards the "Open" limit

switch to decrease

door travel. After each adjustment ensure that cam plate fully engages in slots of both

limit nuts.

Adjust "Open" limit cam so that door stops at the desired fully open position.

Close cycle:

Depress cam plate and spin "Close" limit cam away from "Close" limit

switch to increase door travel or spin "Close" limit cam towards the "Close" limit

switch to decrease

door travel. After each adjustment ensure that cam plate fully engages in slots of both

limit nuts.

Adjust "Close" limit cam so that door stops at the desired fully closed position.

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.WNING

COMPARE AVAILABLE POWER SUPPLY VOLTAGE TO OPERATOR NAMEPLATE PRIOR

TO ELECTRICAL CONNECTION. FAILURE TO CONNECT APPROPRIATE POWER SUPPLY

VOLTAGE MAY CAUSE SERIOUS DAMAGE TO OPERATOR.

Refer to electrical diagrams inside control box cover or at the end of this manual prior to

connection of power supply or control station.

WARNING

TO REDUCE THE RISK OF INTTJRY OR DEATH:

ALL ELECTRJCAL CONNECTIONS SHOULD BE MADE BY A QUALIFIED SERVICE PERSON

DO NOT ATTEMPT TO MAKE ELECTRICAL CONNECTIONS TO OPERATOR UNLESS

POWER SUPPLY HAS BEEN DISCONNECTED AT FUSE BOX

OPERA TOR MUST BE CONNECTED IN ACCORDANCE TO LOCAL ELECTRICAL CODES

AND GROUNDED TO GREEN GROUND LUG LOCATED INSIDE CONTROL BOX

POWER WlRING: Use 1-1/8" (2.85 cm) diameter holes for all power wiring.

Connect single phase power supply to terminals L (line) and N (neutral) on three-

pole power terminal strip.

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1-PHASE

L N

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

CONTROL WIRING: Use 7/8" (2.22 cm) diameter holes for all control

wiring. Note: Do not run control wires and power wires in same conduit.

-Install control station within clear sight of door but away from all moving parts of door or hardware.

Install Entrapment warning sign next to control station. Connect 3-butTon (open/close/stop)

push button station to tcnninals 2, 3, 4 and 5. Refer to electrical diagram for connection of two

3-button stations.

NOTE: After electrical connections are made, manually move door to mid-position and, using the control

station press the "Open" button for several seconds and then press the "Stop" button. If

door did not move in correct direction verify wiring control station.

1.Reversing Edge device

(must be normally open contact):

Note: If the door is controlled by any device or wired in such a manner that the door is not

controlled by constant pressure on close then an appropriate reversing edge must be installed.

2. Remove jumper between terminals 1 and 2 and wire interlock between these two

External interlock:

tenninals.

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Single button open/close device:

Wire to terminals 7 and 8 on control terminal strip.

5. Wire to terminals 3 and 6 on control

Loop detectors, photocells and other reversing devices:

terminal strip.

24 Volt power:

Wire to terminals 1 and 9 on control terminal strip

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Radio control receiver: Wire standard radio receiver to separate radio strip on side of control box or to

terminals 7, 8 and 9 on control terminal strip inside control box.

Remove cotter pin taped to pulley.

Rotate clutch nut counterclockwise (loosen) until there is insufficient tension to permit clutch to

drive door.

Gradually tighten clutch nut until the tension on belleville washers is sufficient to pemit clutch to

drive door smoothly but will allow clutch to slip if door is obstructed. It should be possible to

stop moving door by hand if clutch is properly adjusted.

Lock clutch nut in place by inserting cotter pin.

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 

BRAKE ADJUSTMENT (For PRO-LTB only)





  

The brake adjustment is factory set and should only require minor adjustment after extensive use.

Verify brake adjustment by manually holding in solenoid plunger. When brake is properly adjusted,

the brake shoe pads should make complete contact with brake drum with sufficient brake spring

tension to stop and maintain door when solenoid is de-energized. Wben so lenoid is energized, brake

shoes should release from drum with sufficient clearance to avoid contact between shoes and drum.

To adjust brake tension, tighten (to increase) or loosen (to decrease) nylon lock nut on brake spring

bolt. Observe solenoid during electrical testing of brake. Brake spring tension must be adjusted so

that solenoid should pull and release smoothly and quietly. Too much or too little tension on brake

spring may cause solenoid to bum out.

To adjust individual brake shoes, loosen nut on brake shoe adjustment bolt and adjust bolt. When

properly adjusted, there should be a small clearance between adjustment bolt and solenoid bracket

when solenoid is de-energized. When solenoid is energized, brake shoes should move away from

drum with sufficient clearance to avoid friction betv:een brake shoe pad and drum. After adjustments

are made be sure to tighten nuts on brake shoe adjustment bolts.

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EMERGENCY MANUAL OPERA TION

   

The operator is equipped with a quick release disconnect system to manually

operate door in case of emergency. This feature should not be used to manually

operate a malfunctioning door.

TO REDUCE THE RISK OF INJURY OR DEA TH:

DO NOT ATTEMPT TO USE EMERGENCY DISCONNECT

SYSTEM WHILE OPERATOR IS RUNNNG.

