Noiseken Lss-6000 series User manual

INSTRUCTION MANUAL

INJECTIONUNIT

ForLIGHTENINGSURGESIMULATOTR

LSS-6000SERIES

MODEL:LSS-INJ6400SIG

NOISELABORATORYCO.,LTD. 2.01Edition

AEE00146-00E-1B

NOTICE

The contents of this booklet are subject to change without prior notice.

No part of this booklet may be reproduced or transferred, in any form, for any purpose,

without the permission of Noise Laboratory Co., Ltd.

The contents of this booklet have been thoroughly checked. However, if a doubtful point,

an error in writing or a missing is found, please contact us.

Noise Laboratory Co., Ltd. shall have no liability for any trouble resulting from the

misuse or improper handling of this product regardless of the contents of this booklet or

arising from the repair or remodeling of this product by a third party other than Noise

Laboratory Co., Ltd. or its authorized person.

Noise Laboratory Co., Ltd. shall have no liability for any trouble resulting from the

remodeling or modification of this product.

In no event shall Noise Laboratory Co., Ltd. be liable for any results arising from the use

of this produc

IMPORTANT SAFETY PRECAUTIONS

The following is very important matters in order to safely handle this product (called the unit

hereafter). Read carefully and strictly observe them.

1. As the unit outputs high voltage (6600V maximum) and great current

(157A maximum) by surge from LSS-6000 series, carefully handle it.

Mishandlingorcarelessoperationmayresultin a fatalwound.

2. Use of the unit and the lightning surge simulator (LSS-6000 series) unit

in an explosive area such as "No fire" area etc. is prohibited. If used in

such an area, it is liable to cause combustion or ignition due to

discharge.

3. Any person who has an implanted pacemaker in the body should not

operate this unit. Furthermore, such a person should not enter the test

area while this unit is operating.

4. Test equipment to be used with this unit should be capable of insulating against

at least a voltage of 6600V. The equipment under test (called EUT hereafter)

using this unit should be performed in a protective enclosure or cover against

scatteringbroken pieces, fireelectricshock,etc.

5. When connecting this unit to accessories for test waveforms and test conditions,

optional equipment and other equipment, press STOP button of the lightening

surge simulator (LSS-6000 series) and check that lamp of STOP button is lighting

up beforehand. Otherwise, you may receive an electric shock. There may be

residual voltage even if the test is stopped. Therefore, start operation after a lapse

ofmorethan 3seconds.

<LSS-6000Series >

LSS-6010,LSS-6110:CombinationWaveGenerator

LSS-6030, LSS-6130: Combination Wave, 10/700µs Surge, 0.5µs/100kHz Ring

Wave Generator

Memorandum

2.APPLICATION FORM FOR INSTRUCTION MANUAL

Weplaceanorderforaninstructionmanual.

Model: LSS-INJ-6400SIG

Serial No.:

Applicant:

Companyname:

Address:

Department:

Personincharge:

TelNo.:

FaxNo.

Cut off this page "APPLICATION FORM FOR INSTRUCTION

MANUAL"from this volume andkeep itforfuture usewithcare.

When an INSTRUCTION MANUAL is required, fill in the above Application Form and

mailorfaxittothefollowingsalesdepartmentofourcompany.

To: NoiseLaboratoryCo.,Ltd.

1-4-4 Chiyoda Chuo-ku SagamiharaCity,

Kanagawa Pref., 252-0237 Japan

Tel: +81-(0)42-712-2051 Fax: +81-(0)42-712-2050

Cut

line

Memorandum

3. TABLE OF CONTENTS

1.IMPORTANT SAFETY PRECAUTIONS .................................................................. 1

2. APPLICATION FORM FOR INSTRUCTION MANUAL ....................... 3

3. TABLE OF CONTENTS

..................................................................................................... 5

4. PREFACE

.................................................................................................................................................. 6

4-1

PREFACE

............................................................................................................................................................... 6

4-2

UNCTIONSANDCAPABILITIES ........................................................................................................................... 6

5.BASICSAFETYPRECAUTIONS

......................................................................... 7

6. APPEARANCE OF THE UNIT

................................................................................ 9

7. HOW TO CONNECT EQUIPMENT

.............................................................. 11

7-1

ONNECTIONOF

EAR

ANEL

..................................................................................................................................11

