Nordson iTRAX PRx Reference guide

iTRAXrPRx Module
Customer Product Manual
Part 1078355-08
Issued 04/15
NORDSON CORPORATION AMHERST, OHIO USA
For parts and technical support, call the
Finishing Customer Support Center at [phone].
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
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Table of Contents
Safety 1.......................................
Qualified Personnel 1.........................
Intended Use 1..............................
Regulations and Approvals 1..................
Personal Safety 2............................
High-Pressure Fluids 2.....................
Fire Safety 3................................
Halogenated Hydrocarbon Solvent Hazards 4.
Action in the Event of a Malfunction 4...........
Disposal 4..................................
Description 5..................................
PRx Features 6..............................
Pressure Controller 6......................
Pressure Controller Specifications 7.........
Temperature Monitoring 7..................
Speed Monitoring 7........................
Extended Can-in-Pocket 8..................
AnyBusrOption Features 8...................
Optional Remote Display 9....................
PRx Module Requirements 10...................
EMC Directive Compliance 10..................
Installation 11..................................
Conditions of Warranty 11......................
AnybusrOption Installation 12..................
Anybus-S Module Installation 12..............
Anybus-S Profibus-DP Configuration 13.......
Anybus-S Ethernet/IP Configuration 13........
Anybus-S DeviceNet Configuration 14.........
PRx Module Installation 15.....................
Configuration 15...........................
Mounting 15...............................
Pressure Controller Installation 17...............
System Wiring 18.............................
Speed Sensors and Targets for Spin Speed 21....
Requirements for Spin Speed 21.............
Operation 23...................................
Power Switch 23..............................
LED Indicators 23.............................
Spin Speed 24................................
Configuring for Indexing Chuck Spinners 25..
Configuring Spin Speed for PRx Alarms 26....
Sources of RPM Error 28....................
Repair 29......................................
Rebuilding the iTRAX Pressure Regulator 29.....
Replacing the Diaphragm 29.................
Replacing the Servo Valves 31..................
Troubleshooting 33.............................
Loader Nipple Leak Test 33....................
Servo Valve Leak Test 34......................
Test Preparations 35........................
Running the Servo Valves Leak Test 38.......
Firmware Updates 40............................
Version Compatibility 40.......................
Electronic Regulator Compatibility 40............
Copying the Flash Drive Files 41................
Reprogramming the iTrax PRx Modules 42.......
Shutting Down the iTrax Software and Server
Applications 43............................
Programming the Module 44.................
Parts 46.......................................
Using the Illustrated Parts List 46...............
PRx Module Parts 47..........................
Pressure Controller Assembly 48................
Contact Us
Nordson Corporation welcomes requests for information, comments, and
inquiries about its products. General information about Nordson can be
found on the Internet using the following address:
http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
555 Jackson Street
Amherst, OH 44001
Notice
This is a Nordson Corporation publication which is protected by copyright.
Original copyright date 2007. No part of this document may be
photocopied, reproduced, or translated to another language without the
prior written consent of Nordson Corporation. The information contained
in this publication is subject to change without notice.
Trademarks
Nordson, the Nordson logo, and iTRAX are registered trademarks of
Nordson Corporation.
Sycon is a registered trademark of Hilscher GmbH.
Anybus is a registered trademark of HMS Industrial Networks, Inc.
RSLogix, Logix 5000, RSNetWorx are a trademarks of Rockwell
Automation.
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Change Record
Revision Date Change
A04 01/10 Added notes to the pressure regulator figure and to the PRx Module
parts list.
05 09/11 Added sections throughout manual on Spin Speed applications. Added
additional repair information for the Pressure Controller.
06 01/13 Updated parts list for Pressure Controller Assembly (1602371) and Cable
Assembly (1602475).
Updated Pressure Controller Installation (page 17).
07 03/15 Added Firmware Updates section.
08 04/15 Marked part number 1602371 as obsolete.
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iTRAXrPRx Module
Safety
Read and follow these safety instructions. Task- and equipment-specific
warnings, cautions, and instructions are included in equipment
documentation where appropriate.
Make sure all equipment documentation, including these instructions, is
accessible to persons operating or servicing equipment.
