Nokia 6310 User manual

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Nokia Mobile Phones Customer Care E&A SQX 00359-en MWy
Technical Services, Repair Concepts Confidential 15.01.2002
Service Manual
Nokia 6310
NPE-4
Service Level 2
Copyright © Nokia Mobile Phones. This material, including documentation and any related computer
programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved.
Copying, including reproducing, storing, adapting or translating, any or all of this material requires
the prior written consent of Nokia Mobile Phones. This material also contains confidential
information, which may not be disclosed to others without the prior written consent of Nokia Mobile
Phones.
Service Manual 6310 Level 2 Copyright 2002 © Nokia Coperation

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Technical Services, Repair Concepts Confidential 15.01.2002
Introduction
The purpose of this document is to give Nokia service level 2 workshops aids to carry out
service for 6310. The use of this Service Manual is only for Nokia authorized service
partners additionally to other service documentation like Service Bulletins.
While every endeavor has been made to ensure the accuracy of this document, some
errors may exist. If you find any errors or if you have further suggestions, Nokia should
be notified. Please keep in mind also that this documentation is continuously being
updated and modified, so watch always out for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance
including important safety information. Note also the following:
Warnings:
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE
MANAGEMENT
SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF
ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE
DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF
ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN
POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS
ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY
INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A
PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER
ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is
worn.
3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
4. Use only approved components as specified in the parts list.
5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and
alignment. Ensure all cables and wires are repositioned correctly.
6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year
2000 Compliant”.
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Technical Services, Repair Concepts Confidential 15.01.2002
Table of content
1. EXPLODED VIEW.................................................................................................................................... 5
2. BILL OF REPAIR...................................................................................................................................... 6
3. DISASSEMBLY INSTRUCTIONS .......................................................................................................... 8
4. SW-UPDATE ............................................................................................................................................ 10
5. GENERAL REPAIR INFORMATION ................................................................................................. 11
6. MAIN PARTS........................................................................................................................................... 12
7. QUICK TROUBLE SHOOTER PART1 ............................................................................................... 13
8. QUICK TROUBLE SHOOTER PART2 ............................................................................................... 14
9. ESD PROTECTION REQUIREMENTS............................................................................................... 15
10. SERVICE NOTES................................................................................................................................ 16
11. GONOGO TESTER............................................................................................................................. 17
12. BATTERYTESTER ............................................................................................................................. 17
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Technical Services, Repair Concepts Confidential 15.01.2002
Change History
