Norac UC5 Topcon X30 User manual

Spray Height Controlle
r
Quick Guide
Virtual Terminal
Version 4
Software

Printed in Canada
Copyright 2010 by NORAC Systems International Inc.
Reorder P/N: UC5-BC-MANUAL-VT-QUICK GUIDE Rev E
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1SAFETY PRECAUTIONS.................................................................................1
1.1Warranty Registration.............................................................................................................................................. 1
2SYSTEM DESCRIPTION..................................................................................2
2.1General UC5 System Layout................................................................................................................................... 2
2.2Height Sensors ........................................................................................................................................................... 3
2.3Roll Sensors ................................................................................................................................................................ 3
2.4Modules ....................................................................................................................................................................... 3
3ICON DESCRIPTIONS.....................................................................................4
4OPERATION .....................................................................................................7
4.1Main Run Screen........................................................................................................................................................ 7
4.2Setting Control Options .......................................................................................................................................... 8
4.3Sprayer Manual Boom Height Switches................................................................................................................ 9
5SETUP ..............................................................................................................10
5.1Automatic System Setup ........................................................................................................................................ 10
5.2Retune........................................................................................................................................................................ 11
6MAINTENANCE .............................................................................................12
7UC5 MENU STRUCTURE .............................................................................13

1
1Safety Precautions
The UC5 Spray Height Control system will greatly improve your spraying height accuracy and
protect the boom against damage in a wide variety of field conditions. However, under some
circumstances performance may be limited. The operator of the sprayer must remain alert at
all times and override the automatic control when necessary.
Important
Under no circumstances should any service work be performed on the machinery
while the UC5 Spray Height Control system is in the Automatic Mode.
Always ensure that the UC5 Spray Height Control system is powered down or in
Manual Mode:
Before leaving the operator’s seat.
While the machine is not moving.
When transporting the machine.
Before working on any part of the booms:
Set the UC5 system to Manual Mode.
Turn the sprayer engine off.
Do not operate this system before:
Reading and understanding the operator’s manual.
Thoroughly understanding the machine operation.
1.1 Warranty Registration
To activate the warranty, the product must be registered at the time of installation or delivery.
Products can be registered online at www.norac.ca . Extended parts warranty can also be
purchased when registering the product warranty. Please note the extended parts warranty must
be purchased within 30 days of equipment purchase.

2
2System Description
2.1 General UC5 System Layout
Figure 1: General UC5 System Layout
Item Description Item Description
1 14 Awg Cable 10 Roll Sensors
2 18 Awg Cable 11
V
alve Module
3 Bus Terminato
r
12
V
alve Block
4 2 Way Couple
r
13 Input Module
5 3 Way Couple
r
14 Left Outer Height Sensor
6 8 Way Couple
r
15 Left Inner Height Sensor (optional)
7 Display 16 Main Lift Height Senso
r
8 Control Module 17 Right Inner Height Sensor (optional)
9 + 12 VDC Source 18 Right Outer Height Sensor
* Some UC5 Spray Height Control kits may not include all the components listed above.

3
2.2 Height Sensors
Height sensors use an ultrasonic signal to measure distance to the ground or crop canopy.
Normally there are three height sensors used. A sensor is mounted to the outer part of
each boom tip, and another sensor is mounted to the center section.
2.3 Roll Sensors
Roll sensors are important for measuring boom and sprayer roll dynamics.
Two roll sensors are normally used for a UC5 Spray Height Control system.
The mounting position of the roll sensors vary from sprayer to sprayer depending on
boom geometry and suspension.
2.4 Modules
Normally there are three modules included: a control module, an input module, and a
valve module.
Module status is indicated by a LED. Shortly after power-up, the module should present a
solid green light, indicating the module is functioning and ready.

4
3Icon Descriptions
The following table illustrates and describes the icons used in the display. These icons may look
different depending on the type of display you have.
Table 1 - Display Icons
Icon Name Description
Check Confirms selection or completion of a step
Error Indicates when there is an error
Next Navigates to the next page
Previous Navigates to the previous page
Home This button always returns directly to the Run
Screen
Manual Mode
(Active) Indicates the system is in Manual Mode
Manual Mode
(Inactive)
Changes to Manual Mode when the system is in
Automatic Mode
Automatic Mode
(Active) Indicates the system is in Automatic Mode
Automatic Mode
(Inactive)
Changes to Automatic Mode when the system is in
Manual Mode
Settings Navigates to the Settings screen

5
Cancel Cancels current selection or operation
Setup Diagnostics Changes to the Automatic Setup diagnostic screen (*
Applies to ECHO™ only)
Setup Navigates to the Automatic/Manual setup screen
Options Navigates to the Options screen
Diagnostics Navigates to the Diagnostics screen
Advanced Settings Navigates to the Advanced settings
Display Navigates to the Display Settings (* Applies to
ECHO™ only)
Update Navigates to the Software update screen (* Applies to
ECHO™ only)
Automatic Setup Starts an Automatic setup
Retune Starts a Retune
Boom Geometry
Test Starts a boom geometry (push) test
Sensor Setup/
Diagnostics
Navigates to the Manual sensor setup or Sensor
diagnostics screens