Qualified Personnel
Equipment owners are responsible for making sure that Nordson equipment
is installed, operated, and serviced by qualified personnel. Qualified
personnel are those employees or contractors who are trained to safely
perform their assigned tasks. They are familiar with all relevant safety rules
and regulations and are physically capable of performing their assigned
tasks.
Intended Use
Use of Nordson equipment in ways other than those described in the
documentation supplied with the equipment may result in injury to persons
or damage to property.
Some examples of unintended use of equipment include
Susing incompatible materials
Smaking unauthorized modifications
Sremoving or bypassing safety guards or interlocks
Susing incompatible or damaged parts
Susing unapproved auxiliary equipment
Soperating equipment in excess of maximum ratings
Regulations and Approvals
Make sure all equipment is rated and approved for the environment in which
it is used. Any approvals obtained for Nordson equipment will be voided if
instructions for installation, operation, and service are not followed.
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Personal Safety
To prevent injury follow these instructions.
SDo not operate or service equipment unless you are qualified.
SDo not operate equipment unless safety guards, doors, or covers are
intact and automatic interlocks are operating properly. Do not bypass or
disarm any safety devices.
SKeep clear of moving equipment. Before adjusting or servicing moving
equipment, shut off the power supply and wait until the equipment
comes to a complete stop. Lock out power and secure the equipment to
prevent unexpected movement.
SRelieve (bleed off) hydraulic and pneumatic pressure before adjusting or
servicing pressurized systems or components. Disconnect, lock out,
and tag switches before servicing electrical equipment.
SWhile operating manual spray guns, make sure you are grounded.
Wear electrically conductive gloves or a grounding strap connected to
the gun handle or other true earth ground. Do not wear or carry metallic
objects such as jewelry or tools.
SIf you receive even a slight electrical shock, shut down all electrical or
electrostatic equipment immediately. Do not restart the equipment until
the problem has been identified and corrected.
SObtain and read Material Safety Data Sheets (MSDS) for all materials
used. Follow the manufacturer’s instructions for safe handling and use
of materials, and use recommended personal protection devices.
SMake sure the spray area is adequately ventilated.
STo prevent injury, be aware of less-obvious dangers in the workplace
that often cannot be completely eliminated, such as hot surfaces, sharp
edges, energized electrical circuits, and moving parts that cannot be
enclosed or otherwise guarded for practical reasons.
High-Pressure Fluids
High-pressure fluids, unless they are safely contained, are extremely
hazardous. Always relieve fluid pressure before adjusting or servicing high
pressure equipment. A jet of high-pressure fluid can cut like a knife and
cause serious bodily injury, amputation, or death. Fluids penetrating the
skin can also cause toxic poisoning.
If you suffer a fluid injection injury, seek medical care immediately. If
possible, provide a copy of the MSDS for the injected fluid to the health care
provider.
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The National Spray Equipment Manufacturers Association has created a
wallet card that you should carry when you are operating high-pressure
spray equipment. These cards are supplied with your equipment. The
following is the text of this card:
WARNING: Any injury caused by high pressure liquid can be serious. If
you are injured or even suspect an injury:
SGo to an emergency room immediately.
STell the doctor that you suspect an injection injury.
SShow him this card
STell him what kind of material you were spraying
MEDICAL ALERT—AIRLESS SPRAY WOUNDS: NOTE TO PHYSICIAN
Injection in the skin is a serious traumatic injury. It is important to treat the
injury surgically as soon as possible. Do not delay treatment to research
toxicity. Toxicity is a concern with some exotic coatings injected directly into
the bloodstream.
Consultation with a plastic surgeon or a reconstructive hand surgeon may
be advisable.
The seriousness of the wound depends on where the injury is on the body,
whether the substance hit something on its way in and deflected causing
more damage, and many other variables including skin microflora residing
in the paint or gun which are blasted into the wound. If the injected paint
contains acrylic latex and titanium dioxide that damage the tissue’s
resistance to infection, bacterial growth will flourish. The treatment that
doctors recommend for an injection injury to the hand includes immediate
decompression of the closed vascular compartments of the hand to release
the underlying tissue distended by the injected paint, judicious wound
debridement, and immediate antibiotic treatment.
Fire Safety
To avoid a fire or explosion, follow these instructions.
