Norac UC5-BC-JD11 User manual

Spray Height Controlle
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John Deere (4630)
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Proportional Main Lift
In
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D11

Printed in Canada
Copyright 2010 by NORAC Systems International Inc.
Reorder P/N: UC5-BC-JD11-INST Rev D (John Deere 4630 with Proportional Main Lift)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1Introduction.....................................................................................................1
2General UC5 System Layout.........................................................................2
3Kit Parts ...........................................................................................................3
4Pre-Install Checklist .......................................................................................8
5Ultrasonic Sensor Installation .......................................................................9
6Roll Sensor Installation ............................................................................... 14
7Module Installation ...................................................................................... 17
8Connecting the Sensors to the CANbus................................................... 21
9Hydraulic Installation .................................................................................. 22
10 Software Setup............................................................................................. 26
11 Cable Drawings ............................................................................................ 27

1
1Introduction
Congratulations on your purchase of the NORAC UC5 Spray Height Controller. This system
is manufactured with top quality components and is engineered using the latest technology to
provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
Every effort has been made to ensure the accuracy of the information contained in
this manual. All parts supplied are selected to specially fit the sprayer to facilitate
a complete installation. However, NORAC cannot guarantee all parts fit as
intended due to the variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.

2
2General UC5 System Layout
Figure 1 illustrates the general layout of the UC5 system components:
Figure 1: General UC5 System Layout

3
3Kit Parts
3.1 Kit Overview
Figure 2: JD11 System Parts

4
3.2 Hydraulic Plumbing
Figure 3: JD11 Hydraulic Plumbing
Note: Part numbers marked with an *are from fittings kit H11 (44865-37).

5
3.3 List of Parts
Item Part Number Name Quantity
B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1
B10 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2
B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1
C01 43220-10 CABLE UC5 NETWORK 14 AWG 10M 1
C02 43220-01 CABLE UC5 NETWORK 14 AWG 1M 1
C03 43210-03 CABLE UC5 NETWORK 18 AWG 3M 1
C04 43210-01 CABLE UC5 NETWORK 18 AWG 1M 1
C05 43210-20 CABLE UC5 NETWORK 18 AWG 20M 2
C10 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 6
C20 43240-06 CABLE UC5 INTERFACE TILT JD 1
C21 43240-05 CABLE UC5 INTERFACE MAIN JD 1
C30 43250-04 CABLE UC5 BATTERY AMP 1
E01 43710 UC5 CONTROLLER MODULE 1
E02 43720 UC5 VALVE MODULE 1
E03 43732 UC5 INPUT MODULE PASS THRU 1
E04 43741* UC5 ROLL SENSOR VER. 2 2
E05 43750 UC5 ULTRASONIC SENSOR 3
E11 43765 UC5 NETWORK COUPLER 8-WAY 1
E12 43764 UC5 NETWORK COUPLER 2-WAY 1
E20 43764T UC5 NETWORK COUPLER 2-WAY WITH TERMINATOR 2
H01 44862-13 HOSE ASSEMBLY 122R2-04 36 IN L 4FORX 4FORX90 2
H02 44863-23 HOSE ASSEMBLY 122R2-06 32IN L 6FORX 6FORX 2
H10 44865-58 HYDRAULICS FITTING KIT - JD11 1
M02 UC5-BC-JD11-INST MANUAL INSTALLATION UC5 JOHN DEERE (4630) WITH PROP ML 1
P01 106034 UC5 NETWORK 2 PIN PLUG 2
P02 106035 UC5 NETWORK 12 PIN PLUG (A-KEY) 1
P03 106162 UC5 NETWORK 6 PIN PLUG 2
V01 44960D VALVE BLOCK ASSEM 3 STATION CC/LS DT 4 BOLT 1
* For systems purchased BEFORE October 1, 2011, the roll sensor part number is 43740.

6
3.4 Hydraulic Fitting Kit Details (P/N: 44865-58)
Item Part Number Name Quantity Picture
F01 104369 PLUG - 6MBP 2
F02 104590 MALE ADAPTER 6MOR 6FORX90 2
F03 104691 TEE ADAPTER - 4FORXR 4MORT 2
F04 104884 MALE TO FEMALE ADAPTER - 6MOR 8FORX 2
F05 104885 TEE ADAPTER - 8FORXR 8MORT 2
F06 44958 MALE ADAPTER - 4MOR 4MB .040 ORIFICE 2
F07 44916 MALE ADAPTER - 6MB 4MOR MACHINED ORB 2
F08 44917 MALE ADAPTER - 6MB 6MOR MACHINED ORB 2
F09 44928 ORIFICE INSERT .047 IN ONE WAY 2
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:

7
3.5 Hydraulic Fitting Kit Details (P/N: 44865-37)
Item Part Number Name Quantity Picture
*F03 104586 TEE ADAPTER - 6FORXR 6MORT 1
*F05 44917 MALE ADAPTER - 6MB 6MOR 1
*F08 44926 ORIFICE INSERT 3/64" 1
*F09 104369 PLUG - 6MBP 1
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
The use of dielectric grease is not recommended on any NORAC electrical
connections.
To ensure all stainless steel hardware does not gall or seize apply a light coating of
the supplied Permatex Anti-seize grease to all threaded parts upon installation.
Permatex Anti-seize lubricant is preferred, but other similar anti-seize products
may be used.

