Norac UC4.5 User manual

AGCO TerraGator Standard Control
Benson Boom
Installation Manual
TG1

Printed in Canada
Copyright 2015 by NORAC Systems International Inc.
Reorder P/N: UC4.5-BC-TG1-INST Rev B (AGCO TerraGator Standard Control Benson
Boom)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1Introduction................................................................................................................ 1
2General UC4.5 System Layout................................................................................. 2
3Kit Parts ...................................................................................................................... 3
4Ultrasonic Max™ Sensor Installation ...................................................................... 5
5Electrical Installation ................................................................................................. 6
6Software Setup........................................................................................................... 9
7Cable Drawings ........................................................................................................ 10

1
1Introduction
Congratulations on your purchase of the NORAC UC4.5 Spray Height Control System. This
system is manufactured with top quality components and is engineered using the latest
technology to provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
Every effort has been made to ensure the accuracy of the information contained in
this manual. All parts supplied are selected to specially fit the sprayer to facilitate
a complete installation. However, NORAC cannot guarantee all parts fit as
intended due to the variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.

2
2General UC4.5 System Layout
Figure 1 illustrates the general layout of the UC4.5 system components:
Figure 1: General UC4.5 System Layout

3
3Kit Parts
3.1 Kit Overview
Figure 2: TG1 System Parts

4
3.2 List of Parts
Item Part Number Name Quantity
B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1
B06 44971-05 U-BOLTS WITH HARDWARE FOR LP BRACKET MOUNTING 2
B21 44973 SENSOR MOUNTING BRACKET LOW PROFILE 16 GA LARGE FLANGE 2
C05 43210-15 CABLE UC5 NETWORK 18 AWG 15M 2
C06 43220-10 CABLE UC5 NETWORK 14 AWG 10M 1
C09 44651-55 CABLE UC4.5 CABIN ENTRY TERRAGATOR STANDARD CONTROL 1
C10 44650-61 CABLE UC4.5 POWER TERRAGATOR STANDARD CONTROL 1
C11 44651-54 CABLE UC4.5 EXTENSION TERRAGATOR STANDARD CONTROL 1
C16A 44658-69 CABLE UC4 INTERFACE ROLL DT 1
C16B 44658-118 CABLE UC4.5 INTERFACE ROLL MP280 1
C19A 44658-114 CABLE UC4.5 INTERFACE STANDARD DT 1
C19B 44658-115 CABLE UC4.5 INTERFACE STANDARD MP280 1
C30 43250-04 CABLE UC5 BATTERY AMP FUSED 1
E01 45100 UC4.5 BOOM CONTROL PANEL 1
E07 50100 ULTRASONIC MAX SENSOR 2
E10 43760 UC5 NETWORK COUPLER 3-WAY 1
E12 43764 UC5 NETWORK COUPLER 2-WAY 1
E20 43764T UC5 NETWORK COUPLER 2-WAY WITH TERMINATOR 2
M01
UC4.5-BC-MANUAL-
OPERATOR
OPERATOR MANUAL UC4.5 SPRAY HEIGHT CONTROL 1
M02 UC4.5-BC-TG1-INST
MANUAL INSTALLATION UC4.5 TERRAGATOR STANDARD CONTROL BENSON WET BOOM
1
Do not use high speed power tools/drills when installing hardware.
The use of dielectric grease is not recommended on any NORAC electrical
connections.
To ensure all stainless steel hardware does not gall or seize apply a light coating of
the supplied Permatex Anti-seize grease to all threaded parts upon installation.
Permatex Anti-seize lubricant is preferred, but other similar anti-seize products
may be used.

5
4Ultrasonic Max™ Sensor Installation
1. When installing the UC5 sensors, start with the smallest serial number on the left-hand
side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has
a serial number stamped on the sensor housing.
2. Mount the sensor bracket onto the boom using B06.
3. Mount the NORAC ultrasonic MAX sensor into the sensor bracket and run the sensor
cable either through hole in the back and behind the bracket. Ensure the cable is clear of
moving parts.
Apply a light coating of the supplied Permatex Anti-seize grease to all threaded
parts upon installation.
Figure 3: Sensor Serial Number Arrangement
Figure 4: Sensor Mounting Location

6
5Electrical Installation
1. Install the UC4.5 Control Panel (E01) in the cab of the sprayer. Mount the panel where it
will be clearly visible and within easy reach of the operator.
A good spot to mount the UC4.5 control panel is on the right hand side of the cab to the
Roll Over Protection Bar. Four pilot holes for the screws provided need to be drilled to
facilitate the control panel mounting.
Another option is to purchase an adapter for the flexible panel mount that has a 3/8" NC
threaded stud on the end to bolt through an existing mount. These can be found at your
local outdoor store as a RAM mount part number RAM-B-236. (See http://www.ram-
mount.com/)
Figure 5: Cable Configuration with C16A and C19A
Figure 6: Cable Configuration with C16B and C19B