SGround all conductive equipment. Use only grounded air and fluid
hoses. Check equipment and workpiece grounding devices regularly.
Resistance to ground must not exceed one megohm.
SShut down all equipment immediately if you notice static sparking or
arcing. Do not restart the equipment until the cause has been identified
and corrected.
SDo not smoke, weld, grind, or use open flames where flammable
materials are being used or stored.
SDo not heat materials to temperatures above those recommended by
the manufacturer. Make sure heat monitoring and limiting devices are
working properly.
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Fire Safety (contd)
SProvide adequate ventilation to prevent dangerous concentrations of
volatile particles or vapors. Refer to local codes or your material MSDS
for guidance.
SDo not disconnect live electrical circuits when working with flammable
materials. Shut off power at a disconnect switch first to prevent
sparking.
SKnow where emergency stop buttons, shutoff valves, and fire
extinguishers are located. If a fire starts in a spray booth, immediately
shut off the spray system and exhaust fans.
SShut off electrostatic power and ground the charging system before
adjusting, cleaning, or repairing electrostatic equipment.
SClean, maintain, test, and repair equipment according to the instructions
in your equipment documentation.
SUse only replacement parts that are designed for use with original
equipment. Contact your Nordson representative for parts information
and advice.
Halogenated Hydrocarbon Solvent Hazards
Do not use halogenated hydrocarbon solvents in a pressurized system that
contains aluminum components. Under pressure, these solvents can react
with aluminum and explode, causing injury, death, or property damage.
Halogenated hydrocarbon solvents contain one or more of the following
elements:
Element Symbol Prefix
Fluorine F “Fluoro-”
Chlorine Cl “Chloro-”
Bromine Br “Bromo-”
Iodine I “Iodo-”
Check your material MSDS or contact your material supplier for more
information. If you must use halogenated hydrocarbon solvents, contact
your Nordson representative for information about compatible Nordson
components.
Action in the Event of a Malfunction
If a system or any equipment in a system malfunctions, shut off the system
immediately and perform the following steps:
SDisconnect and lock out system electrical power. Close hydraulic and
pneumatic shutoff valves and relieve pressures.
SIdentify the reason for the malfunction and correct it before restarting the
system.
Disposal
Dispose of equipment and materials used in operation and servicing
according to local codes.
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Description
The Nordson iTRAX PRx module provides the following monitoring and
control capabilities:
Selectronically controls base pressure
Smonitors coating material temperature
Smonitors belt speed, chuck speed, or chuck bearing speed
Swith an optional Anybus module, the PRx can send the canspin speed
setpoint to the customer’s control system
In addition, the PRx module can also provide Extended Can-In-Pocket
functions, which include:
Svacuum detect
Sgun mount position
Scan-in-pocket detect
Sspeed monitor signal
The iTRAX Operator Interface (OI) provides the configuration and
monitoring interface for the PRx module. The OI consists of OPC Server
and OPC Local Client software, plus a USB-to-CAN network adapter, USB
cable, and CAN termination resistor.
PRx Module iTRAX Pressure Controller
264 mm
(10.39 in.)
32 mm
(1.25 in.)
203 mm
(7.99 in.)
Weight: 0.801 kg
(1.77 lbs)
Figure 1 PRx Module and iTRAX Pressure Controller
The Nordson OPC Server and Client run on an IBM-compatible personal or
industrial computer with the Windows XP or Windows 2000 operating
system. The OPC Client provides a graphical user interface for setting up
and monitoring system parameters. It is referred to as the Operator
Interface (iTRAX OI). Communications between the OI and the iTRAX
modules is through a CAN (Controller Area Network) network and the
USB-to-CAN network adapter.
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Description (contd)
Up to 63 iTRAX modules can be connected to a single CAN network.
These modules may be a mix of Spray Monitors, Spray Controllers and PRx
modules depending on the application. Because screen refresh times can
become noticeably longer with greater numbers of Spray Monitors, it is
recommended that no more than 40 Spray Monitors be connected to the
network. This limitation does not apply to Spray Controllers or PRx modules
(if not used for pressure control).
NOTE: For systems with more than 63 modules, a CAN-to-CAN gateway is
recommended to expand the CAN network node capability. Contact your
Nordson Container representative for more information.
