OBO Bettermann PYROPLUG MagicBox User manual

OBO Bettermann Holding GmbH & Co. KG
Mounting
instructions
PYROPLUG®MagicBox

© 2022 OBO Bettermann Holding GmbH & Co. KG
The PYROPLUG® system is a registered trademark of OBO Bettermann Holding GmbH & Co. KG
PYROPLUG® MagicBox
Mounting instructions

3 | EN
Mounting instructions, PYROPLUG® MagicBox
Table of contents
Table of contents
1 About these instructions . . . . . . . . . . . . . . . . . . . . . 5
1.1 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Relevance of these instructions . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Types of warning information . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Basic standards and regulations . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3.1 General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Necessary tools . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 System description . . . . . . . . . . . . . . . . . . . . . . . .8
5.1 System features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2.1 4-sided PYROPLUG® MagicBox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2.2 3-sided PYROPLUG® MagicBox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6 Installation requirements, PYROPLUG® MagicBox . . . . . . 10
6.1 Approved installation situations . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.1.1 PYROPLUG® MagicBox, 4-sided . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.1.2 PYROPLUG® MagicBox, 3-sided . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.2 Component thicknesses, component spacings and insulation spacings . . . . 11
6.3 Approved assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.4 Minimum distances between installations . . . . . . . . . . . . . . . . . . 13
7 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.1 Mounting the 4-sided PYROPLUG® MagicBox . . . . . . . . . . . . . . . . . 13
7.1.1 Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.1.2 First support of the installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.1.3 Ceiling mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.2 Mounting the 3-sided PYROPLUG® MagicBox . . . . . . . . . . . . . . . . . 18
7.2.1 Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.2.2 Ceiling mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.3 Connecting the equipotential bonding . . . . . . . . . . . . . . . . . . . . . 21
7.4 Attaching the identification plate . . . . . . . . . . . . . . . . . . . . . . . . 21
7.5 Retrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
8 Maintaining the system . . . . . . . . . . . . . . . . . . . . . 22
9 Disposing of the system . . . . . . . . . . . . . . . . . . . . 22
10 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . 23
10.1 4-sided PYROPLUG® MagicBox (interior height 60 mm) . . . . . . . . . 23
10.2 3-sided PYROPLUG® MagicBox (interior height 60 mm) . . . . . . . . . 23
10.3 4-sided PYROPLUG® MagicBox (interior height 110 mm) . . . . . . . . 23
10.4 3-sided PYROPLUG® MagicBox (interior height 110 mm) . . . . . . . . 24

4 | EN OBO Bettermann
Table of contents

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PYROPLUG® MagicBox
About these instructions
1 About these instructions
1.1 Target group
These instructions are aimed at specialists trained in fire protection.
1.2 Relevance of these instructions
These instructions are based on the standards valid at the time of compi-
lation (August 2022).
Please read the instructions carefully before starting mounting. We will
not accept any warranty claims for damage caused through non-obser-
vance of these instructions.
Any images are intended merely as examples. Mounting results may look
different.
In these instructions, cables and lines are referred to simply as cables.
To find out more about planning and mounting the product, we recom-
mend a comprehensive training course.
1.3 Types of warning information
Type of risk!
Shows a risky situation. If the safety instruction is not observed, then
medium or minor injuries may occur.
Note! Indicates important information or assistance.
1.4 Basic standards and regulations
– EN 1366 Part 3
– EN 13501 Parts 1 and 2
– EN 1363
– EU BauPVO (CPR)
1.5 Applicable documents
– European Technical Assessment ETA-22/0175
– Safety data sheet, PYROSIT® NG fire protection foam
– Declaration of performance 05-DOP-014
– General construction type approval Z-19.53-2618
2 Intended use
PYROPLUG® MagicBox is an insulation system for the interior of build-
ings. It closes openings in fire-resistant walls with component thicknesses
of 100 mm or more or ceilings of 150 mm or more, through which the ca-
VORSICHT

6 | EN OBO Bettermann
Safety
bles, electrical installation pipes, pipes or cable support systems are run.
If there is a fire, the PYROPLUG® MagicBox insulation system prevents
the spread of fire and smoke in the area of the penetration. The insulation
system has an EI90 fire resistance class (fire-resistant).
The
PYROPLUG® MagicBox is not designed for any other use than that
described here. If the PYROPLUG® MagicBox is used for another pur-
pose, then this shall render all liability, warranty and replacement claims
null and void.
3 Safety
3.1 General safety information
Observe the following general safety information:
– The PYROPLUG® MagicBox is not suitable for improving the stability
of a wall or ceiling. Ensure that the wall or ceiling is sufficiently stable,
despite the opening, without the application of fire insulation.
– The installation of the fire insulation may not compromise the stabili-
ty of the adjacent elements – even in the event of a fire. Consult the
proof of application of the component.
– All the technical specifications of the approvals, such as permitted
insulation size, wall/ceiling types, fire resistance classes, installations
and their first support, work areas, etc. must be followed. Insulation
areas in ceilings must be secured against being walked on.
3.2 Personal protective equipment
List of personal protective equipment to be used:
Hand protection
Wear chemical-resistant protective gloves.
Recommended material: Butylene rubber, nitrile rubber, fluorine rubber,
PVC.
Eye protection
Wear protective glasses, frame goggles.
Physical protection
Wear protective clothing and non-slip shoes.
4 Necessary tools
List of required tools:
– Trowel, brush, masking tape
– Screwdriver
– Pressing gun for cartridge