7
2. Connect the UC4.5 power cable (C10) to the UC4.5 control panel in the sprayer cab.
Ensure both plugs (P16 and P4) are connected to the panel. Cable tie C10 to the RAM
mount to help provide strain relief.
Ensure the UC4.5 control panel’s power is OFF for the remaining installation
(Bottom of switch pressed IN).
3. Connect the power cable connector (P6A) to C30 using a 2-way coupler (E12). Connect
C30 to an appropriate power supply.
4. Cable C09 must be installed through the cabin floor at the right rear corner of the cab.
Two 5/8” holes are required, which should already exist. They will be covered with black
tape seals. Insert the cable through the floor of the cab to connect with cable C10 using
the three 4-pin white connectors. Each connector is labelled on the wires. Match A to A,
B to B, and C to C.
Figure 7: Cab Entry Point
5. Connect cable C09 to cable C11 and cable C06. This connection point provides the
disconnect between the chassis and implement if required. Cable C09 has plugs attached to
the 12-pin and 6-pin ends. These plugs should be inserted into the connectors whenever
the cables are disconnected.
6. Two sets of interface cables (C16 and C19) are provided to support machines built before
and after 2014. Select the appropriate set and discard the others.
Table 1: Interface Cable Options
Model Yea
r
Connector Type Cable C16 Cable C19
2014 and olde
r
2-Pin MP280 44658-118 44658-115
2015 and newe
r
2-Pin Deutsch 44658-69 44658-114
7. Connect the 3-pin tower on cable C16 to the 3-pin shroud on cable C11.

8
8. Connect the 6-pin tower (T6) on cable C19 to the 6-pin shroud (S6) on cable C11.
9. Route cables C16 and C19 to the hydraulic valve block.
10. Tee the 2-pin connectors on cable C17 into the TerraGator wiring at each of the valve coils
as shown in Table 2.
Table 2: Interface Connections
NORAC Interface Label Cable Numbe
r
TerraGator Coil
Left Up C19 LH BOOM UP
Left Down C19 LH BOOM DOWN
Right Up C19 RH BOOM UP
Right Down C19 RH BOOM DOWN
Roll CW C16 HOIST UP
Roll CCW C16 HOIST DOWN
11. Route the cable C06 to the rear of the machine. Connect the 3-way coupler (E10) to cable
C06.
12. Connect two cables (C05) to the 3-way coupler (E10) and route along the booms to the
wing sensors. Follow existing cables and hoses to be sure the cable will not be pinched or
stretched.
13. At the sensor brackets, attach a 2-way coupler with terminator (E20) to the sprayer boom.
The 2-way coupler with terminator is the white two way coupler. Plug the sensor and the
CANbus cable (C05) into the 2-way coupler.
IMPORTANT:
Provide enough slack in all cables to account for the movement of the main
section, parallel lift, and FOLDING boom movement.

9
6Software Setup
1. Start up the sprayer and test the sprayer’s functionality. The NORAC control panel does
not need to be powered on for the original boom function switches to operate. Unfold the
booms and raise/lower each boom and the main section.
Confirm that the cabling is agreeable to the entire range of motion.
2. If any functions do not work, review the hydraulic and electrical portions of this manual to
check for proper installation.
3. Turn on the power for the UC4.5 Control Panel using the switch on the side of its chassis.
4. The procedure for the installation of the UC4.5 Spray Height Control system is now
complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC4.5
Spray Height Control Operator’s Manual (M01).

10
7Cable Drawings
7.1 ITEM C05: 43210-10 - CABLE UC5 NETWORK 18 AWG - 10M
7.2 ITEM C06: 43220-10 - CABLE UC5 NETWORK 14 AWG - 10M

11
7.3 ITEM C09: 44651-55 – CABLE UC4.5 CABIN ENTRY
TERRAGATOR STANDARD CONTROL

12

13
7.4 ITEM C10: 44650-61 - CABLE UC4.5 POWER TERRAGATOR
STANDARD CONTROL

14
7.5 ITEM C11: 44651-54 - CABLE UC4.5 EXTENSION
TERRAGATOR STANDARD CONTROL

15
7.6 ITEM C16A: 44658-69 - CABLE UC4 INTERFACE ROLL DT

16
7.7 ITEM C16B: 44658-118 - CABLE UC4.5 INTERFACE ROLL
MP280

17
7.8 ITEM C19A: 44658-114 - CABLE UC4.5 INTERFACE
STANDARD DT