Once a PRx module is configured, it remains fully functional even if the PC
running the OPC Server and OPC Local Client is shut down.
This manual covers installation, configuration, and parts for the PRx
module, the pressure controller, and the Anybusrmodule options. Refer to
the online Help system in the iTRAX Operator Interface for system
configuration, calibration, setup, and operation.
PRx Features
Pressure Controller
This option uses a pressure controller and iTRAX Spray Monitor to monitor
and control the fluid base pressure for each spray gun.
This option works as follows:
1. The base pressure setpoint value is assigned by the operator and sent
from the iTRAX OI to the PRx module. The PRx module communicates
this setpoint value to the electronic pressure controller.
2. The Spray Monitor reads the actual base pressure at the spray gun and
sends it to the iTRAX OI and PRx module over the CAN network.
3. The iTRAX OI displays the actual pressure. The PRx module also reads
the actual base pressure from the SM module over the CAN network.
4. The PRx module compares the actual base pressure to the setpoint,
and sends the iTRAX pressure controller commands over an RS-485
link to adjust the pressure up or down as needed.
5. The pressure controller adjusts the output pressure to produce the
desired base pressure at the spray gun. The pressure controller’s
internal control loop has a 25 millisecond update time. The PRx module
serves as a supervisory controller with an 8 second update time.
This process is continuous, allowing the pressure controller to maintain the
desired base pressure at the spray gun automatically.
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Pressure Controller Specifications
Maximum inlet pressure 207 bar (3000 psi)
Maximum outlet pressure 62 bar (900 psi)
Operating temperature -54−74 _C (-65−165 _F)
Inlet/Outlet ports 3/8-in. NPT
Outlet gauge ports 1/4-in. NPT
Temperature Monitoring
To use the temperature monitoring feature, the standard spray gun pressure
transducer must be replaced by a pressure transducer with RTD. The RTD
uses a 4−20 mA signal to monitor temperature ranges of 0−100 _C
(32−212 _F).
This feature does not adjust the fluid temperature, it only monitors it through
the iTRAX OI. The OI allows the operator to set high and low temperature
alarm and warning values and alerts the operator if they are exceeded.
The pressure transducer with RTD is sold separately. Refer to the Parts
section for more information.
Speed Monitoring
This advanced feature does not adjust the can spin speed, but monitors and
displays the RPM through the iTRAX OI. The OI allows the operator to set
high and low speed alarm and warning values and alerts the operator if they
are exceeded.
3 types of speed monitoring:
a. Belt speed monitoring−
STo use the spin belt speed monitoring feature, a proximity sensor
must be installed to sense the RPM (0−3000 RPM) of one of the belt
pulleys. The targets on the belt pulley are detected by the proximity
sensor to compute the RPM. This feature continuously monitors the
pulley speed provided the Run/Stop signal is asserted.
b. Can chuck speed monitoring−
SA proximity sensor is installed to sense targets on the chuck when it
enters the spray pocket. A trigger signal is also required to validate
the speed signals being detected (since the proximity switch senses
targets in a dynamic environment). An index and home sensor are
also required to correlate the speed of each chuck spinner and
transfer the data to the correct field in the Speed Detail Screen.
c. Bearing speed monitoring−
SA proximity switch is used to sense targets on the chuck at a location
where the drive belt is disengaged from the chuck. Here, the speed
is coasting down, the speed being sensed is in acceptable range for
a properly working chuck bearing. This option is used when primary
concern is on the condition of bearings. A trigger, index, and home
signal are required for this feature.
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Extended Can-in-Pocket
To use the Extended Can-in-Pocket feature, any or all of the following
customer-supplied components must be installed:
SCan-in-Pocket sensor
SVacuum chuck sensor
SBelt spin detect sensor or signal
SGun position proximity switch
The PRx module combines the signals from the above sensors and sends a
single CIP signal to the iTRAX Spray Monitor. If one of the sensor signals is
not correct, the Spray Monitor will not receive the CIP signal, and will
generate a Can-In-Pocket (CIP) fault. The iTRAX system identifies the
sensor causing the CIP fault. This feature can only be used if a CIP sensor
is located in the spray pocket.
AnyBusrOption Features
NOTE: Nordson offers three options for a fieldbus network: Profibus,
Ethernet I/P, and DeviceNet.