6
Valve Setup/
Diagnostics
Navigates to the Manual valve setup or Hydraulic
diagnostics screens
Switches Navigates to the Manual remote switches screen
Versions Navigates to the UC5™ modules versions screen
Geometry Navigates to the boom geometry screen
Manual Valve Drive Navigates to the Manual valve drive screen
Units Change the display units (* Applies to ECHO™ only)
Language Change language to display (* Applies to ECHO™ only)
Move to Next VT Move the UC5 screen to a different VT (* Applies to
VT only)

7
4Operation
4.1 Main Run Screen
The majority of functional settings and controls can be accessed on the NORAC UC5 main run
screen. An image of the boom, with the height of each boom section is displayed.
To change between Automatic and Manual Mode, press the corresponding button. When the
boom is green, the UC5 system is in Automatic Mode. When the boom is grey, the UC5
system is in Manual Mode. If the boom is above normal working height, a warning message will
appear requiring permission to allow Automatic Mode.
When the UC5 Height Control system is in Automatic Mode, arrows will appear on the screen
above or below the boom sections. These arrows indicate the UC5 system is making a
correction to part of the boom in the displayed direction. Often times the correction will be
very small and there may not be a noticeable change in boom position.
Figure 2: NORAC UC5 Main Run-Screen
The height displayed on the boom is measured from the spray nozzles to the soil (Soil Mode)
or to the crop canopy (Crop Mode). If there are five height sensors on the sprayer, the height
displayed is the average for each boom section.
Manual
Button
Boom Height
& Boom State
Auto Button
Settings
Button

8
4.2 Setting Control Options
To change these settings, click the Settings button to display the boom height control options
screen as shown in Figure 3.
Figure 3: Height Control Settings
Sensitivity:
The Sensitivity can be adjusted from 1 to 10, with 5 being the default setting. A lower number
will reduce the system sensitivity and improve stability. Higher settings will speed up the
response and also create a greater demand on the hydraulics.
Soil / Crop Mode:
Changing the soil or crop mode sets whether the spray height is based off the soil or top of the
crop. Soil Mode allows the sensors to read a height from the spray nozzles to the ground;
where as Crop Mode will read the height from the spray nozzles to the top of the crop canopy.
Target Height:
The Target Height is the height you would like the boom to be set at when spraying. When
operating in Soil Mode, the Target Height is measured from the spray nozzles to the soil. In
Crop Mode the Target Height is measured from the crop canopy to the spray nozzles.
Main Lift Reaction:
The main lift reaction time affects how long the main lift waits between adjustments. The main
lift reaction time can be adjusted from 0 to 5. A setting of 1 is slow and a setting of 5 is the
fastest reaction time. A reaction time of 0 turns the main lift control off. A slower main lift
reaction time can be beneficial in uneven crops to prevent the boom from making unnecessary
movements. A reaction time of zero can be beneficial in tall crops where the crop is being
pushed over by the sprayer chassis to prevent the center section from moving too low.

9
Setting Main Lift Reaction Situation
0 Off Tall Crops
1 Slowest Reaction Uneven Crops
5 Fastest Reaction Even Crops & Soil Mode
Slant Reaction:
The slant reaction time is how long the slant waits between adjustments. This setting is only
visible when the slant control is enabled. The slant reaction time can be adjusted from 0 to 5.
A setting of 1 is slow and a setting of 5 is the fastest reaction time. A reaction time of 0 turns
the slant control off. It is best to set the slant reaction to a low setting in flat fields as the slant
is generally not required in flat fields. It is best to set the slant reaction to a higher setting in
uneven terrain or on side hills. Setting the slant reaction too high will cause the boom to
oscillate and decrease the performance of the system.
4.3 Sprayer Manual Boom Height Switches
When a manual switch is pressed, an arrow will be displayed on the screen showing which
function is being activated. For example, if the left up switch is pressed then an up arrow will
be shown above the left boom.
Tilt (Variable Geometry) Switches:
While in Automatic Mode if either left or right tilt switches are pressed, the corresponding
boom section will go into Manual Mode. To return all boom sections to Automatic Mode,
press the Auto button.
Main Lift Switch:
While in Automatic Mode if the main lift up or down switch is momentarily pressed, the Target
Height is incrementally adjusted up or down.
Pressing and holding the main lift switch will always put the system into Manual Mode.
* Some sprayer types may not have all the functionality listed above.

