NSS WRANGLER 20W/D User manual

IMPORTANTSAFETYINSTRUCTIONS
READANDUNDERSTANDALLINSTRUCTIONS
BEFORE OPERATING OR SERVICING MACHINE
DANGER!
FailuretoObserveTheseInstructionsCanCausePersonalInjury
toMachineOperator,By-standersorPossibleMachineDamage.
SAVE THESE INSTRUCTIONS
*NEVER attempt to operate this machine unless you have been trained in its operation.
*NEVER allow an untrained person to operate this machine.
*Use this machine ONLY as described in this manual.
*NEVER attempt to operate this machine if it is not working properly or has been damaged in any
manner.
*NEVER disconnect or modify any switch or safety device (circuit breaker) on this machine.
*ALWAYS operate this machine from the rear control panel, not from the side.
*NEVER drop or insert any object into any machine opening.
*ALWAYSkeep face, fingers, hair or any body part, or loose clothing away from any machine opening or
moving part (revolving brush, pad driver, or vacuum motor).
*NEVER operate this machine with any air opening blocked. Keep all air openings free of dust, lint,
hair etc.
*NEVER spray this machine with water or any liquids.
*NEVER allow the vacuum motor or battery charging plug to get wet. The vacuum motor and battery
charging plug will short out if wet.
*NEVER operate this machine when battery charger is plugged in.
*NEVER operate this machine in an explosive atmosphere (grain dust, flammable liquids or fumes).
*NEVER use flammable liquids (gas, kerosene, solvents or thinners) to clean floor.
*ALWAYS turn the brush switch OFF when attaching pads or brushes.
*NEVER operate this machine with the splash skirt removed.
*NEVER leave this machine unattended.
*ALWAYS store this machine indoors in a dry, cool area.
PERSONAL INJURY AND PROPERTY DAMAGE FROM THIS MACHINE OVERTURNING, BATTERIES
FALLING OUT OF THE MACHINE OR BATTERIES LEAKING ACID CAN OCCUR IF YOU DO NOT
FOLLOW THESE PRECAUTIONS:
*ALWAYSbe sure that the ramp is secured to the vehicle before attempting to load / unload.
*ALWAYS use extreme caution when operating this machine on a ramp or loading / unloading this
machine into or out of a truck. Use extreme caution if the ramp is wet, oily or covered with cleaning
chemicals.
*NEVER turn this machine on an ramp or incline.
*NEVER stop this machine on a ramp or incline.
*NEVER attempt to climb a grade or operate this machine on a ramp or incline of more than
20 degrees.
*NEVER park or store this machine near a dock, on ramps, near a furnace, boiler, open flame, or other
high heat source.
*NEVER allow this machine to freeze.
*NEVER store any items on this machine.
ALL repair service must be performed by an NSS authorized distributor/service station. Use only NSS
original equipment parts.
WRANGLER 20 W/D

MACHINE INSPECTION
*Carefully unpack the Wrangler 20 W/D, and recycle all packing materials.
*Inspect the machine for damage or missing components. If damage is found, contact the local
freight company to file a freight claim.
MACHINE COMPONENTS
Solution Tank
The solution tank is the lower part of the machine body. This tank has a capacity of 14 gallons, and is
filled by pouring the water and cleaning chemicals through the filter in the square opening in the corner
of the lower tank.
RecoveryTank
The recovery tank is the upper part of the machine body. This tank has a capacity of 14 gallons, a
round, clear view lid assembly, closes the tank. In this tank is a foam sensitive float shut-off assembly,
as the water level rises, the float ball will rise into the tube and shut off the air flow of the vacuum, it
does not shut off the vacuum motor.
CONTROL PANEL
The operator control panel is located at the upper rear of the machine. This panel has components that
control various machine function. Starting on the left side of the control panel:
*The battery meter shows the state of charge of the batteries during operation and recharge.
*The first toggle switch turns the brush motor “ON and OFF”.
*The next toggle switch turns the vacuum motor “ON and OFF”.
*The next toggle switch controls the direction of the machine and has three positions: forward,
neutral, and reverse.
*The last toggle switch on the right controls the speed of the machine and has three positions:
low, neutral, and high.
*The top circuit breaker is for the brush motor and is rated at 30 Amps.
*The bottom circuit breaker is for the drive motor and is rated at 10 Amps.
BATTERY PACKAGE
The Wrangler 20 W/D is a 24 volt systemand is available with two battery packages:
*Two (2) 12 volt batteries.
*Four (6) volt batteries.
Consult your local NSS authorized distributor for application recommendations.
To Install The Batteries
*Turn off all switches and place the speed and direction switches in the neutral position. Lower
the brush motor to the floor. Loosen the black knob and raise the recovery tank, use the support
arm to hold up the tank.
*For ease of installing the batteries you may wish to completely remove the recovery tank.
Remove the two (2) hinge pins under the front of the recovery tank.
*The batteries are heavy - use two people to install them.
*Refer to the wiring diagram on the back of the control panel. Align the batteries in the
compartment as shown on the diagram.
*Install the battery cables as shown on the wiring diagram. Tighten the bolts and hex nuts with a
wrench.
*Loose or improper battery connections will cause battery or machine damage and possible
injury.