By installing an Anybus-S Profibus, Ethernet/IP, or DeviceNet interface
module on the PRx module, the PRx module can communicate the following
information to external controllers:
SSpin Belt Speed Setpoint
SActual Belt Pulley Speed
SActual Can Chuck Spray Speed
SActual Can Chuck Coasting Speed
SActual Temperature at gun
SGeneral Status
SWarnings
SAlarms
SCurrent One Button Recipe Number (user assigned)
Starting with Version 4.2 of the iTRAX OI, the software allows the user to set
a spin speed setpoint. The setpoint, along with the actual speed, is then
sent via the Anybus module and fieldbus network to a customer-supplied
host PLC/Controller for spin belt control.
Refer to Parts for the AnyBus-S module part numbers and ordering
information, and to Anybus Option Installation on page 12 for installation
and configuration information.
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Optional Remote Display
The iTRAX Remote Display is used to display various spray parameters at
the spray machine. It is packaged in a rugged steel case to withstand the
factory environment. The Remote Display can be configured to display
process data from up to four iTRAX Spray Monitors or one iTRAX PRx
module, but not both simultaneously.
The Remote Display receives and displays process data from the PRx
module when the serial communication interface is configured for RS-485.
The operator can choose to display any or all of the following data:
SBase Pressure (PSI or KPa)
SFluid Temperature (_C or _F)
SSpin Belt Speed (RPM) −this is the same value shown on the PRx face
plate.
The Remote Display can also be configured and connected to the iTRAX
CAN Network to display any or all of the following data:
SBase Pressure (psi or KPa)
SFire Pressure (psi or KPa)
SGun Duration (msec)
SOn Time (msec)
SOff Time (msec)
Data selected for display is displayed sequentially.
The Remote Display can be mounted in a suitable location where it is visible
to the coating line operators. Refer to the Remote Display manual for more
information.
Figure 2 Remote Display
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PRx Module Requirements
NOTE: For compliance with the European Union Electromagnetic
Compatibility Directive, refer to EMC Directive Requirements.
The following customer-supplied hardware is required to install the PRx
module and options:
SPower Supply: 24 Vdc, 0.7 amp required per PRx module/pressure
controller combination (the PRx module alone is 0.35A max).
SCAN Network Cable: Belden 9841 or equivalent. The PRx module is
guaranteed to communicate properly only if the total CAN network
length is 75m (246 ft).
SEnclosure: IP54 or better metal enclosure
SCables, as required, for index and timer output and Can-In-Pocket
sensors, timer input, spray output, and warning/alarm outputs
SPressure controller cable (if used): Belden 3084A or equivalent
S8-mm air tubing for pressure controller air input
SFiltered compressed air at 5.5 bar (80 psi) minimum for air servos inside
the pressure controller
Refer to Parts for part numbers and ordering information for optional
equipment.
EMC Directive Compliance
For compliance to the European Union Electromagnetic Compatibility
Directive (EMC Directive):
1. Mount the PRx module in an IP54 or better metal enclosure.
2. Use a CE-labeled 24 VDC power supply.
3. For general safety fuse L1 and L2 of power supply.
4. All customer-supplied cables must be shielded and terminated.
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Installation
WARNING: Allow only qualified personnel to perform the following tasks.
Follow the safety instructions in this document and all other related
documentation.
Installation includes mounting, configuring, and wiring the PRx module and
optional equipment. PRx module configuration is done through the iTRAX
Operator Interface.
NOTE: For compliance with the European Union Electromagnetic
Compatibility Directive, refer to EMC Directive Requirements.
Conditions of Warranty
The iTRAX PRx module must be installed and wired per the specifications
provided herein. Other than technical support provided under warranty for
defective equipment, Nordson will not provide complimentary post-sale
technical support if the installation does not comply with the requirements
stated in this manual and local electrical codes.
Furthermore, if post-sale technical services are performed and the
installation is found to be non-complaint with these requirements, then the
customer will be invoiced and be responsible for payment of the charges
associated with the service.
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AnybusrOption Installation
Install the Anybus module on the PRx module before installing the PRx
module in an enclosure.
Anybus-S Module Installation
Follow this procedure to install the AnyBus-S module on the PRx board.
