Ohio Steel 4048P-ATV User manual

READ AND FOLLOW ALL SAFETY RULES AND OPERATING
INSTRUCTIONS BEFORE USING THIS EQUIPMENT
4048P-ATV
12.5 cu ft POLY ATV DUMP CART
321041 - REV A 5/11

Read and understand all safety rules and operating instructions before using this
ATV/UTV attachment.
Follow all safety rules and operating instructions provided by your vehicle's
manufacturer when using attachment.
Never allow children or untrained persons to operate vehicle or attachment.
Do not exceed the vehicle manufacturer's towed weight limit.
Reduce vehicle speed and allow extra stopping distance when towing heavy
loads.
Reduce vehicle speed and towed weight when operating on slopes.
Operate up and down slopes, never across the face of slopes.
Do not carry passengers on vehicle or attachment.
Avoid sudden turns or maneuvers.
Do not tow attachment on public roadways.
Do not remove warning decals from product.
Check product for worn, loose, or damaged parts before each use. If any damage
is present, repair the product before using.
Check product for loose or missing fasteners before each use. Tighten or replace
fasteners as needed before using.
Do not exceed vehicle speed of 20 miles per hour when towing Dump Cart.
Do not exceed Dump Cart rated weight capacity of 1250 pounds.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
1
Safety Rules

TOOLS REQUIRED FOR ASSEMBLY:
1/2" Wrench and Socket •
9/16" Wrench and Socket •
1 (x1)
7 (x1)
10 (x2)
8 (x2)
9 (x1)
12 (x2)
4 (x1)
6 (x4)
5 (x2)
17 (x2)
14 (x1)
11 (x1)
15 (x1)
13 (x1)
2 (x1)
20 (x14)
21 (x12)
22 (x14)
3 (x12)
18 (x12) 16 (x1) 19 (x1)
7/16" Wrench and Socket •
Needle-Nose Pliers •
Grease Gun •
2
Carton Contents

19
2
14
16
9
20
21
11
21
22
13
22
21
21
20
Attach latch to latch post and assemble latch mechanism using hardware as
shown.
Attach hitch coupler plate to drawbar and
tighten with hardware as shown.
Attach 1-7/8" ball coupler to hitch plate on
both sides and tighten with hardware as
shown.
3
Assembly Instructions
1
3
2

18
10
3
1
20
22
8
7
18
3
Attach axle supports to poly body loosely with hardware as shown.
Attach axle holder assemblies to supports loosely
with hardware as shown.
Attach front support loosely to poly body with hardware as shown.
4
Assembly Instructions
4
6
5

6512
6
17
15*
4
Slide axle all the way through axle holders and drawbar assembly then latch
to front support.
Slide washer, spacer, wheel, spacer onto axle and secure with cotter pins
as shown.
Use optional locking pin to secure dump action when desired.
* BE SURE TO
TIGHTEN ALL
HARDWARE
AT THIS TIME
5
Assembly Instructions
7
9
8

Periodic Maintenance:
Tighten fasteners as needed before each use •
Check tire pressure before each use •
Grease wheels annually •
Before Using Dump Cart:
Apply lithium grease to wheels using grease gun until grease can be seen 1.
squeezing out from both sides of the wheel.
Check tire pressure and inflate to 24 psi if needed. 2.
Read all Safety Rules found on page 1. 3.
How to Use Dump Cart:
Attach Dump Cart to your ATV or UTV. 4.
Do not exceed 1250 pounds when loading material into the cart body. 5.
Distribute the weight of the load as evenly as possible in the cart body for 6.
best handling.
When hauling heavy loads, verify that your vehicle has adequate towing and 7.
braking capacity.
Do not exceed 20 miles per hour when towing Dump Cart. 8.
How to Empty Dump Cart:
Pull hand lever up to release the latch mechanism. 9.
Lower the body and guide the latch into the drawbar and relatch. 10.
6
Operating Instructions

13.00
35.13
31.63
USE 1/2" PLYWOOD
35.25
USE STANDARD 2 X 4
34.00
13.00
16.00
13.0013.00
45.00
USE NOMINAL GRADE C 1 X 3
7
Do-It-Yourself Accessories

If this product fails due to a defect in material or workmanship within TWO
YEARS from the date of purchase, we will at our option repair or replace it free of
charge. This warranty excludes tires and wheels, which are expendable and
become worn during normal use.
This warranty does not cover:
Repairs necessary because of operator abuse or negligence. •
Equipment used for commercial or rental purposes. •
Paint that is worn or faded due to normal use or exposure. •
To arrange for product repair call 1-800-652-2321, or return this product to place
of purchase for replacement.
This warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state. This warranty applies only while this product
is in use in the United States.
In the space below record the purchase date of your Dump Cart.
Model Number 4048P-ATV
Purchase Date
Keep this Owner's Manual and your receipt in a safe place for future reference.
After the two year warranty period all replacement parts may be ordered by
calling 1-800-652-2321 .
When ordering replacement parts, always give the following information:
Product 12.5 cu ft POLY ATV DUMP CART •
Model Number 4048P-ATV •
Part Number •
Part Description •
8
Warranty

33
1
22
10
20
8
5
6
4
18
12 6
17
718
16
14
9
2
15
19
20
21
13
20
21
22
21
11 21
22
23
24
25
2626
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 311161 BODY, POLY, 12.5 CU FT 1
2 421101 - 1
3 6000562 HEX BOLT, 5/16"-18 X 1-1/2" 2
4 321001 1
5 6000563 SPACER 2
6 300076 WASHER, 1" SAE 4
7 421091 FRONT SUPPORT 1
8 421271 PLATE, AXLE HOLDER 4
9 419291 ARM, LATCH 1
10 421171 ATV AXLE HOLDER PLATE 2
11 421181 ATV HITCH COUPLER PLATE 1
12 6000727 2
13 308301 COUPLER, 1-7/8" BALL 1
14 300132 SPRING, LATCH 1
15 3000815 LOCKING PIN, 1/4" X 1-3/4" 1
16
HBOLT 0.2500-
20x0.75x0.75-S
1/4" -20 X 3/4" BOLT 1
17 300087 COTTER PIN, 3/16" X 1-1/2" 2
18 6000418 2
19 300065 1/4" -20 LOCK NUT 1
20 3000511 HEX BOLT, 3/8-16 X 1" 3
21 300077 WASHER, 3/8" SAE 4
22 3000618
NYLON INSERT LOCKNUT, 3/8-16
UNC
3
29 421231 ATV FRONT SUPPORT MOUNT 1
30 6000814 - 1
31 6000816 - 1
9
Repair Parts
REPLACEMENT PARTS ORDERING OHIO STEEL INDUSTRIES 1-800-652-2321

10
Notes

www.OHIOSTEEL.com
[phone]
Designed And Tested In Columbus, Ohio
MODEL # 4048P-ATV
2575 Ferris Road Columbus, OH 43224
[phone]
Manufactured In The U.S.A. From Domestic
And Imported Components