Nordson Pro-Meter V2K User manual

Pro-Meter® V2K
System Components
Quick Start Guide
P/N 7440272
COMPONENTS REQUIRED FOR
INSTALL ATION
 Preassembled Pro-meter V2K
System
 Clear air tubing 0.25 inch (6.35 mm)
 Cups for collecting material
during bleed procedure - approx.
3.0 oz. (85.05 g)
 Discharge port hoses (size
dependent upon customer
application)
 Dispense valve assembly
 Fitting kit
TOOLS REQUIRED FOR INSTALL ATION
 Ratcheting wrenches
 Adjustable wrenches
 Box cutter - to cut crate tie straps
 Hammer - to open crate
 Metric hex keys
 Metric socket set
 Pry bar - to open crate
OPTIONAL COMPONENTS
 Cylinder position sensor
 Dispense applicator
 Dispense valve support fixture
 Footswitch
 Jumper switch kit
 Gravity tanks
 Gravity tank gasket kit
 Linear speed control sensor
 Low level sensors
 Pressure transducers
 Purge cord
 Purge ok splitter
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Pro-Meter V2K
Safety
WARNING:
 Safety glasses are to be worn at all tim es while installing, servicing, operating, or
observing equipm ent. The sudden release of air or fluid can cause dam age to eyes.
 Allow only qualified personnel to perform the following task s. Follow the safety
instructions in this document and all other related docum entation.
 Relieve s ystem air pressure, m aterial pressure, and disconnect power prior to
servicing Pro−Meter V2K com ponents.
 Clean any m aterial that has spilled. Be sure to follow all applicable safety and
environm ental guidelines when cleaning spilled m aterial.
WARNING: An y m aterial injected into flesh can cause severe injury or death. Keep bod y parts
away from m aterial discharge ports. If injection occurs, seek medical attention imm ediately.
WARNING: Operating faulty electrostatic equipm ent is hazardous and can cause electrocution,
fire, or explosion. Mak e resistance check s part of your periodic m aintenance program . If you
receive even a slight electrical shock or notice static spark ing or arcing, shut down all electrical
or electrostatic equipm ent immediately . Do not restart the equipment until the problem has been
identified and corrected.
WARNING: Relieve air and m aterial pressure when equipm ent is not in use for prolonged periods
of tim e. Do not allow pressure to rem ain static when equipm ent is idle as this m ay cause
material to pack and harden.
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Pro-Meter V2K
1. With the aid of an assistant, place Pro−Meter V2K system on a suitable work bench or table. Be sure
work bench or table is capable of safely supporting Pro−Meter V2K. The weight of the preassembled
Pro−Meter V2K is approximately 120 lbs. (54.4 kg). System dimensions are 30.38 inches (771.65 mm)
long x 17.37 inches (441.2 mm) wide x 11.88 inches (301.75 mm) tall.
1. Remove primary cover (1) and secondary cover (2) from Pro-Meter V2K.
2. Connect the HMI pendant harness male connectors to the P5 (blue) and P6 (red) female connectors
located at the power supply. Refer to the System Layout Drawing for additional information.
NOTE:
 The HMI pendant harness connectors are labeled P5 and P6 and are unique to the connectors
located on the power supply.
 Operator interface is conducted via the HMI pendant. The HMI pendant consists of a touchscreen
attached to the main body of the Pro-Meter V2K and has a 2 meter cord which plugs into the power
supply. The HMI pendant also has an emergency stop button. Once pressed, it will immediately halt
movement of the Pro-Meter V2K until the emergency stop button is manually pulled back out. This
serves to manually reset the Pro-Meter V2K.
Safety
System Setup
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Pro-Meter V2K
3.
Connect discharge port hoses to each metering cartridge assembly discharge port. Refer to the Pro-Meter
V2K Fittings Kit Instruction Sheet (Nordson part number 7441865) for additional information.
4. Mount dispense valve assembly to dispense valve support fixture (if equipped) and connect air and
material lines.