See Figure 3.
1. Remove the four screws (2) and cover (1) from the PRx module.
2. Remove the three screws (5) from the stand-offs (6) on the PRx
board (3).
3. Insert the connector on the AnyBus module (4) into the J4 header (7) on
the PRx board.
4. Secure the AnyBus module to the stand-offs with the three screws
removed in step 2.
5. Find the SW4 dipswitch (8) on the PRx board and set switch SW4−4 to
the Closed position.
1
2
3
4
6
5
8
7
Open
Default
Open
SW4
1 2 3 4
1 2 3 4
AnyBus
AnyBus Option
Figure 3 Anybus Module Installation and Jumper Setting
1. Cover
2. Cover screws (x 4)
3. PRx board
4. AnyBus board
5. Stand off screws (x 3)
6. Stand offs
7. Header J4
8. SW4
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Anybus-S Profibus-DP Configuration
The PRx module is compatible with the Anybus-S Profibus-DP slave
interface module. This module is available from Nordson (refer to the Parts
section) and is field-installed.
NOTE: The iTRAX OPC Server and Local Client CD includes the required
support files for the Anybus option. The files are contained in a folder titled
PRx_Support.
The file HMS1003.GSD must be loaded into the Profibus-DP master for it to
recognize the Anybus module. Also, the network address of the Anybus
module must be determined and set.
The PRx module software pre-configures the installed Anybus module I/O
space for 13 2-byte words of inputs. Table 1 lists the definition of each input
word. There are no output words.
For the Profibus master, a similar I/O configuration table must be created
and downloaded. This may be done using one of several Profibus system
configuration/development tools such as Step 7 from Siemens or SyConr
System Configurator from Hilscher GmbH. Configure the master so that 13
2-byte input words are mapped to the master input image table.
Anybus-S Ethernet/IP Configuration
The PRx module is compatible with the Anybus-S Ethernet/IP slave
interface module. This module is available from Nordson (refer to the Parts
section) and is field-installed.
NOTE: The iTRAX OPC Server and Local Client CD includes the required
support files for the Anybus option. The files are contained in a folder titled
PRx_Support.
The file 73−9599−EDS_ABS_EIP_V_1_9.eds must be loaded into the
Ethernet/IP master/scanner for it to recognize the Anybus module.
Also, the IP address of the Anybus module must be determined and set. It
is recommended to set all the DIP switches on the Anybus card to OFF, and
to set the IP address of the module using the Anybus IPConfig software
tool, which is included on the iTRAX CD in a folder titled PRx_Support. The
CD also includes an excellent configuration procedure titled
EthernetIP_Adapter_RSLogic_2.02.pdf.
The 4-byte IP address should have the same network address (first 3 bytes)
as the rest of the Ethernet network to which the Anybus module is
connected, and then have a unique sub-net address (the least significant
byte).
The PRx module pre-configures the installed Anybus module I/O space for
13 2-byte words. Table 1 lists the definition of each input word. There are
no output words. The Ethernet/IP master/scanner must be configured to
create a matching I/O configuration table. This may be done using one of
several Ethernet/IP system configuration/development tools such as the
Rockwell Automation RSLogixt5000 or SyConrSystem Configurator from
Hilscher GmbH. Configure the master/scanner so that 13 2-byte input
words are mapped to the input image table.
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Anybus-S DeviceNet Configuration
The Prx module is compatible with the Anybus-S DeviceNet slave interface
module. This module is available from Nordson (refer to Parts section) and
is field -installed into the iTRAX PRx module.
NOTE: The iTRAX OPC Server and Local Client CD includes the required
support files for the Anybus option. The files are contained in a folder titled
PRx_Support. The same and additional support files can be downloaded
from www.anybus.com.
A unique MAC address for the Anybus-S module must be assigned and set
with the dip switches provided on the module.
The PRx module software pre-configures the installed Anybus-S module’s
I/O space for 13 2-byte words of inputs. Table 1 lists the definition of each
input word. There are no output words. For the DeviceNet master (i.e.
DeviceNet Scanner), a similar I/O configuration table must be created and
saved. This may be done using one of several Rockwell-Allen Bradley
configuration/development tools such as Control Logix 5000tor
RSNetWorxtfor DeviceNet. Configure the DeviceNet Scanner so that 26
bytes (13 2-byte words) are mapped to the input image table.