MACHINE OPERATION
General Information
The Wrangler 20 W/D is very maneuverable and is designed to clean as you drive the machine from
behind. Follow these steps to prepare the machine for daily operation.
Always sweep the floor of debris before scrubbing. You may also need to preclean some types of
spills or stains before scrubbing. Plan your work so that you make long, straight paths with the fewest
amount of turns as possible. Remove as many obstacles as possible from the area to be cleaned.
Consult your local NSS distributor for more complete procedures and chemical advice.
Caution - We recommend you wear clean tennis shoes or non-slip shoes when working with a carpet
extractor. Street shoes or rubber cushion soled shoes when wet will release absorbed dirt or grease
onto the wet carpet and cause resoiling. Wet shoes can also cause the operator to slip and fall when
walking from wet carpet onto bare floors. Make sure you wipe your shoes dry before walking onto bare
floors. Also, some carpet cleaning chemicals may affect bare floor finishes.
DAILY USE
To Prepare the Solution Tank:
*Never use water over 140° F (60° C).
*Lower the brush motor on to the floor, completely loosen the black knob securing the recovery tank
and lift the recovery tank, use the support arm to hold the tank up.
*Pour all liquids through the mesh filter at the left side of the solution tank. Do Not splash any liquids
into the vacuum motor intake.
*Put 1 to 2 gallons of clean water into the solution tank first to help dilute the chemicals and prevent
excesssudsing.
*Add the cleaning chemicals to the solution tank and fill with water as needed.
*Carefully close the recovery tank and secure it with the black knob. Do not damage the threads by
over tightening the knob.
*Raise the brush motor off of the floor.
ToPrepare theRecovery Tank:
*Always use a defoamer to protect the vacuum motor of this machine, we recommend that you add
at least 4 to 6 ounces of defoamer chemical into the recovery tank before resuming work. Vacuum
the defoamer into the recovery tank through the squeegee vac hose.
*Make sure that the drain plug of the recovery tank hose is closed tightly and in it’s holding clip.
To Install a Pad Driver and Pad:
*There are a wide range of pads or brushes available for the many cleaning applications of this
machine. See the “Accessries”page. Turn the pad driver upside down on the floor and remove the
padholding cup.
*Remove the center cutout of the 20” pad and place the pad on the face of the pad driver.
*The pad must be centered on the driver to prevent wobbling or bouncing.
*Install and secure the pad holding cup to the pad driver. Turn the pad driver over so that the pad
faces the floor.
*Raise the brush motor into the transport position.
*Align the notches of the pad driver with lugs of the drive casting.
*Turn the pad driver clockwise to lock onto the drive casting.
To Install a Brush:
*Raise the brush motor into the transport position.
*Align the notches of the brush with the lugs of the drive casting.
*Turn the brush clockwise to lock onto the drive casting.

SQUEEGEEASSEMBLY
Remove the squeegee assembly from the box and inspect for concealed damage.
The squeegee assembly has a wide, flat frame to help prevent damage, two (2) mounting knobs, and
two (2) small wheels to prevent “rollover” while in reverse.
To Install the Squeegee Assembly:
*Place the squeegee lift arm in the storage (up) position.
*Loosen the two mounting knobs and slide the squeegee assembly onto the mounting plate. The
roller wheels must face the operator.
*Hand tighten the mounting knobs. Do not use pliers to tighten the knobs as this will defeat the
“breakaway” design.
To Adjust the Squeegee Assembly:
As the machine is used, the squeegee blades wear out, and need to be replaced due to damage.
Some adjustment may be needed.
*Squeegee blades should lay over slightly (like a window squeegee) whenever the machine is
moving.
*Adjust the blade angle by turning the wing nut on the pivot arm.
*Do not add any weights or other pressure to the squeegee mechanism, it will not improve the
performance or service life.
MACHINE MAINTENANCE
Daily Maintenance
*Recharge the batteries at the end of every shift.
*Empty and rinse clean the recovery tank.
*Remove and rinse clean the squeegee assembly.
*Remove and rise clean the pad driver and / or brush.
*Inspect the machine components for wear or damage. Repair or replace as needed.
Weekly Maintenance
*Verify that all daily maintenance has been performed.
*Inspect the battery liquid level, adjust to the proper level as needed.
*Check all battery terminal and cable connections. Tighten as deemed necessary.
*Clean any corrosion from the battery terminals and cables.
*Check the solution flow to the pad driver and / or brush. Flush clean the solution tank and hose with
a mixture of 8 oz. (250ml.) of white vinegar to 1 gallon (4 liter) of warm water.
Monthly Maintenance
*Verify that all daily and weekly maintenance has been performed.
*Lubricate the drive wheels, bearings, the caster axle, and swivel bearing. Use a high grade water
resistant grease.
After every 750 Hours of Operation:
*Inspect the drive motor (transaxle) carbon brushes for wear.
Replace the brushes when they are 3/8 in. (9mm.) in length.
*Inspect the brush drive motor carbon brushes for wear.
Replace the brushes when they are 1/2 in. (13mm.) in length.
*Inspect the vacuum motor carbon brushes for wear.
Replace the brushes when they are 7/16 in. (11mm.) in length.

ACCESSORIES
CLUTCH PLATES
2893001 ALUMINUM CLUTCH PLATE, 4" DIAMETER, 3 HOLES
2890981 PLASTIC CLUTCH PLATE, 4" DIAMETER, 3 HOLES
2890991 ALUMINUM CLUTCH PLATE, 5" DIAMETER, 6 HOLES
2890101 PLASTIC CLUTCH PLATE, 5" DIAMETER, 6 HOLES
2890971 PLASTIC CLUTCH PLATE, 5" DIAMETER, 6 HOLES
BROWN TRU FIT
2890951 PLASTIC CLUTCH PLATE 5” DIAMETER, 6 HOLES
WHITE SPIN OFF
PAD CUP
5990721 CREAM PAD CUP
20" PAD DRIVERS AND BRUSHES
2892601 20" STRUCTURAL FOAM PAD DRIVER
BURNISHING (175 TO 3000 RPM) FLOOR PADS
7992051 20" NSS LITE BLUE POLISH / BURNISH PAD
SCRUBBING (150 TO 300 RPM) FLOOR PADS
7992041 20" NSS UHS CLEAN BUFF PAD
7992031 20" NSS BLUE SCRUB PAD
7992021 20" NSS GREEN SCRUB PAD
STRIPPING (150 TO 300 RPM) FLOOR PADS
7992001 20" NSS BLACK STRIP PAD
7992011 20" NSS BROWN STRIP PAD
TOOL KITS
2392129 WRANGLER 20 WET PICK UP TOOL KIT
INCLUDES: TUBE HANDLE
VACUUM HOSE
SQUEEGEE TOOL
ALUMINIUM CONNECTOR
AUTHORIZEDREPAIRSERVICE
Repair service for this machine must be performed by an authorized service center. Repairs
performed by an unauthorized company will void the machine warranty.