7-2

ONNECTIONOF

RONT

ANEL

(

INCASEOF

LSS-6000

ERIES

) ..........................................................................11

7-3

ONNECTIONOFTHEFRONTPANEL

(

INCASEOF

LSS-6230) .................................................................................12

7-3

ETTING

HEN

RRESTORS

OUPLING

....................................................................................................................13

7-4

ETTING

HEN

APACITORS

OUPLING

...................................................................................................................15

8. BLOCK CHART

............................................................................................................................ 17

9. SPECIFICATIONS

.................................................................................................................... 18

10. ACCESSORIES

........................................................................................................................ 19

11. WARRANTY

................................................................................................................................... 20

12. MAINTENANCE

....................................................................................................................... 22

13. NOISE LABORATORY SUPPORT NETWORK

................. 23

4. PREFACE

4-1

PREFACE

We thank you for your purchase of the injection unit for the Lightening Surge Simulator LSS-6000

series:LSS-INJ6400SIG.ThismanualcontainshowtousetheLSS-INJ6400SIGandotherimportant

information. In order to obtain the highest performance from your LSS-INJ6400SIG, thoroughly

understandthecontentsofthismanualanduseasreadyreferenceforoperation.

The unit is the injection unit for tests for interconnection lines described in IEC61000-4-5.

Notice

The unit is just only for Lightening Surge Simulator (LSS-6000

Series).

For details about how to use Lightening Surge Simulator

(LSS-6000 Series), refer to the instruction manual of each

model.

4-2

Functionsand capabilities

1. The unit is used for the surge immunity tests for interconnection lines described

in IEC61000-4-5.

2. EUT’s power capacity is DC50V/1A. The unit can be used to inject high voltage

surge (maximum 6600V) to interconnection lines.

3. Bypassing 20mH inductor is available by connecting the connection plug in the

accessory to the inductor bypass terminal.

4. The protective arrestor in the accessory is attachable between each line and

ground.

5.BASICSAFETYPRECAUTIONS

1. As the unit outputs high voltage (6600V maximum) and great current

(157A maximum) by surge from LSS-6000 series, carefully handle it.

Mishandling or careless operation may result in a fatal wound. Do not touch the

surge in connector, DC line out connector, DC line in terminal in conducting

testsbecausehigh voltage isgenerated.

2. Use of the unit and the lightning surge simulator (LSS-6000 series) unit

in an explosive area such as "No fire" area etc is prohibited. If used in

such an area, it is liable to cause combustion or ignition due to

discharge.

3. Any person who has an implanted pacemaker in the body should not

operate this unit. Furthermore, such a person should not enter the test

area while this unit is operating. Otherwise, the electronic medical device

can malfunction so that can result fatal.

4. Mishandling or careless operation may result in fatal wounds.

5. Test equipment to be used with this unit should be capable of insulating against

at least a voltage of 6600V. The equipment under test (called EUT hereafter)

using this unit should be performed in a protective enclosure or cover against

scatteringbroken pieces, fireelectricshock,etc.

6. Do not touch surge in cables, line out cables etc. Otherwise, a fatal

accident may happen.

7. In case of touching the surge in connector, the socket of DC line out (the

hole for inserting the connection plug), and DC line in terminals just after

conducting tests, as it takes about 3 seconds for automatic elimination

of electricity of the lightening surge simulator, do not touch them for this

interval.

8. Never fail to connect PE terminal to the FG terminal of the lightening

surge simulator by PE cable (accessory).

9. EUT can be electrified by high voltage after injecting surge. Eliminate

electricity of EUT before touching it.

10. In case of touching DC line out connector, never fail to make high

voltage circuit “OFF” status by pressing STOP button or EMERGENCY

button.

11. Connect the connection plug, the capacitor / arrestor unit, the arrestor

unit, and the surge protection arrestor correctly and firmly depending on

the test application. Misconnection may cause very dangerous situation

because of residual high voltage.

12. Never fail to watch the unit, the lightening surge simulator, and EUT in

operation.

13. Do not open the unit because high voltage is generated internally.

14. In case of bypassing the inductor of each line’s decoupling network, as

the surge can be back to the input side with some UT impedance

condition, connecting protection instruments is recommendable. The

surge protection arrestor in the accessory can connect between each

line and ground. The discharge starting voltage of the arrestor is

approximately 350V under 1kV/µs condition. ven if the arrestor is

connected, the voltage less than the discharge starting voltage may

return to line input side and damage the power supply. In such a case,

connect a protective instrument between the power supply and line in.