The correct *.EDS file must be loaded into the DeviceNet scanner (master)
for it to recognize the Anybus slave (i.e. DeviceNet Adapter) module. The
following list describes the correct EDS file load:
SEDS_ABS_DEV_V_2_3.eds −use with Anybus-S having Version 2.x
firmware (see label on module) when not using the Quick Connect
feature.
SEDS_ABS_DEV_2_2.eds −use with Anybus-S having Version 2.x
firmware when using the Quick Connect feature.
SEDS_ABS_DEV_V_1_35.eds −use with Anybus-S having Version 1.x
firmware.
Table 1 Input Words to Master
Word No. Definition
1Spin Speed Setpoint (units RPM)
2Actual Spin Speed (units RPM)
3Future Use
4Actual Temperature (units _F)
5Future Use
6Future Use
7Future Use
8General Status
9 Warnings
10 Alarms
11 One-Button Recipe Number
12 Reserved
13 Watchdog counter to PLC (increments every second)
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PRx Module Installation
Configuration
CAUTION: Electrostatic sensitive device: To avoid damaging the circuit
board wear an ESD wriststrap and use proper grounding techniques.
1. See Figure 4. Using a screwdriver, remove the access plate on the front
of the PRx module.
2. Use a small screwdriver to set the CAN network address for the module.
SIf using the optional pressure controller, the PRx module address
must match the address of the corresponding Spray Monitor.
SIf the optional pressure controller is not used, any unique address
from 1−63 may be used.
NOTE: The Spray Monitor address can be verified with the Spray
Monitor configuration window on the iTRAX operator interface.
3. Last Module in the iTRAX CAN Network Only: The last module on
the CAN network must be terminated. If the module is a PRx module
close switch SW3 position 1 to terminate the network (see Figure 4).
This switch is accessible from the bottom of the PRx module.
4. Replace the access plate on the front of the PRx module.
5. Repeat this procedure for all additional PRx modules in the system.
NOTE: If necessary, remove the PRx module cover as shown in Figure 3 to
set jumpers on the PRx board for other options.
Mounting
NOTE: For compliance with the European Union Electromagnetic
Compatibility Directive, refer to the EMC Directive Requirements on page
10 .
Use the two #10 screws to mount the PRx module in the controller cabinet.
Obsolete

iTRAXrPRx Module
16
Part 1078355-08 E2015 Nordson Corporation
012
4
6
3
5
7
89
012
4
6
3
5
7
89
Default
Sourcing
Optional
Sinking
JP3
Default
Sourcing
Optional
Sinking
JP2
Open
Default
Open
Termination
(Last Module
on Network
SW3
1 2 3 4
1 2 3 4
1
8
1
8
1
8
1
8
5
4
5
4
5
4
5
JP1
JP15
JP16
JP17JP18
JP19
JP10
JP5
JP3 JP2
JP6
JP7
JP8
JP9
JP11
JP12
JP13
JP14
JP4
1 2 3 4
Jumpers Jumpers
JumpersJumpers
4
P7
JUMPERS NOT USED
ON JP4, JP5
2X JUMPERS ON
JP3 AS SHOWN
(DEFAULT IS
SOURCING INPUT)
POWER
SWITCH
P6 P5
2X JUMPERS ON
JP2 AS SHOWN
(DEFAULT IS
SOURCING INPUT)
JUMPERS NOT USED
ON JP10
JUMPERS NOT USED
ON JP1
6X JUMPERS ON JP6, JP7
JP11, JP12, JP13, JP14
AS SHOWN
JUMPERS NOT USED
ON JP19
4XJUMPERS ON
JP18, JP17, JP16, JP15
OPEN
1 2 3 4
OPEN
SW4
SW3
P4 P3 P2 P1
Spare Input Can-in-Pocket Sensor
CAN Network Termination
Open
Default
Open
SW4
1 2 3 4
1 2 3 4
AnyBus-S
AnyBus-S Option
CAN Network Address Setting
Tens digit
Ones digit
Example:
Node address
set to 01
Figure 4 PRx Circuit Board Switches and Jumper Settings
Obsolete