READ BEFORE INSTALLING OR SERVICING
BATTERIES TO PREVENT PERSONAL INJURY.
*ALWAYS wear eye protection and protective clothing when
working with the batteries.
*The batteries contain ACID. Avoid contact with skin or clothing.
*ANTIDOTE:
EYES - Flush with water 15 minutes, Call physician.
INTERNAL - Drink water or milk.
Follow with Milk of Magnesia, beaten egg or
vegetable oil.
Call physician.
*Service should be done only by authorized, trained personnel.
*Charge batteries in a well ventilated area with the battery
compartment opened by raising the recovery tank.
*Batteries generate explosive gases - keep sparks, flames,
burning cigarettes, or other ignition sources away at all
times.
*Never lay anything on top of batteries, to prevent arcing.
*Turn off all switches during installation and service.
*To maintain machine balance, always slide batteries into position
as shown on the battery installation decal.
*Connect the batteries as shown on the battery installation decal
to avoid shorting out the batteries and the electrical system.
*Disconnect the battery leads before performing any service or
repairs.
*ALWAYS make sure the battery charger is turned off when
connecting / disconnecting to machine to prevent sparking.
STORAGE
*ALWAYS store machine indoors in a dry, cool area.
*ALWAYS empty and rinse clean the solution and recovery tanks
after every use.
*ALWAYS remove and clean the squeegee assembly after every
use.
*ALWAYS remove the pad driver or brush after every use.
*NEVER store machine near furnaces, boilers or open flames
which may damage machine.
*NEVER store any item on the machine.
*ALWAYS protect the machine from freezing temperatures.
BATTERYINSTALLATIONINSTRUCTIONS

LIFT RODASSEMBLY
ITEM PART NO. DESCRIPTION QUANTITY
101 23-9-552-1 PANEL, CONTROL 1
102 91-2-125-0 1/4-20 X 3/4 HEX BOLT WITH NYLON PATCH 4
103 52-9-652-1 HUMPED COTTER PIN 1
104 23-9-271-1 1/2-13 HEX SLOTTED NUT 1
105 91-2-245-0 17/32 I.D. X 11/16 O.D. X .074/.121 THICK SAE FLAT WASHER (1/2) 1
106 23-9-556-3 BRACKET, MOUNT LIFT ARM 1
107 26-9-098-1 LIFT HANDLE GRIP 1
108 91-2-093-0 9/32 I.D. X 5/8 O.D. X .051/.080 THICK SAE FLAT WASHER (1/4) 4
109 91-2-091-0 1/4-20 HEX NUT WITH STAR LOCK WASHER 4
110 91-2-230-0 3/8-16 X 1 1/4 HEX BOLT 1
111 91-2-210-0 3/8 SPLIT LOCK WASHER 1
112 91-2-198-0 13/32 I.D. X 13/16 O.D. X .051/.080 THICK SAE FLAT WASHER (3/8) 3
113 23-9-537-1 LOCK DOWN LIFT ROD 1
114 91-2-200-0 3/8-16 HEX NUT 1
115 26-9-182-1 SPRING HOUSING, BRUSH LIFT 1
116 91-2-214-0 3/8-16 HEX NUT WITH NY-LOK INSERT 1
117 26-9-184-1 SPRING,BRUSHPRESSURE 1
118 26-9-183-1 SPRING HOUSING, RETAINER 1
119 26-9-181-1 SHORT LIFT ROD, BRUSH 1
120 91-2-201-0 3/8-24 HEX NUT 2
121 91-2-226-0 3/8-16 X 1 HEX BOLT 1
122 91-2-210-0 3/8 SPLIT LOCK WASHER 1
123 91-2-198-0 13/32 I.D. X 13/16 O.D. X .051/.080 THICK SAE FLAT WASHER (3/8) 2
124 44-9-053-1 3/8" ROD END 2
125 23-9-256-1 CIRCLE COTTER - #CC-7 1
126 26-9-137-3 LIFT HANDLE, BRUSH 1
127 23-9-195-1 PIN 1
128 24-9-066-1 STUD, PIVOT 1