15. Avoid using or storing the unit in high or low temperature environment.

(Operatingtemperaturerange:15-35°C /Operatinghumidityrange: 25-75%)

16. Ifdewingor condensationoccurs,thoroughlydryit beforeoperatingtheunit.

17. Avoid using the unit in anextremelyhumid or dusty place.

18. Our company and sales agents shall have no responsibility for any accident

resulting in injury or death, any breakage or resultant damages due to

irresponsiblehandling.

19. Only a qualified engineer can perform repair, maintenance and internal

adjustmentof the unit.

20. Use the accessories and optional equipment supplied by our company for safe

handling.

21. Avoidgiving astrong shockto theunit.

22. Do not wipe the unit with thinner, alcohol or similar solvent. When the body is

dirty, soakaclothindetergent,squeezetheclothandwipethe bodywithit.

6.APPEARANCE OF THE UNIT

FRONT PANEL

1 2 3 4 GND

INTERCONECTION LINE UNIT LSS-INJ6400SIG

COM HOT

6.6kV MAX

L L L L

1 2 3 4 GND

INDUCTORS BY-PASS

SURGE PROTECTION

COM

OUT1

OUT2

OUT3

OUT4

GND

HOT

SURGE RETURN SURGE INJ

LINE SELECT

ARRESTORS

COUPLING

CAPACITORS

COUPLING

LINE SELECT

LINE IN

LINE OUT1 LINE OUT2 LINE OUT3 LINE OUT4 LINE OUT GND SURGE IN COM

LINE OUT

SURGE IN

SURGE

IN HOT

①⑦

③

②

④

⑤

⑥

①

①①

①

SURGEINCONNECTOR[SURGEIN:HOT,COM]:Usedforinputtingsurge fromthe

lightning surge simulator. Connect [HOT] to [L1] of LSS-6000 series and [COM] to [L2]

bythe surgeconnectingcable.

WhenusingLSS-6230,theHOTandCOMsidesshallbeconnectedtotheLandN

②

②②

②

sidesof EUTLINEOUTPUTterminals,respectively,byusingthesupplied

③

③③

③

Surge INCable (forLSS-6230)

④

④④

④

ARRESTORS COUPLING PART [ARRESTORS COUPLING]: Connects the

capacitor /arrestorunitorthearrestorunit(accessory)incaseofarrestorcouplingtest.

⑤

⑤⑤

⑤

CAPACITORS COUPLING PART [CAPACITORS COUPLING]: Connects the

connectionplug(accessory)incaseofcapacitorcouplingtest.

⑥

⑥⑥

⑥

SURGE INJECTION SETTING PART [SURGE INJ LINE SELECT] [SURGE

RETURNLINESELECT]:Selectssurgeinjectionlineandreturnline.

⑦

⑦⑦

⑦

SURGE PROTECTION INSTRUMENT CONNECTOR [SURGE PROTECTION]:

Used for connecting surge protection instruments to avoid surge return. A gas arrestor

(90V) is connected when shipped. Remove the gas arrestor or connect other surge

protectioninstrumentsdependingoncases.

⑧

⑧⑧

⑧

INDUCTOR BY-PASS CONNECTOR [INDUCTORS BY-PASS]: Connects the

connection plug in case of bypassing inductors in the decoupling network. In case of

bypassinginductors,neverfailtobypassalllines.

⑨

⑨⑨

⑨

DC LINE OUT CONNECTOR [LINE OUT: 1,2,3,4,GND]: Supplies power to EUT and

injectssurgetolinessetbysurgeinjectionsetpart.

REAR PANEL

1 2 3 4

INTERLOCK

1 2

ＬＩＮＥＩＮ

⑧

⑩ ⑨

⑧

⑧⑧

⑧DCLINEINTERMINAL [LINEIN]:InputspowerforEUT.

⑨

⑨⑨

⑨INTERLOCK CONNECTOR [INTERLOCK: 1,2]: Connect [1] to the lightening surge

simulator’s interlock connector by the interlock connection cable (accessory). Connect

interlockconnector(ofthesurgesimulator’saccessory)to[2].

⑩

⑩⑩

⑩PE TERMINAL [PE]: Protective Earth terminal of the unit. Never fail to connect [PE] to FG

terminalofthelighteningsurgesimulator(LSS-6000series)byPEcable(accessory).

7. HOW TO CONNECT EQUIPMENT

7-1

Connection of Rear Panel

Connect PE terminal to FG terminal of LSS-6000 series by PE cable (accessory) as indicating in the

figure below. Connect the interlock connector [1] to the LSS-6000 series interlock connector by the

interlock cable (accessory). As not attached, prepare cable to Line In terminal (material:

AGW10-24).

