
11
4
1.Check to ensure that the speed drive housing temperature is not extremely high during operation.
* A temperature of up to approximately 50ºC higher than the ambient temperature will not cause any problems.
2.Check to ensure that there are no abnormal rolling sounds with the bearings and/or friction
transmission parts.
3.Check to ensure that abnormal vibration is not being generated from the speed drive.
* If any of these abnormal events occur, stop operation immediately, disassemble and inspect the unit, or contact us.
4.Conrm that oil has been supplied at the specied level of the oil gauge (Check when the unit stops).
5.Check to ensure that the oil has not been contaminated. Check to ensure that oil gauge is
transparent enough.
6.Check to ensure that there is no oil leakage anywhere (for example, in oil seals on the input and
output shaft parts, O-rings, oil gauge, and/or the area around the oil lling and drain ports, etc.).
* If any oil leakage occurs, replace the necessary parts, or contact us.
1.Check to ensure that there is no excessive overload.
2.Check to ensure that pulleys, sprockets, and speed drive mounting
bolts are not loose.
3.Check to ensure that there are no problems in the electrical system.
4. Inspect and maintain major parts.
* If abnormal sounds occur inside of the speed drive, stop operation immediately,
disassemble and inspect the unit, or contact us.
5.Check to ensure that the specied time of replacement for
lubricating oil has not passed.
* Check to ensure that oil level has not decreased, and that it's not dark in
color. Check the specied replacement interval.
4-1 Daily inspection 4-2 Periodical inspection
Periodical Inspection
(approximately at least
every three months)
5
Troubleshooting
Symptoms Possible causes Remedies
When load is applied
The unit does not
rotate (drive)
Fuse has blown Abnormal load may have been applied After inspection, decrease load to the specied level
Fuse capacity may be insufcient Replace with a fuse with the specied capacity
Load is excessive Speed drive capacity may be insufcient Check the model and type again
Pressure contact of the driving
surface may be defective Inspect the pressure contact condition, and replace worn
parts, if necessary
The mated machine and its connecting mechanism have malfunctioned After inspection, adjust or repair
The unit rotates
(drives)
Temperature has
increased abnormally
(overheating)
Pressure contact of the driving surface
may be excessive Adjust the pressure contact condition
Voltage may decrease Consult the power company
Load is excessive After inspection, decrease load to the specied level
High viscosity oil Replace with the specied or equivalent oil
The amount of oil may be excessive,
insufcient, or oil may be deteriorated Replace with the specied or equivalent oil
(in the specied amount)
The rotation speed
has been unstable
The connecting part with the mated
machine may be defective After inspection, adjust or repair
High viscosity oil Replace with the specied or equivalent oil
Slipping occurs Load is excessive After inspection, decrease load to the specied level
Pressure contact of the driving
surface may be defective Adjust the pressure contact condition
The driving surface may have been worn Replace the ring and cone with normal parts
Slipping does not
occur
Electric power may decrease Consult the power company
Load is excessive After inspection, decrease load to the specied level
Abnormal sound
is heard
The unit may be running with the missing phase
(Three phases may be functioning as one phase) Inspect electric wires, and/or consult the power company
Sound has changed
when changing the
speed
Bearing on the output side may be damaged Replace the bearing
The drive surface on the output side
may be damaged Replace the ring and cone with normal parts
Sound has not
changed even when
changing the speed
Bearing on the input side may be damaged Replace the bearing
The drive surface on the input
shaft side may be damaged Replace the ring and cone with normal parts
When no load is applied
The motor key section may be damaged Replace the key and shaft with normal parts
The unit does not rotate (start)
The ring and cone may be disconnected Reapir the unit
The ring and cone may have contact failure Adjust the shim
Fuse may have blown Adjust terminal contact, or replace the fuse
The switch may have contact failure Adjust the contact part
The stator coil may have been disconnected Repair at a specialized factory
The connecting wire may have been
disconnected After inspecting the disconnected part, replace
Bearing may be damaged Replace the bearing
The connecting wire may have been
disconnected in one phase Replace with a complete set
The unit rotates
(starts)
The unit rotates
in the reverse direction Wiring connection may be incorrect Replace two of three power leads
The rotation speed
has not increased
The switch may have contact failure
(Governor switch on the single phase) Adjust the contact part
The stator coil may have been
short-circuited in one phase Repair at a specialized factory
The rotor may come into contact with the stator Replace the bearing, or repair at a specialized factory
High viscosity oil Replace with the specied or equivalent oil
The driving surface may have been worn Replace the driving part with a normal part
Abnormal sound
is heard
Sound has changed
when changing the
speed
Bearing on the output side may be damaged Replace the bearing
The drive surface on the output side
may be damaged Replace the ring and cone with normal parts
Sound has not
changed even when
changing the speed
Bearing on the input side may be damaged Replace the bearing
The drive surface on the input shaft side
may be damaged Replace the ring and cone with normal parts
The motor key section may be damaged Replace the key and shaft with normal parts
● Oil leakage occurs
O-ring may be defective Replace the deformed or cracked O-ring with a normal part
Oil seal may be defective Replace the hardened or deformed oil seal with a normal part
Mounting bolts may be loose Tighten the bolts properly
Lubricating oil may be excessive Adjust to the specied amount
Packing or bonding agent
may not have been xed Apply the bonding agent evenly Replace the packing
with a normal part
The pressure-release rubber plug
may have been left Remove the rubber plug