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PYROPLUG® MagicBox
System description
– Knife with serrated edge or box cutter
– Tape measure
5 System description
The PYROPLUG® MagicBox insulation system consists of a stainless
steel housing with intumescent fire protection inlays. Residual openings
are closed off with PYROSIT® NG fire protection foam.
5.1 System features
– For mounting in light-duty partitions, solid walls and ceilings
– 4-sided variants for mounting in walls and ceilings
– 3-sided variants for mounting in walls on the raw floor, beneath sys-
tem floors and as insulation of rising sections in ceilings
– Available with the interior heights 60 mm and 110 mm
– Suitable for the passing-through of cable support systems of up to
600 mm width and 110 mm side height
– Room closure (E) and insulation (I) during a fire up to 90 minutes
(EI90 classification) – Fire-resistant
5.2 System overview
5.2.1 4-sided PYROPLUG® MagicBox
Abb. 1:
1
3
2
Product description, 4-sided PYROPLUG® MagicBox
1
PYROPLUG® MagicBox housing cover
2
PYROPLUG® MagicBox housing base
3 2 graphite strips

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System description
5.2.2 3-sided PYROPLUG® MagicBox
Abb. 2:
1
2
Product description, 3-sided PYROPLUG® MagicBox
1
PYROPLUG® MagicBox housing
2
2 graphite strips
5.3 Accessories
Designation/
type/item no.
Figure Function
PYROSIT® NG
FBS-S fire protection
foam
(Item no. 7203800)
Sealing of remaining openings
Plaster filler Closing of the ring gap around the
PYROPLUG® MagicBox
Inlay blocks PMB-SI
4/ PMB-SI 8 (item
no. 7204184,
7204188)
Closure of larger cavities or reserve
insulation
KS-S DE identifica-
tion plate (item no.
7205425)
Labelling of the insulation
PMB-GS graphite
strip (item no.
7204180)
Foams up to close the gap that forms
around the MagicBox in the event of
fire.
FBS-PH cartridge
pistol
(Item no. 7203806)
2-component cartridge pistol for use
with the PYROSIT® NG fire protection
foam.
FBS-M mixing pipe
set
(Item no. 7203803)
Mixing pipes for PYROSIT® NG fire
protection foam. To be exchanged
after work interruptions and to reach
inaccessible locations.

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PYROPLUG® MagicBox
Installation requirements, PYROPLUG® MagicBox
Designation/
type/item no.
Figure Function
Support structure,
pendulum
(Item no. 7202446)
Suspension and fastening material,
made of steel, to create the first
support of pass-through installations
in fire insulation. Mounting of the
pendulum with threaded rods under
the ceiling.
Available up to a width of max. 400
mm.
Support structure,
brackets
(Item no. 7202436)
Suspension and fastening material,
made of steel, to create the first
support of pass-through installations
in fire insulation. Mounting of the
bracket on the wall, support of the
installation using mounting rail.
Available up to a width of max. 400
mm.
Tab. 1: Accessories
6 Installation requirements, PYROPLUG® MagicBox
To ensure the functionality of the PYROPLUG® MagicBox, installations
and installation locations must fulfil technical and structural require-
ments.
6.1 Approved installation situations
6.1.1 4-sided PYROPLUG® MagicBox
Abb. 3:
12
3
Installation situation, 4-sided PYROPLUG® MagicBox
– Individually in light-duty partition or solid wall
1
– Solid ceiling 2
– Group arrangement position (max. 2 next to each other or 2 on top of
each other) 3

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Installation requirements, PYROPLUG® MagicBox
6.1.2 3-sided PYROPLUG® MagicBox
Abb. 4:
123
Installation situation, 3-sided PYROPLUG® MagicBox
– Flush to raw floor
1
– Ceiling insulation above rising section 2
– Group arrangement position (max. 2 next to each other)
3
6.2 Component thicknesses, component spacings and
insulation spacings
Abb. 5:
1
2
3
4
5
Insulation distances to other components or component openings
Item Designation Wall (mm) Ceiling (mm)
1 Component thickness ≥ 100 ≥ 150
2 Insulation thickness (corresponds to the housing length) 300 300
3Ring gap around the PYROPLUG® MagicBox in the compo-
nent opening ≤ 10 ≤ 30
4Spacing of the installations within the PYROPLUG®
MagicBox 0* 0*
5 Distance to other openings and installations ≥ 200 ≥ 200
Tab. 2: Insulation distances to other components or component openings
*Exceptions e.g. for hydraulic hoses – see approval