8
4Pre-Install Checklist
The pre-install checklist is necessary to check the existing sprayer functionality before the
installation.
1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.).
2. Ensure all boom-fold operations are functional (place a check mark in boxes below).
3. Bring engine to field-operational RPM and record below.
4. Record the time (seconds) it takes for a full stroke for all boom functions. To ensure
repeatable measurements, take the average of 3 trials.
5. Not all sprayers will have the functions listed below in Figure 4.
Ensure the boom has sufficient travel so it does not contact the ground during
these tests.
Figure 4: Pre-Install Boom Speeds

9
5Ultrasonic Sensor Installation
5.1 Bracket Assembly
Assemble the breakaway sensor bracket as illustrated in Figure 5, following the instructions
below.
Figure 5: Breakaway Bracket Assembly
1. Compress the spring and insert it together with the collar into the base.
2. Slide the tube through the assembled part.
3. Using the bolt and nut, tighten the collar to the tube with the sensor tube centered.
4. Apply a small amount of grease to the rotating surfaces of the bracket.

10
5.2 Ultrasonic Sensor Serial Number Arrangement
When installing the UC5 sensors, start with the smallest serial number on the left-hand side,
and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial
number stamped on the sensor housing.
Apply a light coating of the supplied Permatex Anti-seize grease to all threaded
parts upon installation.
Figure 6: Sensor Serial Number Arrangement

11
5.3 Ultrasonic Sensor Mounting Guidelines
The following guidelines will ensure optimal sensor performance and prevent sensor
measurement error. These rules should be followed for both the wing sensors and the main
lift (middle) sensor.
1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A).
2. The centerline of the acoustic cone should be approximately vertical at normal operating
heights (A).
3. The bottom of the sensor must be at least 9 inches in front of the spray nozzles and boom
structure (B). (This does not apply for the main lift sensor)
4. The bottom of the sensor must be at least 9 inches above the spray nozzles (C).
5. Ensure there are no other obstructions with a 12 inch (23 cm) diameter circle projected
directly below the sensor (D).
Figure 7: Sensor Mounting Guidelines

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5.4 Wing Sensor Installation
1. The sensor bracket should be oriented forward (ahead of the boom).
2. Depending on the boom design, some breakaway sections will lift upwards as they break
back. If the sensor is mounted to this portion of the boom, the system will force the boom
downwards towards the ground as the boom folds backwards.
3. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor
cable through the sensor tube.
Figure 8: Wing Sensor Mounting on a JD 4630
A problem can arise if a sensor is not mounted correctly. It is possible for the
sensor to read off of the boom instead of the ground. This may only become
apparent once the controller is switched from soil to crop mode.
Also be careful that the sensor bracket does not collide with any other part of the
boom when the boom is folded to transport position. If possible, mount the sensor
brackets while the booms are folded to ensure they will not cause interference.

13
5.5 Main Lift Sensor Installation
Figure 9: Main Lift Bracket Assembly
1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket
should position the sensor approximately in the center of the sprayer, forward of the
boom. An example of this mounting is illustrated in Figure 10.
2. Mount the ultrasonic sensor to the main lift bracket. Run the sensor cable down the center
of the main lift bracket tube.
Figure 10: Example Mounting of the Main Lift Bracket
Avoid mounting the main lift sensor over or near a wheel-track. Measurements
from the wheel-track do not provide an accurate crop height and will cause
measurement and control error.
Ensure the bracket does not collide with any other part of the sprayer throughout
the full range of main lift motion.

14
6Roll Sensor Installation
6.1 Bracket Assembly
1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine
screw and nylon lock-nuts.
2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the
bracket mounting. The roll sensor CANbus connector must be pointing towards the right
side of the sprayer.
Figure 11: Mounting Roll Sensor to Bracket
Figure 12: Roll Sensor Orientation - Connector Facing Right Wing

15
6.2 Roll Sensor Mounting Guidelines: Center Pivot Booms
1. When mounting the roll sensors, mount one to the boom frame and one to the chassis
(non-pivoting portion of the sprayer). For optimal performance, minimize the distance
between the roll sensors (A) and minimize the height from each roll sensor to the pivot
point (B)
Figure 13: Roll Sensor Mounting on a Center Pivot Suspended Boom
2. Ensure the roll sensors are relatively level when the sprayer boom and chassis are level.
3. Both roll sensor cables should be pointing towards the right hand wing of the sprayer.
4. Ensure both roll sensors are mounted adequately and that the cables provide enough slack
to allow sufficient boom roll.
5. The chassis roll sensor can also be mounted inverted to minimize the distance between the
roll sensors (Figure 14).
Figure 14: Inverted Chassis Roll Sensor Mounting on a Center Pivot Suspended Boom

16
6.3 Roll Sensor Mounting on a John Deere 4630 Sprayer
Figure 15: Roll Sensor Mounting (Viewed from the rear of sprayer looking forward)
Figure 16: Roll Sensor Mounting (Viewed from the front of sprayer looking to the rear)

17
7Module Installation
7.1 Control Module
1. Refer to Figure 1 and Figure 17.
2. Securely mount the control module (E01) inside the sprayer cab, using the included
brackets, screws or cable ties.
3. Connect the display terminal to the control module using the cable that came with your
display kit. This cable must be connected to the end of the control module with only one
Deutsch connector.
4. Connect the power cable (C30) to one of the two CANbus connectors on the control
module. Connect the other end of the power cable to the power outlet inside the cab.
5. Route cable C01 from the other CANbus connector towards the rear of the sprayer.
Figure 17: Control Module Mounting