Originator Status Version No. Date Comments
MWy Draft 0.1 18.12.2001 Initial draft
MWy Approved 1.0 15.01.2002 new Quick Trouble Shooter
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1. EXPLODED VIEW
Description: See corresponding ITEM/CIRCUIT REF of the BOR (Bill Of Repair)
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2. BILL OF REPAIR
SPARE PARTS
ITEM/
CIRCUIT
REF.
QTY PART NO PART NAME UNIT
I001 1 9430274 LOGO BADGE PC
I002 1 9451928 A-COVER ASSY JET BLACK PC
I003 1 9790490 KEYMAT PRINTED GOLD DMC03671 PC
I004 1 5140233 SPEAKER+SPRING 26+-3DB 32R D13 PC
I005 1 5140209 BUZZER+GASKET 99DB 2500HZ 3.6V PC
I006 1 4850163 LCD/UI ASSY DMC03546-EN PC
I007 1 5140225 MICROPHONE+BOOT ASSY DMC00955 PC
I008 1 0660231 ANTENNA INTERNAL PLATED EGSM/DCS PC
I010 5 6150025 SCREW M1.6X5.5 T6 FEZN BLK COATED PC
A004 1 9517081 BB SHIELD LID DMD06601 PC
F100 1 5119019 SM FUSE F 1.5A 32V 0603 PC
S300 1 5209001 SM SW TACT SPST 12V 50MA SIDE KEY PC
S301 1 5209001 SM SW TACT SPST 12V 50MA SIDE KEY PC
S302 1 5209001 SM SW TACT SPST 12V 50MA SIDE KEY PC
V304 1 4864471 LED CL260YGBF YELGRN>11.5MCD 1305 PC
V305 1 4864471 LED CL260YGBF YELGRN>11.5MCD 1305 PC
V306 1 4864471 LED CL260YGBF YELGRN>11.5MCD 1305 PC
V307 1 4864471 LED CL260YGBF YELGRN>11.5MCD 1305 PC
X800 1 9510434 SPRING CLIP M3E14601 PC
X801 1 9510434 SPRING CLIP M3E14601 PC
Ixxx 1 9451139 DUST CAP DMD02859 PC
VARIANT PARTS
I002 1 9451928 A-COVER ASSY JET BLACK PC
I002 1 9452190 A-COVER ASSY MISTRAL BEIGE PC
I002 1 9452191 A-COVER ASSY SIROCCO BRONZE PC
I003 1 9790490 KEYMAT PRINTED LATIN GOLD PC
I003 1 9790567 KEYMAT PRINTED LATIN GREY PC
I003 1 9790646 KEYMAT PRINTED CYRILLIC GOLD PC
I003 1 9790648 KEYMAT PRINTED HEBREW GOLD PC
I003 1 9790649 KEYMAT PRINTED ARABIC GOLD PC
I003 1 9790650 KEYMAT PRINTED ARABIC GREY PC
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SWAP UNITS
QTY PART NO PART NAME UNIT
0073164 SWAP ENGINE E&A LATIN SIROCCO BRONZE PC
0073163 SWAP ENGINE E&A LATIN MISTRAL BEIGE PC
0073162 SWAP ENGINE E&A LATIN JET BLACK PC
0073166 SWAP ENGINE FRENCH SIROCCO BRONZE PC
0073165 SWAP ENGINE FRENCH MISTRAL BEIGE PC
0073167 SWAP ENGINE FRENCH JET BLACK PC
0073168 SWAP ENGINE POLAND SIROCCO BRONZE PC
0073169 SWAP ENGINE POLAND MISTRAL BEIGE PC
0073170 SWAP ENGINE POLAND JET BLACK PC
0073172 SWAP ENGINE TURKEY SIROCCO BRONZE PC
0073171 SWAP ENGINE TURKEY MISTRAL BEIGE PC
0073173 SWAP ENGINE TURKEY JET BLACK PC
0073355 SWAP ENGINE CZHECH SIROCCO BRONZE PC
0073354 SWAP ENGINE CZHECH MISTRAL BEIGE PC
0073353 SWAP ENGINE CZHECH JET BLACK PC
0073178 SWAP ENGINE EN-AR ARABIC SIROCCO BRONZE PC
0073174 SWAR ENGINE EN-AR ARABIC MISTRAL BEIGE PC
0073177 SWAP ENGINE EN-AR ARABIC JET BLACK PC
0073176 SWAP ENGINE RUSSIAN CYRILLIC PC
0073175 SWAP ENGINE BG BLA CYRILLIC E&A PC
SERVICE TOOLS
QTY PART NO PART NAME UNIT
0271054 DCH-9 DESKTOP STAND PC
0272348 HEADSET HDC-9P PC
0271454 BMS-2S BATTERY PACK 900 MAH NIMH PC
0081483 POS FLASH DONGLE FLS-4 PC
0272169 AC TRAVEL CHARGER ACP-8E (EUR) PC
0272172 AC TRAVEL CHARGER ACP-8X (UK) PC
0730218 XCS-1 POS SERVICE CABLE PC
0775299 FLA-22 POS FLASH ADAPTER PC
0775311 SERVICE SW PHOENIX PC
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3. DISASSEMBLY INSTRUCTIONS
Attention: Before starting this procedure you must take care of ESD precautions like being in your
ESD-area and connecting your arm wrist. For more information please look at chapter 6.
Take care that your workbench is always clean and
protect the Window with a foil against dust and
scratches.
To open the unit, four T6 screws have to be
opened. Do not use your torque driver for this,
because torque drivers are mostly designed for
fastening and not for opening screws.
Hold the unit with the Volume Key against the table.
Hold the A-Cover with your left hand and then grab
the B-Cover to unlock the side snaps in the bottom
area.
Before loosening the upper snaps of the cover be
sure that you press the module against the A-Cover.
The module is still fixed with the A-Cover with one
hidden screw in the antenna area.
There are three clips, which have to be released. Be
careful when pulling the covers apart in the antenna
area. It is easier if you wobble the covers carefully
against each other.
Now you can take away the B-Cover. Be careful not
to damage the antenna, which can break if you try
to rotate the cover against each other.
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This is the screw, which fixes the Antenna and holds
the module inside the A-Cover.
