ABB BullsEye 7 User manual

User’s Guide
BullsEye®7
505 942-102
2004-02

The information in this document can be subject to change without prior notice and should not be
regarded as an undertaking from ABB. ABB assumes no responsibility for errors that can appear in
this document.
ABB is not responsible for damage incurred by the use of this document or software or hardware des-
cribed in this document.
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© ABB Automation Technology Products AB
Article number: 505 942-102
Date: 2004-02
ABB Automation Technology Products AB
Arc Welding & Application Equipment
S-695 82 Laxå
Sweden

BullsEye®7
TABLE OF CONTENTS
Page
505 942-102 3
1 Introduction ................................................................................................................. 5
1.1 How to use this Manual ..................................................................................... 5
1.2 What you must know before you use the Robot................................................ 5
2 Technical Specification................................................................................................ 7
2.1 Unit Specifications............................................................................................. 7
2.2 Physical Dimensions.......................................................................................... 7
3 Product Description .................................................................................................... 9
3.1 Tool Center Point (TCP) .................................................................................... 9
3.2 Theory of Operation........................................................................................... 10
3.3 BullsEye® Advantages..................................................................................... 11
4 BullsEye® Installation ................................................................................................ 13
4.1 Mechanical Installation...................................................................................... 13
4.2 Electrical Installation ......................................................................................... 14
4.3 Software Installation .......................................................................................... 16
5 Operation ..................................................................................................................... 25
5.1 Basic Operation.................................................................................................. 25
6 Advanced Setup Information ..................................................................................... 29
6.1 Global routines in the BullsEye.sys module:..................................................... 29
7 User’s Guide................................................................................................................. 33
7.1 Program execution ............................................................................................. 33
7.2 Fault management.............................................................................................. 33
8 Maintenance................................................................................................................. 39
9 Reservdelsförteckning/Spare parts list...................................................................... 41

BullsEye®7
4505 942-102

BullsEye® 7
Introduction
505 942-102 5
1 Introduction
1.1 How to use this Manual
This manual provides information on installation, preventive maintenance, trouble
shooting and operation of the BullsEye®product.
1.2 What you must know before you use the Robot
The power supply must always be switched off whenever work is carried out in the
controller cabinet.
NOTE! Even though the power is switched off at the robot controller, there may be
live cables which are connected to external equipment and are consequently not
affected by the mains switch on the controller.
Circuit boards - printed boards and components - should never be handled without
Electro-Static-Discharge (ESD) protection. Use the wrist strap located on the
inside of the controller door whenever handling any of these components.