ITEM PART NO. DESCRIPTION QTY.
201 23-9-553-1 LABEL, CONTROL 1
202 06-9-314-1 RUBBER SWITCH BOOT 4
203 23-9-139-1 BATTERY METER - 24 VOLT 1
204 23-9-616-1 LABEL, BATTERY LABEL 1
205 26-9-487-1 CIRCUIT BREAKER, 6 AMP 1
206 23-9-552-1 PANEL, CONTROL 1
207 91-2-140-0 3/8 I.D. X 7/8 O.D. X .064/.104 THICK WROUGHT WASHER (5/16) 5
208 91-2-141-0 5/16 EXTERNAL STAR LOCK WASHER 5
209 91-2-164-0 5/16-18 X 3/4 HEX HEAD BOLT 5
210 06-9-076-1 PLUG BUTTON 2
211 91-2-091-0 1/4-20 HEX NUT WITH STAR LOCK WASHER 5
212 23-9-135-1 SOLENOID, 24 VOLT 2
213 91-2-117-0 1/4-20 X 1/2 HEX HEAD BOLT 1
214 91-2-097-0 1/4 EXTERNAL STAR LOCK WASHER 1
215 44-9-056-1 INSULATED STANDOFF 1
216 23-9-605-1 VAC MOTOR ACCESS LABEL 1
217 23-9-539-3 COVER PANEL 1
218 91-2-037-0 7/32 I.D. X 1/2 O.D. X .032/.065 THICK SAE FLAT WASHER (#10) 2
219 91-2-032-0 #10 SPLIT LOCK WASHER 2
220 91-2-072-0 10-32 X 3/8 ROUND HEAD PHILLIPS MACHINE SCREW 2
221 91-2-097-0 1/4 EXTERNAL STAR LOCK WASHER 1
222 91-2-116-0 1/4-20 X 3/8 HEX HEAD BOLT 1
223 91-2-116-0 1/4-20 X 3/8 HEX HEAD BOLT 6
224 23-9-153-1 FILTER 1
225 04-9-355-1 C-14 BAG RING GASKET 1
226 23-9-549-3 COVER BOX 1
227 23-9-543-1 BRUSH LABEL 1
228 23-9-592-1 SQUEEGEE LIFT HANDLE 1
229 13-9-079-3 SQUEEGEE LIFT BRACKET 1
230 91-2-099-0 1/4-20 X 3/8 TRUSS HEAD PHILLIPS MACHINE SCREW 2
231 13-9-094-1 5/16 E RING 2
232 24-9-530-1 SQUEEGEE LIFT CABLE - 25" 1
233 91-2-038-0 10-24 X 3/8 ROUND HEAD PHILLIPS MACHINE SCREW 1
234 91-2-032-0 #10 SPLIT LOCK WASHER 1
235 91-2-037-0 7/32 I.D. X 1/2 O.D. X .032/.065 THICK SAE FLAT WASHER (#10) 1
236 23-9-137-1 KNURLED KNOB 4
237 91-2-088-0 1/4 SPLIT LOCK WASHER 2
238 91-2-093-0 9/32 I.D. X 5/8 O.D. X .051/.080 THICK SAE FLAT WASHER (1/4) 2
239 91-2-069-0 10-32 HEX NUT WITH STAR LOCK WASHER 4
240 91-2-245-0 17/32 I.D. X 1 1/16 O.D. X .074/.121 THICK SAE FLAT WASHER (1/2) 4
241 23-9-618-1 WIRE DIAGRAM DECAL 1
242 23-9-249-1 10-32 X 1 3/4 SET SCREW 4
243 23-9-577-3 RESISTOR BRACKET 1
244 ———- 10-24 SQUARE NUT 1
245 91-2-036-0 10-24 HEX NUT WITH STAR LOCK WASHER 3
246 26-9-512-1 RESISTOR 1
247 91-2-041-0 10-24 X 1/2 ROUND HEAD PHILLIPS MACHINE SCREW 4
248 91-2-092-0 1/4-20 HEX NUT 2
249 23-9-291-1 HOSE/WIRE TIE DOWN 1
250 23-9-522-1 WIRE ASSEMBLY, DEADMAN SWITCH WITH RING TERMINAL 2
251 48-9-247-1 CIRCUIT BREAKER BUTTON SEAL 2
252 23-9-220-1 CIRCUIT BREAKER, 10 AMP 1
253 23-9-136-1 CIRCUIT BREAKER, 30 AMP 1
254 33-9-041-1 FORWARD / REVERSE SWITCHES 2
255 27-9-204-1 VAC MOTOR TOGGLE SWITCH 1
256 44-9-110-1 MOTOR TOGGLE SWITCH 1
257 10-9-987-1 FLAT WASHER 4
258 06-9-185-1 STAR LOCK WASHER 4