5. Install the mixer to the dispense valve. To support initial startup and testing, each Pro−Meter V2K system
is supplied with a Mixer Variety Kit. Refer to the Pro-Meter V2K Mixer Variety Kit Instruction Sheet
(Nordson part number 7441857) for additional information. To support ongoing operations and to provide
optimum dispense flexibility, a Mixer Startup Kit can be ordered. Refer to Pro-Meter V2K Mixer Selection
Guide Instruction Sheet (Nordson part number 7441862) for additional information.
6. Ensure the gravity tank gaskets are compatible with the selected material.
7. CAUTION:
 Ensure the gravity tank gasket is seated evenly at the bottom of the cam-lock.
 Confirm gasket compatibility with TDS and SDS or material supplier.
NOTE:
 The gravity tanks come equipped with nitrile (Buna-N®) gaskets.
 Each Pro-Meter V2K is shipped with a gravity tank gasket kit (Nordson part number 7440614). The
kit contains 2 EPDM gaskets (Nordson part number 7440611), 2 silicone gaskets (Nordson part
number 7440613), and 2 Viton® gaskets (Nordson part number 7440612).
 If the gravity tank gaskets are not compatible with the selected material, loosen the cam-lock fittings
located between the manual ball valve and actuated valve below the tanks and utilize a seal puller, or
equivalent tool, to remove the gravity tank gaskets. Carefully install the correct gravity tank gasket by
hand into the cam-lock.
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Pro-Meter V2K
Gravity tank gasket
*Gravity tanks are shown inverted for
illustrative purposes only.
8. Supply electrical power to the outlet (1) located at the power supply by utilizing the power cord
equipped with the Pro-Meter V2K system.
9. Supply air to Pro−Meter V2K via the air input port (1) located on the filter regulator assem bly. The fitting
which connects to the female 1/4 NPT port on the filter regulator assembly is customer supplied.
10. Switch Pro−Meter V2K power switch located at the power supply to the ON position.
NOTE: Refer to the Pro-Meter V2K Screen Map in Appendix A for additional information.
1. Proceed to Main Menu Screen.
2. Select SETUP LOGIN pushbutton to proceed to Setup Login Screen.
3. Log into the HMI Pendant using the default user name and password. The default user name is `2’. The
default password is also `2’.
NOTE:
 Proceed to Main Menu Screen.
 Select Setup Login pushbutton to proceed to Setup Login Screen.
 Select Level 2 Setup pushbutton to proceed to Level 2 Setup Screen.
 Select RESET PASSWORD pushbutton to proceed to Reset Password Screen.
 Select Reset Password pushbutton and follow prompts.
System Login
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Pro-Meter V2K
Gravity Feed and Cylinder Position Sensor Mode Enable
1. From the Main Menu Screen select the SETUP LOGIN pushbutton.
2. Proceed to the Level 2 Setup Screen and select OPTIONS SETUP.
3. Login and proceed to the Level 2 Setup Screen.
NOTE: Refer to Login and Calibration, System Login to review the login procedure.
4. From the Level 2 Setup Screen, proceed to the Options Setup Screen and turn ON the GRAVITY FEED
MODE and CYLINDER POSITION SENSOR ENABLE pushbuttons.
Cylinder Setup
1. From the Main Menu Screen select the SETUP LOGIN pushbutton and proceed to the Setup Login
Screen.
2. From the Setup Login Screen select the LEVEL 1 SETUP pushbutton to proceed to the Level 1 Setup
Menu Screen.
3. Once at the Level 1 Setup Menu Screen, select the STROKE SETUP pushbutton to proceed to the
Stroke Setup Screen.
4. Select the CYLINDER SETUP pushbutton to proceed to the Cylinder Setup Screen.
5. Enter the rod diameters for both sides of the meter in millimeters in the ROD DIAMETER (MM) data
entry fields.
NOTE: The DISPENSE AMOUNT PER SHOT data displays will populate once the rod diameters have
been entered.
