Nokia 5230 Instruction manual

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

SERVICE MANUAL

Level 1&2

RM-588 / RM-593 / RM-594 / RM-629

Transceiver characteristics

Band

•EGSM 850/900/1800/1900

• WCDMA 900/2100 (RM-588)

• WCDMA 850/1700-2100 (RM-593)

• WCDMA 850/1900 (RM-594)

• WCDMA 850/2100 (RM-629)

Display

nHD 3.2” TFT, up to 16 million colours (640x360 pixel

resolution)

active area 39.6 mm x 70.4 mm

16:9 aspect ratio

Camera

2.0 Mpix (1600 x 1200), CMOS

3x digital zoom

Operating System

Symbian OS ver. 9.4 Series60 5th Edition (5.0)

Connections:

oCellular radio: 3GPP

GSM+(E)GPRS+WCDMA+HSDPA

oUSB 2.0 (micro USB), Bluetooth wireless

technology 2.0 + EDR + A2DP + AVRCP

3.5 mm AV connector

Talk time

Standby

GSM:

Up to 7 h

WCDMA

Up to 4 h 18 m

GSM:

Up to 438 h

WCDMA:

Up to 458 h

Note: Talk times are dependent on network

parameter settings.

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

Table of Contents

Change history.................................................................................................................................................................................... 3

1. Copyright..................................................................................................................................................................................... 4

2. Warnings and cautions........................................................................................................................................................... 5

2.1 Warnings............................................................................................................................................................................ 5

2.2 Cautions.............................................................................................................................................................................. 5

3. ESD protection ........................................................................................................................................................................... 6

4. Care and maintenance............................................................................................................................................................ 7

5. Battery information................................................................................................................................................................. 8

6. Exploded view ........................................................................................................................................................................... 9

7. Service devices ........................................................................................................................................................................10

8. SW-update ................................................................................................................................................................................11

9. Disassembly instructions .....................................................................................................................................................12

10. Assembly Hints ........................................................................................................................................................................19

11. Solder Components................................................................................................................................................................24

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

CHANGE HISTORY

Status

Version No.

Date

Comments

Approved 1.0 14.9.2009 First approved version

Approved 2.0 23.9.2009 Variant info updated

Approved 3.0 11.1.2010 Variant info, Exploded view and

disassembly sequence updated

Approved 4.0 22.3.2010 Exploded view updated

Approved 5.0 16.4.2010 Exploded view updated

Approved 7.0 1.6.2010 Touch panel assembly hints added

Approved 8.0 11.8.2010 Removed trash can symbol for screws

I0023 and I0030 in disassy instructions

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to

carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA

service suppliers, and the content of it is confidential. Please note that NOKIA provides also other

guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and

comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may

exist. If you find any errors or if you have further suggestions, please notify NOKIA using the

address below:

Nokia Care Academy

service.manuals@nokia.com

Please keep in mind also that this documentation is continuously being updated and modified,

so watch always out for the newest version.

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

1. COPYRIGHT

Reproduction, transfer, distribution or storage of part or all of the contents in this document in

any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of

Nokia Corporation. Other product and company names mentioned herein may be trademarks or

tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes

and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special,

incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no

warranties of any kind, either express or implied, including, but not limited to, the implied

warranties of merchantability and fitness for a particular purpose, are made in relation to the

accuracy, reliability or contents of this document. Nokia reserves the right to revise this

document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

2. WARNINGS AND CAUTIONS

Please refer to the phone’s user guide for instructions relating to operation, care and

maintenance including important safety information. Note also the following:

2.1 Warnings

1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE

MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS,

EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE

DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF

ENERGY.

2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN

POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING

AREAS ETC.

3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY

INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT

A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS.

OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

2.2 Cautions

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist

strap is worn.

3. Use only approved components as specified in the parts list.

4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing

and alignment.

5. Ensure all cables and wires are repositioned correctly

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

3. ESD PROTECTION

Nokia requires that service points have sufficient ESD protection (against

static

electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD

protection. The SIM card can be replaced without ESD protection if the product

is otherwise ready for use.

To replace the covers ESD protection must be applied.

All electronic parts of the product are susceptible to ESD. Resistors, too, can be

damaged by static electricity discharge.

All ESD sensitive parts must be packed in metallized protective bags during

shipping and handling outside any ESD Protected Area (EPA).

Every repair action involving opening the product or handling the product

components must be done under ESD protection.

ESD protected spare part packages MUST NOT be opened/closed out of an ESD

Protected Area.

For more information and local requirements about ESD protection and ESD

Protected Area, contact your local Nokia After Market Services representative.

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

4. CARE AND MAINTENANCE

This product is of superior design and craftsmanship and should be treated with care. The

suggestions below will help you to fulfil any warranty obligations and to enjoy this product for

many years.

•Keep the phone and all its parts and accessories out of the reach of small children.

•Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can

contain minerals that will corrode electronic circuits.

•Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

•Do not store the phone in hot areas. High temperatures can shorten the life of

electronic devices, damage batteries, and warp or melt certain plastics.

•Do not store the phone in cold areas. When it warms up (to its normal temperature),

moisture can form inside, which may damage electronic circuit boards.

•Do not drop, knock or shake the phone. Rough handling can break internal circuit

boards.

•Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

•Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

•Use only the supplied or an approved replacement antenna. Unauthorised antennas,

modifications or attachments could damage the phone and may violate regulations

governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

5. BATTERY INFORMATION

Note: A new battery’s full performance is achieved only after two or three complete charge and

discharge cycles! The battery can be charged and discharged hundreds of times but it will

eventually wear out.

When the operating time (talk-time and standby time) is noticeably shorter than normal, it is

time to buy a new battery. Use only batteries approved by the phone manufacturer and

recharge the battery only with the chargers approved by the manufacturer.

Unplug the charger when not in use. Do not leave the battery connected to a charger for longer

than a week, since overcharging may shorten its lifetime.

If left unused a fully charged battery will discharge itself over time Temperature extremes can

affect the ability of your battery to charge.

For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by

leaving the product switched on until it turns itself off (or by using the battery discharge facility

of any approved accessory available for the product).

Do not attempt to discharge the battery by any other means Use the battery only for its

intended purpose.

Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object

(coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips

on the battery) for example when you carry a spare battery in your pocket or purse.

Shortcircuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions,

will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C

and 25°C (59°F and 77°F).

A phone with a hot or cold battery may temporarily not work, even when the battery is fully

charged. Batteries’ performance is particularly limited in temperatures well below freezing.

Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g.

recycling).

Do not dispose as household waste.

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

6. EXPLODED VIEW

LCD FRAME ASSY

(I0006 - I0011)

ANTENNA MODULE

(I0024 - I0027)

BATTERY COVER ASSY

(I0031 - I0032)

PWB ASSY

(I0012 - I0021, I9998)

Only available as

assembly

These parts can not be

reused after removal

Ver. 5.0

LCD AM TFT 360x640

I0005

A-COVER

I0001

TOUCH PANEL ASSY

I0002

TOUCH FRAME ASSY

I0003

UPPER FLEX ASSY

I0006

EARPIECE GASKET

I0010

EARPIECE

I0009

LCD FRAME

I0011

LNA SHIELD

I0020

IHF SPEAKER

I0024

IHF FRONT GASKET

I0025

SLIDE KEY

I0029

SIDE BAND ASSY

I0028

BATTERY COVER

I0031

STYLUS

I0032

DC JACK

I0026

TUBE SHIELD

I0014

HUSB SHIELD

I0013

GPS SHIELD

I0012

LIGHT SWAP PWB

I0019

CAMERA

I0022

SCREWS

I0023

KEYMAT

I0004

UI FLEX ASSY

I0007

DISPLAY ADHESIVE

I0008

RF SHIELD

I0017

BEWI SHIELD

I0015

KAZUU SHIELD

I0016

TYPE LABEL

I0021

WATER INGRESS LABEL

I9998

BT SHIELD

I0018

B-COVER

I0027

BATTERY SIDE

PUSHER STICKER

I0033

SCREWS

I0030

Phones with stylus (thick Battery cover):

RM-625, RM-588 (SEAP, China, India, MENA)

Phones without stylus (thin Battery cover):

RM-594, RM-588(Europe, Eurasia), RM-629, RM-593

NOTE: If TOUCH PANEL ASSY or

TOUCH FRAME ASSY is damaged,

both of them need to be renewed.

However, if TOUCH PANEL ASSY and

TOUCH FRAME ASSY are undamaged,

they should be reused.

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

7. SERVICE DEVICES

FLS-5 Flash Device

CA-101 Service Cable

AC-4 Travel Charger

BL-5J Battery

SS-195 Display removal tool

SS-88 Camera removal tool

NMP standard toolkit (v2)

For more information, refer to the

Service Bulletin (SB-011) on NOKIA

Online. Supplier or manufacturer

contacts for tool re-order can be

found in “Recommended service

equipment” document on NOKIA

Online.

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

8. SW-UPDATE

Flash concept - (Point of Sales)

To use the FLS-5 Flash Dongle, follow the user guide inside the sales package.

Please check always for the latest version of flash software, wich is available on Nokia Online.

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

9. DISASSEMBLY INSTRUCTIONS

1) Nokia 5230 disassembly. 2) You must use the Nokia Standard Toolkit version

2. You will also need the SS-88 camera removal tool,

SS-195 display removal tool and a DC plug.

3) First remove the stylus. 4) Use the opening notch to release the BATTERY

COVER.

5) Remove the BATTERY COVER. If there is a battery

inserted, remove it also.

6) Unscrew the four TORX+ size 5 screws in the

order shown. Remove them with the tweezers.