1 2 3 4

INTERLOCK

1 2

ＬＩＮＥＩＮ

EUT供給電源へ

（添付品）

インターロックケーブル

LSS-6000シリーズ

インターロックコネクタへ

FG端子へ

P ケーブル

（添付品）

LSS-6000シリーズ

7-2

Connection of Front Panel (in case of LSS-6000 Series)

Connect the surge in connector [SURGE IN: HOT, COM] to the surge out terminal [L1, L2]

by the surge in cable (accessory). Connect line out connecter [LINE OUT: 1,2,3,4,GND] to

EUT by DC line cable.

L1 L2 PE

ＬＳＳ－６０００シリーズ

LINE ON

ＥＵＴ（供試体）へ

サージ入力ケーブル

（添付品）

1 2 3 4 GND

INTERCONECTION LINE UNIT

LSS-INJ6400SIG

COM HOT

6kV MAX

L L L L

1 2 3 4 GND

INDUCTORS BY-PASS

SURGE PROTECTION

COM

OUT1

OUT2

OUT3

OUT4

GND

HOT

SURGE RETURN SURGE INJ

LINE SELECT

ARRESTORS

COUPLING

CAPACITORS

COUPLING

LINE SELECT

LINE IN

LINE OUT1 LINE OUT2 LINE OUT3 LINE OUT4 LINE OUT GND SURGE IN COM

LINE OUT

SURGE IN

SURGE

IN HOT

ライン出力ケーブル

（添付品）

To the FG of LSS-6000

series

PEcable(Accessory)

TothepowersupplyforEUT

Interlockcable(Accessory)

To the Interlock connector of

LSS-6000series

LSS-6000Series

ToEUT

Line outcable

(Accessory)

Surgeincable

(Accessory)

7-3

Connection of the front panel (in case of LSS-6230)

ConnectionoftheLSS-INJ6400SIGtotheLSS-6230isdonebyusingthe

suppliedSurgeInCable.Connectthesafetysocketsideofthecablestothe

SURGEINterminalsontheLSS-INJ6400SIGandsolderlessterminalsidetothe

EUTLINEOUPTUT(L,N)terminalsontheLSS-6230.

Next, connect the safety socket side of the supplied Line Out Cables to the

LINE OUT terminals (LINE OUT , 2, 3, 4, GND). Connect the EUT to the other

end of the cables (clip side)

Surge in cable (Accessory)

ＥＵＴ

GND

INTERCONECTION LINE UNIT

LSS-

INJ6400SIG

COM

HOT

6kV MAX

GND

INDUCTORS

PASS

SURGE

PROTECTION

COM

OUT1

OUT2

OUT3

OUT4

GND

HOT

SURGE RETURN

SURGE I

LINE SELECT

ARRESTORS

COUPLING

CAPACITORS

COUPLING

LINE SELECT

LINE IN

LINE OUT1

LINE OUT2

LINE OUT3

LINE OUT4

LINE OUT GND

SURGE IN COM

LINE OUT

SURGE IN

SURGE

IN HOT

Lineoutcable

（Accessory）

7-3

Setting When Arrestors Coupling

(1)ToinjectsurgetoLine-Line

Example: In case of injection line: [OUT1] and return line: [OUT2]

1 2 3 4 GND

COM HOT

L L L L

1 2 3 4 GND

INDUCTORS BY-PASS

SURGE PROTECTION

COM

OUT1

OUT2

OUT3

OUT4

GND

HOT

SURGE RETURN SURGE INJ

LINE SELECT

ARRESTORS

COUPLING

CAPACITORS

COUPLING

LINE SELECTLINE IN

LINE OUT1 LINE OUT2 LINE OUT3 LINE OUT4 LINE OUT GND SURGE IN COM

LINE OUT

SURGE IN

SURGE

IN HOT

6.6kV MAX

①

Connect the capacitor / arrestor unit (accessory) or the arrestor unit (accessory) to

[ARRESTORSCOUPLING].

*Use the capacitor / arrestor unit if transmission signal of EUT is less than 5kHz, and use

thearrestorunitifmorethan5kHz.

②

Connect the connection plug to [SURGE INJ LINE SELECT] [SURGE RETURN LINE

SELECT]. The above figure shows the example of setting [OUT1] as the surge injection

lineand[OUT2]asthesurgereturnline.