HMI Pendant Setup
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Pro-Meter V2K

Linear Position Sensor
1. Ensure the system pressure regulator is set to 80-100 psi (5.5 - 6.9 bar).
2. Utilize a 1/8 inch or 3 mm hex key to adjust the air cylinder flow controls.
WARNING:
Prior to initiating any adjustments, completely close the air cylinder flow controls.
Slowly open the flow controls at ¼ turn intervals until the desired flow rate is achieved.
3. From the Main Menu Screen, proceed to the Setup Login Screen, to the Level 1 Setup Screen, and then
to the Valve Setup Screen.
4. Hold the ADVANCE RODS push button until the metering cylinder carriage is fully forward. Then the
metering cylinder carriage is fully forward, the air cylinder has been fully retracted
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Pro-Meter V2K
5. With the stroke adjustment screw jam nut loosened, utilize a 6 mm wrench, or equivalent tool, to back up
the stroke stop block until the air cylinder is allowed to fully return as the RETURN RODS pushbutton is
depressed.
6. With the air cylinder fully extended, verify the existence of a small gap between the stop block and the
carriage stop bracket.
7. From the Valve Setup Screen, proceed to the Setup Login Screen and then to the Level 2 Setup Screen.
Stoke adjustment screw jam nut
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Pro-Meter V2K
8. From the Level 2 Setup Screen proceed to the Position Sensor Calibration Screen and establish the
following values in the highlighted (yellow) data entry fields:
 Position Sensor Full Scale (mm) = 160.0
 Zero Offset (mm) = 0.0
 Bar Graph Max Pos (mm) = 144.0
 Bar Graph Min Pos (mm) = 0.0
9. With the rods fully advanced (air cylinder retracted) enter the number reflected by the CURRENT MA
READING data display into the FULL SCALE MM CAL VALVE data entry field.
NOTE: The linear position sensor should now be calibrated.
10. With the rods fully returned, utilize a 6 mm wrench, or equivalent tool, and close the gap between the
stop block and the carriage stop bracket.
NOTE: There should be an audible click just before the gap closes completely.
11. Turn OFF
MANUAL MODE via the Dispense 1 Screen.
12. Adjust the strike stop position via the strike screw nut until the strike stop position produces the desired
shot size.
13. Be sure to tighten the stroke adjustment screw jam nut.
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Pro-Meter V2K
Pressure Transducer Calibration
1. Obtain factory serial number from pressure transducer.
NOTE:
 Pressure transducers are individually calibrated and serial numbered at the factory.
 The serial number is stamped on the pressure transducer.
2. Utilize system supplied calibration record as a basis to enter control panel calibration data.
3. Turn OFF system power.
4. Install new pressure transducer.
5. Connect pressure transducer harness connector.
6. Turn ON the system power.
7. Log into HMI Pendant. Proceed System Login (above) for login information.
8. Ensure internal m eter pressure is at or near zero psi.
9. From the Main Menu Screen proceed to the Setup Login Screen, and then to the Level 2 Setup Screen.
10. Proceed to the Pressure Sensor Calibration Screen.
11. Enter the ‘0 psi Cal’ value and the ’Full Scale psi’ value (250 psi) from the calibration sheet.
12. Adjust the ’Zero Offset’ until the ’Scaled Pressure’ reads zero.
CAUTION: If the pressure transducer requires replacement, calibration information also has to be
entered into the Pressure Sensor Calibration HMI Screen.
Valve Open / Close Test
1. Ensure pressurized air is supplied to V2K meter.
NOTE:
 Supply the air input port located on the filter regulator assem bly.
 Minimum air pressure supplied is 80 psi (5.5 bar).
2. From the Main Menu Screen, proceed to the Setup Login Screen, and then to the Level 1 Setup Screen.
3. Proceed to the Valve Setup Screen.
4. Enable the OPEN INLET VALVES pushbutton.
NOTE: Both inlet valves should now be open. The inlet valves are open when the ball valve indicators
located just below the gravity tank are in a vertical position. The indicators are the red plastic pointers shown below.
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