CONTROL PANEL

ITEM PART NO. DESCRIPTION QTY.
301 91-2-032-0 #10 SPLIT LOCK WASHER 1
302 91-2-038-0 10-24 X 3/8 ROUND HEAD PHILLIPS MACHINE SCREW 1
303 50-9-253-1 CAP 1
304 23-9-163-6 HOOD ROD, PLATED 1
305 23-9-256-1 CIRCLE COTTER - #CC-7 2
306 23-9-164-6 ROD BRACKET, PLATED 1
307 27-9-189-9 SOLUTION TANK FILTER 1
27-9-189-1 BAG, TANK SCREEN 1
27-9-176-1 RING 1
308 23-9-217-1 DECAL CLEAN WATER 1
309 46-9-010-1 MOTOR SEAL GASKET 1
310 23-9-557-1 VAC MOTOR, 24 VOLT 3 STAGE 1
311 44-9-544-1 CLAMP, HOSE 1 9/16" TO 2 1/2" DIAMETER 1
312 23-9-565-1 HOSE, VAC MOTOR EXHAUST 1
313 91-2-088-0 1/4 SPLIT LOCK WASHER 3
314 91-2-136-0 1/4-20 X 4 HEX BOLT 3
315 23-9-264-1 BUTT CONNECTOR, 12/10 GAGE YELLOW 2
316 23-9-177-1 90 DEGREE HOSE BARB 1
317 23-9-531-3 BRACKET, SOLUTION VALVE 1
318 23-9-547-1 LEVER, VALVE (SHORT) 1
319 91-2-153-0 NUT, 5/16-24 HEX 1
320 91-2-089-0 1/4-20 THIN HEX NUT WITH NY-LOK INSERT 1
321 91-2-152-0 5/16 SPLIT LOCK WASHER 2
322 91-2-164-0 5/16-18 X 3/4 HEX BOLT 2
323 23-9-118-1 GRIP, VALVE LEVER 1
324 91-2-125-0 1/4-20 X 3/4 HEX BOLT WITH NYLON PATCH 1
325 91-2-088-0 1/4 SPLIT LOCK WASHER 1
326 91-2-093-0 9/32 I.D. X 5/8 O.D. X .051/.080 THICK SAE FLAT WASHER (1/4) 1
327 27-9-128-6 BUSHING SPACER 1
328 26-9-028-3 VALVE LEVER 1
329 27-9-179-1 90 DEGREE HOSE BARB - 1/4 NPT 1
330 23-9-597-7 VINYL HOSE, 3/8" I.D. X 14" LONG 1
331 23-9-248-1 HOSE CLAMP, 7/32" TO 5/8" DIAMETER 3
332 24-9-060-1 FITTING, ELBOW 3/8 BARB X 1/4 MNPT 1
333 13-9-153-1 SOLUTION VALVE 1
334 38-9-066-0 HOSE BARB X 1/4" MPT 1
335 23-9-598-7 VINYL HOSE, 3/8" I.D. X 23" LONG 1
336 23-9-599-7 VINYL HOSE, 3/4" I.D. X 23" LONG 1
337 91-2-164-0 5/16-18 X 3/4 HEX BOLT 1
338 91-2-152-0 5/16 SPLIT LOCK WASHER 1
339 23-9-576-1 CLAMP, TUBE 1
340 23-9-185-1 SOLUTION LABEL 1
341 23-9-214-1 HOSE CLAMP, 11/16" TO 1 1/4 DIAMETER 1
342 23-9-177-1 90 DEGREE HOSE BARB 1
343 23-9-101-1 SOLUTION TANK 1
344 23-9-594-3 HINGE BRACKET - LOWER 1
345 91-2-121-0 1/4-20 X 5/8 HEX BOLT 4
346 91-2-088-0 1/4 SPLIT LOCK WASHER 4
347 91-2-093-0 9/32 I.D. X 5/8 O.D. X .051/.080 THICK SAE FLAT WASHER (1/4) 4
348 23-9-593-3 ADJUSTMENT PLATE - HINGE BRACKET 2
349 23-9-165-1 HINGE PIN 2
350 91-2-125-0 1/4-20 X 3/4 HEX BOLT WITH NYLON PATCH 4
351 91-2-088-0 1/4 SPLIT LOCK WASHER 4
352 91-2-093-0 9/32 I.D. X 5/8 O.D. X .051/.080 THICK SAE FLAT WASHER (1/4) 4
353 91-2-008-0 #6-32 X 3/4 ROUND HEAD PHILLIPS MACHINE SCREW 2
354 91-2-013-0 #6 EXTERNAL STAR LOCK WASHER 2
355 23-9-200-1 CHARGER PLUG, RED 24 VOLT WITH WIRES 1
356 23-9-158-1 SPRINGTUBEADAPTER 1
357 91-2-036-0 10-24 HEX NUT WITH STAR LOCK WASHER 1
358 23-9-157-3 TUBEADAPTER 1
359 23-9-159-1 GASKETTUBEADAPTER 1
360 91-2-117-0 1/4-20 X 1/2 HEX BOLT 2
361 91-2-088-0 1/4 SPLIT LOCK WASHER 2
362 91-2-093-0 9/32 I.D. X 5/8 O.D. X .051/.080 THICK SAE FLAT WASHER (1/4) 2
363 02-9-434-1 TOP MOTOR SEAL - NEOPRENE 1

SOLUTION

ITEM PART NO. DESCRIPTION QTY.
401 23-9-532-3 CASTER - CHANNEL DRIVE 1
402 91-2-245-0 17/32 I.D. X 1 1/16 O.D. X .074/.121 THICK SAE FLAT WASHER (1/2) 1
403 91-2-242-0 1/2 SPLIT LOCK WASHER 1
404 91-2-250-0 1/2-13 X 7/8 HEX BOLT 1
405 23-9-574-3 BRACKET, SQUEEGEE MOUNT 1
406 52-9-354-1 MOTOR WASHER 1" O.D. 4
407 91-2-198-0 13/32 I.D. X 13/16 O.D. X .051/.080 THICK SAE FLAT WASHER (3/8) 4
408 26-9-258-1 4" GRAY SOFT GREY CASTER COMPLETE 1
44-9-049-1 REPLACEMENT SOFT CASTER WHEEL ONLY 1
44-9-050-1 RED WHEEL 4" CASTER COMPLETE 1
44-9-039-1 REPLACEMENT RED CASTER WHEEL ONLY 1
409 91-2-210-0 3/8 SPLIT LOCK WASHER 4
410 91-2-235-0 3/8-16 X 3 HEX BOLT 4
411 91-2-226-0 3/8-16 X 1 HEX BOLT 2
412 91-2-210-0 3/8 SPLIT LOCK WASHER 2
413 91-2-218-0 7/16 I.D. X 1 3/8 O.D. X .086/.132 THICK WROUGHT WASHER (3/8) 2
414 23-9-550-1 8 X 2 DRIVE WHEEL 2
415 49-9-121-1 KEY, MAIN AXLE SPROCKET 2
416 52-9-315-1 RETAINING RING 2
417 23-9-548-1 TRANSAXLE, 20" 1
24-9-522-1 BRACKET, BRUSH WITH BRUSHES TRANSAXLE 1
24-9-523-1 GEAR PARTS TRANSAXLE 1
24-9-524-1 GEAR / PINION ASSEMBLY KEYED TRANSAXLE 1
99-9-764-1 ANTI-SEIZE LUBRICANT, PERMATEX
24-9-525-1 CARBON BRUSH - TRANSAXLE 2
24-9-526-1 CARBON BRUSH CAP - TRANSAXLE 2
24-9-527-1 TOP MOTOR BRACKET - TRANSAXLE 1
418 52-9-341-1 1 1/4" I.D. X .770" O.D. X .082" THICK WASHER, PLATED 4
419 49-9-109-1 NYLON WASHER 4
420 91-2-250-0 1/2-13 X 7/8 HEX BOLT 4
421 91-2-242-0 1/2 SPLIT LOCK WASHER 4
422 91-2-245-0 17/32 I.D. X 1 1/16 O.D. X .074/.121 THICK SAE FLAT WASHER (1/2) 4
423 23-9-546-3 BRACKET, RIGHT AXLE SUPPORT 1
23-9-534-3 BRACKET, LEFT AXLE SUPPORT 1
424 23-9-535-3 CLAMP,AXLE 1
425 91-2-125-0 1/4-20 X 3/4 HEX BOLT WITH NYLON PATCH 4
426 91-2-088-0 1/4 SPLIT LOCK WASHER 4
427 23-9-524-3 AXLE STRAP WITH BRUSH GUARD 1
428 23-9-529-9 LIFT FORK ASSEMBLY (INCLUDES ITEMS 428, 429, & 434) 1
23-9-529-3 LIFT FORK 1
429 27-9-137-1 FLANGE BEARING FF-838-3 2
430 91-2-254-0 1/2-13 X 1 1/4 HEX BOLT 2
431 91-2-242-0 1/2 SPLIT LOCK WASHER 2
432 91-2-245-0 17/32 I.D. X 1 1/16 O.D. X .074/.121 THICK SAE FLAT WASHER (1/2) 2
433 27-9-075-6 BUSHING SPACER 2
434 27-9-076-1 FLANGE BEARING FF-71 2
435 23-9-199-1 24 VOLT BATTERY CHARGER 50HZ 240 VOLT AC 1
23-9-201-1 24 VOLT BATTERY CHARGER 120 VOLT AC - GELL BATTERY 1
23-9-251-1 BATTERY CHARGER 24 VOLT DC 100 VOLT AC EXPORT ONLY 1
23-9-294-1 24 VOLT BATTERY CHARGER 240 VOLT AC - GELL BATTERY 1
23-9-295-1 24 VOLT 120/250, 50/60HZ BATTERY CHARGER 1
23-9-607-1 CHARGER - 24 VOLT BATTERY, 10 AMP, 120 VOLT 1
23-9-608-1 CHARGER - 24 VOLT BATTERY, 25 AMP, 120 VOLT 1
436 63-9-365-1 BATTERY (12 VOLT, 145 AMP HOURS) 2
33-9-036-1 BATTERY (6 VOLT, 220 AMP HOURS) 4
23-9-273-1 BATTERY 12 VOLT GELL CELL 105 AMP HOURS) 2
23-9-282-1 BATTERY (12 VOLT, 105 AMP HOURS, DRY) 2
437 23-9-219-1 BATTERY BLOCK 2
438 23-9-246-1 LABEL - BATTERY BLOCK 2
439 23-9-276-1 WARNING TAG - BATTERY TERMINAL 1
440 23-9-101-1 SOLUTION TANK 1