Don’t touch the Antenna with your fingers. The
fingerprints would cause corrosion to this sensitive
material.
Lifting up the CMT module is very easy now. Protect
the display with a foil.
Four clear plastic clips hold the UI module on the
CMT module. Unlock these clips when you need to
remove the UI module.
Please keep in mind always not to touch the pads
with your finger to avoid corrosion.
If you want to remove Speaker or Buzzer do not grab
the items at the spring contacts.
New screws have a special locking compound on
the thread. Never take used screws a second time!
When assembling the phone, screws must be
tightend with a torque of 17 Ncm !
The final GoNoGo test verifies that the electrical
specifications will be fulfilled.
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4. SW-UPDATE
To use FLS-4 Flash Dongle you have to follow the user guide inside the sales package. Please
check always the latest version of flash software, which is available on Partner Website.
Flash Concept – (Point of Sales)
Description: See corresponding ITEM/CIRCUIT REF of the BOR (Bill Of Repair)
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5. GENERAL REPAIR INFORMATION
In this section you will get some general hints how to carry out repairs:
o When cleaning the pads you have to use a soft cloth and isopropanol. It is not
allowed to use a glass fiber pencil because it scratches the surface and will lead
later on to corrosion.
o Soldering with hot air gun is totally forbidden because of the very sensitive µBGA
components and µVia technology. Please check general Service Bulletin-122.
o Mechanical parts, which didn’t repair the failure, can be reused, if they are not
soldered.
o Use always original Nokia parts or accessories.
o Don’t’ try to repair liquid damages.
o Meet the torque requirements when assembling the unit.
o Always use your own equipment for testing where you are sure that it works. E.g.
if the customer complains about charger function, please test the phone with your
own charger to be sure if phone or charger causes the malfunction.
o The top side of a module is the side where the part no. of the pcb is seen.
o Please check Partner Websites (PWS) for latest news on a regular basis
Bluetooth GoNoGo test:
You need another Bluetooth device to do a GoNoGo test.
Make sure that Bluetooth is activated in receiver device (e. g.: another 6310).
Explanation:
In Quotation marks = push button
Bold = choose text
• “Names”
• Search, “Select”
• “List”
• “Details”
• “Options”
• Push 7 times “Arrow down”
• Send bus. card, “Select”
• Push 2 times “Arrow down”
• Via Bluetooth, “Select”
• choose the receiver device “Select”
If the business card is not sent/received make sure that receiver device is within reach (aprox. 5 m).
After successful sending push 3 times “Back” and then “Exit”.
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6. MAIN PARTS
Buzzer I005 Micro
p
hone I007 S
p
eaker I004
Keymat I003 Antenna I008 Screws I010
A-Cover I002 B-Cover, not changeable User Interface Module I006
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Service Manual 6310 Level 2 Copyright 2002 © Nokia Corporation
7. QUICK TROUBLE SHOOTER PART1

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8. QUICK TROUBLE SHOOTER PART2

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9. ESD PROTECTION REQUIREMENTS
Electrostatic discharge can easily damage the sensitive components of
electronic products. Therefore every Service Partner has to take care of
at least some precautions like ESD restricted area, floor, table, covering,
chair(s), shoes or arm wrist.
Please refer to the Partner Website document
ESD protection requirements for NMP Service Level 1/2 Service Suppliers
example configuration of an epa-area
source: www.armeka.com
example configuration of a workbench
source: www.warmbier.com
example workbench and testers
source: http://www.armekaengineering.com
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10. SERVICE NOTES
We recommend using Service Notes when shipping phones to other Service Partners. It
prevents the product from scratches, it is ESD-proved and has the possibility to give
valuable feedback of the fault symptom through a structured form.
Please refer to the document Service Notes for faulty NMP transceiver on Partner
Website to get further information.
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11. GONOGO TESTER
The Acterna/Wavetek GoNoGo Tester
has to be used to carry out the final
test after your service action to
guarantee the functionality of the
phone.
Please refer to the actual
information in the Nokia Care
Point Extranet within the Partner
Website.
12. BATTERYTESTER
The Astratec battery tester
lets you test the capacity
of Nokia batteries.
Please refer to the actual
information in the Nokia
Care Point Extranet
within the Partner
Website.
Service Manual 6310 Level 2 Copyright 2002 © Nokia Corporation