
TABLE OF CONTENTS
CHAPTER 1 GETTING STARTED Page No.
1.1 Introduction................................................................................................................1-1
1.2 Service Facilities........................................................................................................1-1
1.3 Tools and Test Equipment Required.........................................................................1-2
1.3.1 Special Tools and Test Equipment List..............................................................1-2
1.3.2 Standard Tools and Test Equipment List ...........................................................1-2
1.4 Top and Bottom Housing...........................................................................................1-2
1.5 Specifications.............................................................................................................1-4
1.6 Hardware Setup or Disassembly...............................................................................1-5
1.6.1 Jumper Connections ..........................................................................................1-5
1.6.2 RS232 Interface .................................................................................................1-6
1.7 Operation...................................................................................................................1-7
1.7.1 Power Supply.....................................................................................................1-7
1.8 Overview of the Controls ...........................................................................................1-7
1.8.1 Overview of the Display Indicators.....................................................................1-7
1.8.2 Overview of the Control Functions .....................................................................1-8
1.8.3 Menu Setup........................................................................................................1-8
1.9 Calibration................................................................................................................1-10
1.9.1 Zero Calibration................................................................................................1-10
1.9.2 Span Calibration...............................................................................................1-11
1.9.3 Linearity Calibration..........................................................................................1-12
1.9.4 Calibration Test ................................................................................................1-13
1.9.5 Geographical Adjustment Factor......................................................................1-13
1.10 RS232 Interface Connection....................................................................................1-14
1.10.1 Setting Communications Parameters...............................................................1-14
1.10.2 Interface Commands........................................................................................1-15
1.10.3 Output Format..................................................................................................1-15
1.11 Legal For Trade (LFT) .............................................................................................1-16
CHAPTER 2 TROUBLESHOOTING
2.1 Introduction................................................................................................................2-1
2.2 Visual Inspection........................................................................................................2-1
2.3 Diagnostic Guide .......................................................................................................2-2
2.2.1 Diagnosis............................................................................................................2-2
CHAPTER 3 MAINTENANCE PROCEDURES
3.1 Preventive Maintenance............................................................................................3-1
3.1.1 Preventive Maintenance Checklist .....................................................................3-1
3.2 Replacement of Major Components..........................................................................3-1
3.2.1 Main Printed Circuit Board (PCB) Replacement.................................................3-2
3.2.1 Display Printed Circuit Board (PCB) Replacement.............................................3-3
3.2.3 Membrane Replacement....................................................................................3-4
CHAPTER 4 TESTING
4.1. Testing.......................................................................................................................4-1
4.2 Power Test.................................................................................................................4-1
4.3 Performance Tests Using a Scale Base....................................................................4-1
4.3.1 Increasing/Decreasing Load Test.......................................................................4-2
4.3.2 Overload/Underload Test...................................................................................4-2
4.4 Performance Tests Using a Load Cell Simulator.......................................................4-3
Ohaus Corporation www.ohaus.com 1 5000 Series T51 Indicators Service Manual