CHASSISTRANSAXLE

ITEM PART NO. DESCRIPTION QTY.
501 22-9-121-1 5 INCH ALUMINUM CONNECTOR 1
502 23-9-124-1 HOSE STRAP 1
503 57-9-701-1 TOOL - SQUEEGEE WITH WHEELS, 15" 1
504 44-9-052-1 LOAD ADJUST KNOB 1
505 91-2-064-0 10-32 X 1/4 SET SCREW - CUP POINT 1
506 23-9-178-1 WARNING/OPERATE LABEL 1
507 23-9-566-1 TANK DRAIN LABEL 1
508 23-9-545-1 VACUUM TUBE 1
509 23-9-161-1 INLET TUBE GASKET 1
510 91-2-093-0 9/32 I.D. X 11/16 O.D. X .051/.080 THICK SAE FLAT WASHER (1/4) 3
511 91-2-097-0 1/4 EXTERNAL STAR LOCK WASHER 3
512 91-2-100-0 1/4-20 X 5/8 TRUSS HEAD PHILLIPS MACHINE SCREW 3
513 23-9-160-1 GASKET, VAC TUBE 1
514 48-9-267-1 HOSE CLAMP 1 1/16" TO 2" 1
515 23-9-154-1 FLOAT SCREEN ASSEMBLY 1
516 23-9-162-6 STUD, HOOD KNOB 1
517 23-9-156-3 INLET TUBE 1
518 23-9-161-1 GASKET INLET TUBE 2
519 91-2-097-0 1/4 EXTERNAL STAR LOCK WASHER 3
520 91-2-100-0 1/4-20 X 5/8 TRUSS HEAD PHILLIPS SCREW 3
521 27-9-188-1 PLUG STRAP 1
522 27-9-562-1 DRAIN PLUG 1
523 23-9-166-6 HOSE TUBE 1
524 23-9-216-1 TUBE HOSE CLAMP, CRIMP-ON TYPE 1
525 23-9-213-1 SPRING CLIP, HOSE 1
526 23-9-175-1 POP RIVET 1/8" X 5/8" 2
527 23-9-167-1 DRAIN HOSE, CRUSH PROOF 1
528 23-9-169-3 UPPER HINGE 1
529 91-2-093-0 9/32 I.D. X 11/16 O.D. X .051/.080 THICK SAE FLAT WASHER (1/4) 4
530 91-2-088-0 1/4 SPLIT LOCK WASHER 4
531 91-2-121-0 1/4-20 X 5/8 HEX BOLT 4
532 44-9-544-1 HOSE CLAMP, 1 9/16" TO 2 1/2" DIAMETER 1
533 23-9-554-1 LABEL, W/D 2
534 23-9-181-1 SIDE LABEL, RIGHT 1
23-9-180-1 SIDE LABEL, LEFT 1
535 23-9-544-1 TANK, RECOVERY 1
536 27-9-196-1 BATTERY COVER LABEL - NSS 1
537 99-9-755-0 VELCRO HOOK, P.S. 2" 2
538 91-2-036-0 10-24 HEX NUT WITH STAR LOCK WASHER 2
539 26-9-089-1 RECOVERY TANK LID GASKET 1
540 26-9-092-1 LID MOUNTING RING 1
541 26-9-093-1 LID CHAIN RECOVERY TANK 1
542 91-2-045-0 10-24 X 1 ROUND HEAD PHILLIPS MACHINE SCREW 1
543 91-2-079-0 10 X 5/8 PAN HEAD PHILLIPS SHEET METAL SCREW 5
544 26-9-088-1 RECOVERY TANK LID ASSEMBLY (INCL. ITEMS 540, 539, 544) 1
26-9-088-9 RECOVERY TANK LID & GASKET ASSY. (INCL. ITEMS 538, 539, 544) 1
545 26-9-091-1 CLEAR TANK LID 1
546 99-9-756-0 VELCRO LOOP, P.S. 6" 2
547 23-9-123-1 VACUUM HOSE 1
548 57-9-033-1 WAND - 2 PIECE, 1 1/2" 1