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

7) Release the snaps of the SIDE BAND ASSY with the

SRT-6.

8) Release also the snaps on the other side with the

SRT-6. Remove the SIDE BAND ASSY.

9) Remove the SLIDE KEY with the tweezers. 10) To remove the A-COVER, first release the clip

from the bottom corner with the SS-93.

11) Continue to the bottom side and release two

clips holding the A-COVER.

12) Then release the remaining clips on both sides

of the phone.

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

13) The A-COVER can now be separated. 14) Turn over the TOUCH PANEL ASSY and the TOUCH

FRAME ASSY as shown. Be careful not to break the

flex!

15) Protect the LCD with a protective film. 16) Release the KEYMAT with the tweezers.

17) Insert the SS-195 display removal tool between

the LCD and the LCD FRAME ASSY. Carefully slide the

tool underneath the LCD to loosen the adhesive.

18) Lift up the bottom side of the LCD and then

carefully lay it down. Be careful not to break the

flex!

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

19) Unscrew the two TORX+ size 5 screws in the

order shown.

20) Lift up the LCD FRAME ASSY and the ENGINE

BOARD. Then remove the B-COVER.

21) Use the SS-93 to open the LCD FRAME ASSY

connector. While opening the connector, be careful

not to damage the connector

or any nearby

components!

22) Also, open the UPPER FLEX ASSY connector on

the top side of the phone with the SS-93. Be careful

not to damage the components nearby!

23) Turn over the ENGINE BOARD. Be careful not to

break the flex!

24) Open the locking mechanism of the LCD

connector. Be careful not to damage the

components nearby!

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

25) Release the LCD connector with the tweezers. 26) Open the TOUCH PANEL connector with the SS-

93. Be careful not to damage the connector - or any

nearby components!

27) The engine board can now be separated. 28) Use the dental tool to release all these lids. Be

aware of the sharp point of the dental tool - be

careful not to injure yourself!

29) Remove the lids with the tweezers. Do not use

them again. Discard them.

30) Use the camera removal tool SS-88 to lift up the

camera.

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

31) Release the remaining lid with the dental tool.

Do not use it again. Discard it.

32) Remove the LCD FRAME ASSY.

33) Remove also the LCD. 34) Use the SS-93 to detach the UPPER FLEX ASSY.

Remove it with the tweezers.

35) Lever out the EAR PIECE with the dental tool. 36) Remove it with the tweezers. Remove also the

remains of the GASKET from the EAR PIECE.

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

37) Use the DC plug to lift up the DC JACK. 38) Lift up the IHF SPEAKER with the SS-93 and

remove it using tweezers. Remains of the GASKET

have to be removed from the IHF SPEAKER.

39) Peel out the corner of the IHF SPEAKER GASKET

with the dental tool and remove it with tweezers.

Do not use it again. Discard it.

40) Use the SS-93 to detach the TOUCH FRAME ASSY

from the TOUCH PANEL ASSY. TOUCH FRAME ASSY and

TOUCH PANEL ASSY can now be separated.

Note:

TOUCH PANEL ASSY or TOUCH FRAME ASSY is

damaged, both of them need to be renewed.

However, If TOUCH PANEL ASSY and TOUCH FRAME

ASSY are undamaged, they should be reused

41) Also, make sure the adhesive which is on top of

the TOUCH PANEL ASSY is removed while detaching

the TOUCH FRAME ASSY.

42) Nokia 5230 disassembly is now complete.

-END OF DISASSEMBLY-

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

10. ASSEMBLY HINTS

1) Start assembling the device from the A-COVER.

Note that the microphone hole is located in the

bottom end of the A-COVER.

2) Place the TOUCH PANEL ASSY to the A-COVER. Start

from the top side of the TOUCH PANEL ASSY and

make sure it is correctly placed under the A-COVER

clips.

3) Lower down the bottom end of the TOUCH PANEL

ASSY.

4) Remove the protective film from the TOUCH

FRAME ASSY.

5) Align the TOUCH FRAME ASSY on top of the A-

COVER. Start attaching the TOUCH FRAME ASSY from

the top side clips.

6) Press down the four shown clips carefully to lock

the TOUCH FRAME ASSY on its place.

Nokia 5230

RM-588 / RM-593 / RM-594 / RM-629

Service Manual Level 1&2

7) Connect the TOUCH PANEL ASSY connector to the

PWB. While connecting the connector be careful not

to damage any of the nearby components.

8) Position the LCD as shown and use the tweezers

to place the LCD flex to the connector. Be careful not

to damage the flex.

9) Close the locking mechanism with the SS-93. 10) Place the LCD FRAME ASSY as shown and connect

the UI FLEX ASSY connector to the PWB. Be careful

not to damage the connector.

11) Connect the UPPER FLEX ASSY connector also. Be

careful not to damage any nearby components.

12) Turn over the LCD FRAME ASSY and place it on

top of the engine board. Be careful not to damage

the flexes!

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