10
5Setup
Some virtual terminals require an unlock code to allow the UC5 Spray Height Control system
to operate. If the display prompts for an unlock code, contact NORAC.
There are two methods to setup the UC5 system. The recommended way is to use the
Automatic Setup as shown in Section 5.1. The alternative method is to use Manual Setup,
which is intended for expert users and troubleshooting.
5.1 Automatic System Setup
Unfold the sprayer in a location that is relatively level and where the sensors are over bare soil
or gravel. Do not conduct the Automatic Setup or Retune procedures over standing crop or
weeds/grass. Also, avoid concrete or asphalt surfaces.
Ensure the boom roll suspension system is functioning properly and smoothly. Friction on
wear surfaces can be relieved using lubricants (grease, etc) or adjustment. Properly tuned
suspension systems will optimize UC5 performance.
For best results, the hydraulic system should be under a normal load and at a normal working
temperature.
Start the solution pump and run the sprayer’s engine at a normal working RPM for the
entire setup.
Cycle all boom sections up and down manually for five minutes to warm the oil.
For pull-type sprayers, ensure any hydraulic flow controls are adjusted for normal field
operation.
Changing the hydraulic flow controls after or during the Automatic Setup will affect the
UC5 performance.
Important
All boom sections will move during the Automatic Setup.
People and equipment must be clear of sprayer boom.
Ensure the booms have sufficient range to lift fully and are clear of any power
lines.

11
To start the setup press the “Automatic Setup” button from the Setup screen. The system will
go through the following steps as it progresses through the Automatic Setup. Some steps may
not be used depending on the sprayer type.
Select the sprayer type:
From the selection boxes, choose your sprayer make and model and then press the
Check button.
A list of precautions will be displayed. Press “Check” to continue.
A list of connected modules will be displayed. Press “Check” to continue.
Wiring Test:
The system will instruct you to move boom functions using the sprayer controls. Move
each boom as instructed on the display.
Sensor Detect:
You will then be instructed to manually adjust the boom height so the nozzles are 90 cm
(35 inches) from the ground on all sections. When the measured distance is 90 cm press
“Check”.
The system will now instruct you to press and hold “Check” while it detects the sensors
on the booms.
Boom Geometry Tuning:
Exit the cab and manually push either boom tip down 30 to 90 cm for a moment and then
let go. Do not walk near the sensors when approaching the boom. Stay at least 1 meter
from the sensor to not induce a measurement error.
Hydraulic Tuning:
Press and hold the “Check” button to continue with the hydraulic tuning. If “Check” is
released before the tuning is finished, simply press and hold again to continue the
procedure.
The system will display various messages as it is working. The messages are displayed for
informational purposes only. When the system is finished the hydraulic tuning the
Automatic Setup is complete.
5.2 Retune
On occasion it is necessary to recalibrate the hydraulics of the NORAC UC5 Height Control
system. When you press the “Retune” button from the Setup screen, the system will go
through only the “Hydraulic Tuning” portion of the Automatic Setup. You may want to
perform a Retune when:
A hydraulic solenoid has been changed.
A hydraulic pump has been changed or adjusted.
A different tractor has been connected to the sprayer.
The tractor’s hydraulic flow control has been adjusted.

12
6Maintenance
The NORAC Spray Height Control system requires very little maintenance, but there are a few
procedures that will ensure the system continues to work correctly for many years.
Before each day:
It is highly recommended that the sprayer friction pads are greased. To ensure optimum
performance this should be done daily. This will ensure the boom is pivoting
separately from the sprayer. It is very important to keep the friction pads greased on
Active Roll™ systems.
Ensure the height sensor breakaway brackets are functioning correctly. Apply grease to the
moving parts if necessary, to ensure they return to center after a break-away occurs.
Ensure there is a clean, dry foam disc inserted in each sensor. If it is clogged with dust or
other debris, clean it as described below.
At the end of the season:
Replace the oil filter in the NORAC hydraulic manifold annually (NORAC P/N 106285).
Cleaning Ultrasonic Height Sensors:
Remove the foam disc from the sensor and wash it with clean water. Squeeze out excess
water and allow the foam disc to dry. The sensor can be used if the foam is wet, however
you may not get a valid height reading until it is completely dry.
If the transducer inside the sensor is also dirty, wash it using clean water. Remove the
sensor from the bracket and rinse debris from the transducer by pouring water
across the face of the sensor. Do not submerge or pressure-wash the sensor. A
soft bristle brush can also be used to gently clean the transducer if water alone is not
sufficient. Use caution not to scratch or tear the transducer as it is fragile. The sensor
should be left to dry with the transducer facing downwards. The sensor can be used if it is
wet, however you may not get a valid height reading until it is completely dry. Leaving the
control system powered on with the sensor connected and facing down will speed the
process of drying the sensor.
Chemicals or compressed air should never be used to clean the sensor.

13
7UC5 Menu Structure

Canada
NORAC Systems International Inc.
Phone: [phone]
Toll Free: 1 800 667 3921
Shipping Address:
3702 Kinnear Place
Saskatoon, SK
S7P 0A6
United States
NORAC, Inc.
Phone: [phone]
Toll Free: 1 866 306 6722
Shipping Address:
6667 West Old Shakopee Road, Suite 111
Bloomington, MN
55438
Europe
NORAC Europe
Phone: (+33) (0)4 26 47 04 42
Shipping Address:
Rue de l’hermitage
01090 GUEREINS
France
w
ww.norac.ca