RECOVERY TANK

ITEM PART NO. DESCRIPTION QTY.
601 23-9-303-1 MOTOR HOUSING (IMPERIAL) 1
602 23-9-299-1 BUTTCONNECTOR 2
603 23-9-300-1 GEAR MOTOR (IMPERIAL) 3/4 HP 24 VOLT DC 1
604 27-9-268-1 KEY 1
605 91-2-024-0 8-32 X 1/2 ROUND HEAD PHILLIPS MACHINE SCREW 2
606 91-2-018-0 #8 INTERNAL STAR LOCK WASHER 2
607 23-9-113-6 WATER FEED TUBE 1
608 23-9-248-1 HOSE CLAMP 7/32" TO 5/8" DIAMETER. 1
609 87-9-107-0 VINYL HOSE, 3/8" I.D. X 1/2" O.D. X 23" LONG 1
610 23-9-304-3 SKIRT (IMPERIAL) 1
611 91-2-152-0 5/16 SPLIT LOCK WASHER 8
612 91-2-164-0 5/16-18 X 3/4 HEX HEAD BOLT 8
613 91-2-019-0 8-32 HEX NUT WITH STAR LOCK WASHER 2
614 23-9-306-1 SPACER FOR IMPERIAL MOTOR 1
615 23-9-305-2 CLUTCH CASTING (IMPERIAL) 1
616 52-9-354-1 MOTOR WASHER 1" O.D. 1
617 91-2-139-0 11/32 I.D. X 11/16 O.D. X .051/.080 THICK SAE FLAT WASHER (5/16) 1
618 91-2-152-0 5/16 SPLIT LOCK WASHER 1
619 91-2-164-0 5/16-18 X 3/4 HEX BOLT 1
620 23-9-112-1 BUMPER GUARD 1
621 23-9-170-2 SKIRT BAND 1
622 91-2-045-0 10-24 X 1 ROUND HEAD PHILLIPS MACHINE SCREW 1
623 28-9-260-1 PAD DRIVER 1
624 52-9-769-1 PAD HOLDER BASE (YELLOW) 1
625 44-9-548-1 LOCK RING DEEP (YELLOW) 1
59-9-072-1 SPRING CLIP PAD HOLDER SET (WHITE) 1
626 91-2-079-0 #10 X 5/8 PAN HEAD PHILLIPS SHEET METAL SCREW 3
627 28-9-010-1 CLUTCH PLATE, PLASTIC 5" DIAMETER 6 HOLES 1
28-9-097-1 6 HOLES, PLASTIC CLUTCH PLATE - BROWN, TRU FIT 1
28-9-095-1 6 HOLES, 5” DIAMETER, PLASTIC CLUTCH PLATE - WHITE SPINOFF 1
628 ———— 10 X 1 FLAT HEAD SCREW 6
629 91-2-035-0 10-24 HEX NUT WITH NY-LOK INSERT 1
630 91-2-156-0 5/16-18 X 1/2 HEX BOLT 1
631 91-2-141-0 5/16 EXTERNAL STAR LOCK WASHER 1
632 91-2-222-0 3/8-16 X 3/4 HEX BOLT 4
633 91-2-210-0 3/8 SPLIT LOCK WASHER 4
634 23-9-227-6 BUMPER WHEEL AXLE 1
635 27-9-028-1 3" BUMPER WHEEL 1
636 91-2-139-0 11/32 I.D. X 11/16 O.D. X .051/.080 THICK SAE FLAT WASHER (5/16) 1
637 91-2-141-0 5/16 EXTERNAL STAR LOCK WASHER 1
638 91-2-156-0 5/16-18 X 1/2 HEX BOLT 1
639 23-9-184-1 MOTOR STRIPE LABEL 1

BRUSH HEAD ASSEMBLY

ITEM PART NO. DESCRIPTION QTY.
701 24-9-059-1 SPACER, SQUEEGEE PIVOT 1
702 91-2-267-0 1/2-20 HEX JAM NUT 1
703 26-9-059-1 SQUEEGEE VAC HOSE WITH CUFFS 1
704 91-2-144-0 5/16-18 WING NUT 1
705 91-2-234-0 3/8-16 X 2 HEX BOLT 1
706 91-2-090-0 1/4-20 HEX NUT WITH NY-LOK INSERT 2
707 27-9-100-2 SQUEEGEE KNOB 2
708 24-9-530-1 SQUEEGEE LIFT CABLE 1
709 91-2-101-0 1/4-20 X 3/4 TRUSS HEAD PHILLIPS MACHINE SCREW 2
710 91-2-176-0 5/16-18 X 1 3/4 HEX BOLT 2
711 91-2-145-0 5/16-18 HEX NUT WITH NY-LOK INSERT 2
712 30-9-674-1 WHEEL, BUMPER - SMALL, GRAY 2
713 91-2-188-0 5/16-18 X 3/4 SOCKET HEAD CAP SCREW 2
714 91-2-192-0 5/16-18 X 1 1/2 SOCKET HEAD CAP SCREW 2
715 91-2-188-0 5/16-18 X 3/4 SOCKET HEAD CAP SCREW 2
716 26-9-253-3 INNER CHANNEL SQUEEGEE NARROW MOUNT 1
717 27-9-106-1 32" REPLACEABLE SQUEEGEE BLADES, SET OF 2 1
718 26-9-252-3 HOUSING, NARROW MOUNT SQUEEGEE 1
26-9-253-9 SQUEEGEE ASSEMBLY NARROW MOUNT 1
719 27-9-028-1 3" BUMPER WHEEL 2
720 91-2-139-0 11/32 I.D. X 11/16 O.D. X .051/.080 THICK SAE FLAT WASHER (5/16) 2
721 91-2-141-0 5/16 EXTERNAL STAR LOCK WASHER 2
722 91-2-156-0 5/16-18 X 1/2 HEX BOLT 2
723 91-2-213-0 5/16-18 X 2 1/4 HEX BOLT 1
724 91-2-152-0 WASHER, 5/16 SPLIT LOCK 1
725 13-9-017-1 SQUEEGEE BRACKET 1
726 91-2-214-0 3/8-16 HEX NUT WITH NY-LOK INSERT 1
727 13-9-117-1 BUSHING, SQUEEGEE SHAFT 2
728 36-9-558-1 HEIGHT ADJUSTING SPRING 1
729 13-9-015-6 SQUEEGEE SHAFT 1
730 91-2-266-0 1/2-13 X 3 HEX BOLT WITH NY-LOK PATCH 1
731 10-9-098-1 SWITCH GUARD SPACER 1
732 23-9-194-1 BALL JOINT 1
SQUEEGEEASSEMBLY

CURVEDSQUEEGEEASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
24-9-249-9 CURVED SQUEEGEE COMPLETE 1
801 24-9-255-1 REAR SECURING STRAP 1
802 91-2-172-0 5/16-18 X 1 1/4 FULL THREADED HEX HEAD BOLT 2
803 24-9-256-1 HOOKED END 2
804 24-9-253-1 REAR BLADE 1
805 24-9-251-1 CENTER WEDGE 2
806 24-9-252-1 FRONT BLADE 1
807 91-2-121-0 1/4-20 X 5/8 HEX BOLT 4
808 91-2-088-0 1/4 SPLIT LOCK WASHER 4
809 91-2-093-0 9/32 I.D. X 5/8 O.D. X .051/.080 THICK SAE FLAT WASHER (1/4) 4
810 91-2-156-0 5/16-18 X 1/2 HEX BOLT 2
811 91-2-141-0 5/16 EXTERNAL STAR LOCK WASHER 2
812 91-2-139-0 11/32 I.D. X 11/16 O.D. X .051/.080 THICK SAE FLAT WASHER (5/16) 2
813 27-9-028-1 BUMPER WHEEL 2
814 24-9-250-3 MAIN HOUSING 1
24-9-249-9 CURVED SQUEEGEE ASSEMBLY 1
815 91-2-152-0 5/16 SPLIT LOCK WASHER 2
816 91-2-172-0 5/16-18 X 1 1/4 FULL THREADED HEX HEAD BOLT 2
817 91-2-007-0 6-32 X 3/8 ROUND HEAD PHILLIPS MACHINE SCREW 2
818 91-2-003-0 #6 SPLIT LOCK WASHER 2
819 24-9-258-1 SQUEEGEE LEVEL 1
820 27-9-100-2 SQUEEGEE KNOB 2
821 91-2-145-0 5/16-18 HEX NUT WITH NY-LOK INSERT 2
822 24-9-257-1 DOLLY WHEEL MOUNTING BRACKET 2
823 91-2-139-0 11/32 I.D. X 11/16 O.D. X .051/.080 THICK SAE FLAT WASHER (5/16) 2
824 30-9-674-1 ROLLER WHEEL 2
825 91-2-139-0 11/32 I.D. X 11/16 O.D. X .051/.080 THICK SAE FLAT WASHER (5/16) 2
826 91-2-176-0 5/16-18 X 1 3/4 HEX BOLT 2
827 91-2-128-0 1/4-20 X 1 1/2 HEX BOLT 2
828 91-2-088-0 1/4 SPLIT LOCK WASHER 2
829 91-2-093-0 9/32 I.D. X 5/8 O.D. X .051/.080 THICK SAE FLAT WASHER (1/4) 2
830 24-9-254-1 CENTER HOLD DOWN 1
831 24-9-259-1 CENTER HOLD DOWN SPACER 2

ITEM PART NO. DESCRIPTION QTY.
123-9-523-1 COMPLETE MAIN WIRE HARNESS 1
223-9-521-1 COMPLETE BACK WIRE HARNESS 1
11 23-9-614-1 WIRE ASSEMBLY ANDERSON TO POSITIVE / NEGATIVE BATTERY 1
17 23-9-615-1 WIRE ASSEMBLY ANDERSON TO SOLENOID / STANDOFF 1
47 27-9-214-1 CABLE ASSEMBLY #6 X 6" 1
77 26-9-489-1 WIRE ASSEMBLY RESISTOR TO CIRCUIT BREAKER 1
97 23-9-198-1 BATTERY JUMPER 3/8 RING 5
26-9-487-1 CIRCUIT BREAKER 6 AMP 1
23-9-136-1 CIRCUIT BREAKER 24 VOLT 30 AMP 1
23-9-220-1 CIRCUIT BREAKER 115 VOLT 10 AMP 1
23-9-135-1 SOLENOID CONTACTOR 24 VOLT 1
23-9-139-1 BATTERY METER 1
23-9-209-1 CHARGER PLUG ONLY, RED 24 VOLT 1
23-9-548-1 TRANSAXLE, 20" 1
23-9-522-9 DEADMAN BUTTON SWITCH WITH RING TERMINALS 2
23-9-557-1 VAC MOTOR 24 VOLT 3 STAGE 1
23-9-300-1 BRUSH DRIVE MOTOR 1
27-9-204-1 VAC MOTOR SWITCH 1
33-9-041-1 FORWARD / REVERSE SWITCH 2
44-9-056-1 INSULATED STAND OFF 1
44-9-110-1 TOGGLE SWITCH 1
54-9-016-1 1/4 FEMALE TERMINAL FULLY INSULATED 16-14 GAGE 4
54-9-017-1 1/4 MALE SPADE TERMINAL FULLY INSULATED 16-14 GAGE 6
26-9-512-1 RESISTOR 1
35-9-084-1 WIRE TIE, 11" LONG 1