TO A VOID BEING STRUCK BY DOOR ARM, DO NOT STAND

DIRECTLY UNDER THE RELEASE ARM WHEN PULLING THE

RELEASE CORD.

I. Pull the release cord downwards to disconnect trolley arm from carriage and manually operate

door.

2. To reconnect door arm to carriage, pull emergency release cord and re-insert trolley arm to

trolley carriage spring pin.

OPERATOR MAINTENANCE

WARNING

TO REDUCE THE RISK OF INJURY OR DEATH:

DO NOT A TTEMPT TO SERVICE THE OPERA TOR UNLESS

POWER SUPPLY HAS BEEN DISCONNECTED

Inspect manual function of the door every 3-months. Make sure that door mns

smoothly. If door does not manually open or close freely, have a qualified service person

make repairs. Do not attempt to electrically operate a malfunctioning door.

Everv 3 months:

Verify that door area is kept clean. Remove any obstructions that would prevent

proper door operation.

Check for any excessive slack in chains. If chain adjustment is required verify and

adjust limit switches, if necessary.

Verify and adjust clutch and brake (Do not lubricate).

Lubricate chains, bearings and limit shaft.

Verify that motor and operator runs smoothly and quietly. Verify that

carriage runs smoothly on tracks.

Every 6 months:

Verify tightness of all fasteners and set

screws.

Verify that operator is properly secured.

Inspect manual discollllect.

Verify tension and condition of V-belt

Every 12 months:

1. Perform a complete service check.

Verify that inside of c ontrol box is clean and that grounding wires, terminations

and power terminations do not show signs of corrosion.

Verify tightness of all terminal strip screws and electrical connections.

Verify power supply, voltage of input terminals during operation.

Verify that current consumption of operator corresponds to nameplate

information

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

     

  

Replacement parts list PRO-LT/LTB

FRAMF I FF-')MSroosT

FRAME IR GHTI MS OO93

-N-RoaEox (Lrmiied D,'v) MSroo92

'.NrRor Bol.o\ER lLiinrted dury) rrls 00q i

SHAFr3r&t2xea36

''lto t .AM 1/220!NF

1ROME T BLSHING3]3' D

XMT SWTCH

RI:FHtrLrps rlr,lcHrfuE scREw 4_40 uNcxir/2

Fx prrtrlFs MACFTjNE scREW 6 32 uNc,1"

5]_r "oMPRESs,o\ ""\Gr ' 3D o' L)

a6NTRoL Box,qr.rcE

frmoR PUaIEY aL ffi D

KFYWAY3/16SO'I1/4LONG

PILLE! 7 OD dwBUSN NG tq D

. r.l PLATE ALUMTNUT,T 3r.1 ro

aFRtrrG Pr,fit.x2lLoNc

BE_ILEVILLELLEVILLEWASIiERI3/16DI1.3/1611/3

lonER PrN 1/3r2.5 LONG

tsE NtLoN LocKNUr ,uNc

-6r ! AR r]rr

r ANGE BEARNC374' DX1'3/3OD

LANEftEARTIG r'D ?oD

-RocKEraroBs

x 3/3"

tl6i6LaER-HAii7 prrcH c^! coNNEcr Nc L N\

R BEFD HEX NUT 3 32UNF

tl R.irfRaNAf\37 PncH oRtrrE c^rvl oFFsErLINK + I coNN L NK

<EYWAY r/4 SO x 1 1/4 LG

aFfuFN 3r16"x1"tc'LoNG

L-MfiEDDUTYFRAMESUPPoRTI]'BR4q!!EII4!]!.]J]

H-oirFD SELF RouNohicWAstsER HEAD scRFWr0 32 UNF x ll2'

i ts Ro r 3/s' 16uNc x 3/.1 LONC

5'l

3i-iFNarD LEVER LrMrrlED DUTY Msl00s4

i ts pH[ Lrps MACHTNE scREW 10.32 uNFxs/3"

HEXNYLON NU' 1(r 32 UNF

funsrEEL EUSHTNG 9/32rD x 13/320D x1-1116

-,RAKE COMPRESSTON SPRING(5/16"O'.05G 2 501)

HE7 NYLON LOCA NIJI II+zOUNC

HFxHFAD BoLT 1r4 20UNCx r-1/4'{Fu Iri€ad)

tsEX HEAD BOLT

'+20UNCx2'(ful

llir€ad)

NEX HEAD BOLT t4 20UNC x 4" (panid lhread)

SPRNGPN lri6" \ 1 l/4_Lonq

R BBED HEXNL]T 1O 321]NF

FTATWASHERl3/16' D.xl soD(3/4"sHAFrszE)

NPUI SHAFI PRO LI3/4 x l0a7s"

DRIVE SHAFTTROLLEY ]' X 3 75'

Hl.r. aLorr=b sErF RouNDr\c wAsr-rER !!4Q 9!EE!!j!!! !!l

-TBBED

HEX NLrr 1/a '20 uNc

RIRBFD HEXNUT3]3' 16UNC

-FFnE Pr,\316iT 1 1,2 LoNG

FRAMaSIF-oRr

sNAFl3/c x6" LoNG

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    

  

  

  

 

      

  

  

MSLT/GJ-WW

    

  

 

  

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   

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

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    

    a 

     

 

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