③

The gas arrestor (90V) is connected to [SURGE PROTECTION]. Remove the gas

arrestororconnectinganothersurgeprotectioninstrumentdependingonnecessity.

*The gas arrestor is connected when shipped. The gas arrestor should be changed if it

does not emit light when surge injected. In case of using surge absorbers etc other than

thegas arrestor,connectasurgeprotectioninstrumentdependingon testconditions.

④

In case of bypassing the inductor (20mH) in the decoupling network, connect the

connectionplug(accessory)to[INDUTORSBY-PASS].Neverfailtobypassalllines.

*In case of bypassing the inductor (20mH), the surge may return to the line input side and

damageEUT.Besides,thesurgemaynotinjecttoEUT.

(2) To inject surge to Line-Ground

Example: In case of injection line: [OUT1] and return line: [GND].

1 2 3 4 GND

COM HOT

L L L L

1 2 3 4 GND

INDUCTORS BY-PASS

SURGE PROTECTION

COM

OUT1

OUT2

OUT3

OUT4

GND

HOT

SURGE RETURN SURGE INJ

LINE SELECT

ARRESTORS

COUPLING

CAPACITORS

COUPLING

LINE SELECTLINE IN

LINE OUT1 LINE OUT2 LINE OUT3 LINE OUT4 LINE OUT GND SURGE IN COM

LINE OUT

SURGE IN

SURGE

IN HOT

6.6kV MAX

① Connect the capacitor / arrestor unit (accessory) or the arrestor unit (accessory) to

[ARRESTORSCOUPLING].

*Use the capacitor / arrestor unit if transmission signal of EUT is less than 5kHz, and use

thearrestorunitifmorethan5kHz.

② Connect the connection plug to [SURGE INJ LINE SELECT] [SURGE RETURN LINE

SELECT]. The above figure shows the example of setting [OUT1] as the surge injection

lineand[GND]asthesurge returnline.

③ The gas arrestor (90V) is connected to [SURGE PROTECTION]. Remove the gas

arrestororconnectinganothersurgeprotectioninstrumentdependingonnecessity.

*The gas arrestor is connected when shipped. The gas arrestor should be changed if it

does not emit light when surge injected. In case of using surge absorbers etc other than

thegas arrestor,connectasurgeprotectioninstrumentdependingon testconditions.

④ In case of bypassing the inductor (20mH) in the decoupling network, connect the

connectionplug(accessory)to[INDUTORSBY-PASS].Neverfailtobypassalllines.

*In case of bypassing the inductor (20mH), the surge may return to the line input side and

damageEUT.Besides,thesurgemaynotinjecttoEUT.

7-4 Setting When Capacitors Coupling

(1)ToinjectsurgetoLine-Line

Example: In case of injection line: [OUT1] and return line: [OUT2]

1 2 3 4 GND

COM HOT

6.6kV MAX

L L L L

1 2 3 4 GND

INDUCTORS BY-PASS

SURGE PROTECTION

COM

OUT1

OUT2

OUT3

OUT4

GND

HOT

SURGE RETURN SURGE INJ

LINE SELECT

ARRESTORS

COUPLING

CAPACITORS

COUPLING

LINE SELECTLINE IN

LINE OUT1 LINE OUT2 LINE OUT3 LINE OUT4 LINE OUT GND SURGE IN COM

LINE OUT

SURGE IN

SURGE

IN HOT

① Connect the connection plug (accessory) to

[CAPACITORSCOUPLING].

②

Connect the connection plug to [SURGE INJ LINE SELECT] [SURGE RETURN LINE

SELECT]. The above figure shows the example of setting [OUT1] as the surge injection

lineand[OUT2]asthesurgereturnline.

③

The gas arrestor (90V) is connected to [SURGE PROTECTION]. Remove the gas

arrestororconnectinganothersurgeprotectioninstrumentdependingonnecessity.

*The gas arrestor is connected when shipped. The gas arrestor should be changed if it

does not emit light when surge injected. In case of using surge absorbers etc other than

thegas arrestor,connectasurgeprotectioninstrumentdependingon testconditions.

④

In case of bypassing the inductor (20mH) in the decoupling network, connect the

connectionplug(accessory)to[INDUTORSBY-PASS].Neverfailtobypassalllines.

*In case of bypassing the inductor (20mH), the surge may return to the line input side and

damageEUT.Besides,thesurgemaynotinjecttoEUT.