Ohio Steel 4048P-ATV User manual

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410
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15
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22 23
25
24
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20
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23
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Repair Parts
12
For missing parts or questions call 1-800-652-2321
*Standerd hardware items can be purchased locally.
- 4-
POLY ATV CART
Model 4048P-ATV User Guide
12.5 cu. ft. heaped capacity.•
1000 pound weight capacity.•
Durable, structural foam body.•
1 7/8" Ball hitch coupler.•
Molded slots for dividing loads.•
Center ledge for adding shelf.•
Durable needle bearings for•
high speed use.
Molded stake pockets and tie•
down areas.
If this product fails due to a defect in material or workmanship within one year
from the date of purchase, we will at our option repair or replace it free of charge.
This warranty excludes tires and wheels, which are expendable and become
worn during normal use.
This warranty does not cover:
Repairs necessary because of operator abuse or negligence.•
Equipment used for commercial or rental purposes.•
Proof of Purchase Required For All Warranty Claims.
LIMITED ONE-YEAR WARRANTY
After the one year warranty period all parts maybe ordered by calling
1-800-652-2321.
When ordering repair parts, always give the following information:
Product - POLY ATV CART .•
Model Number - 4048P-ATV .•
Part Number - .•
Part Description - .•
ORDERING INFORMATION
Ohio Steel Ind. 2575 Ferris Road, Columbus Ohio 43224, website: www.ohiosteel.com
REF. NO. PART NO. AMT. DESCRIPTION REF. NO
.
PART NO. AMT. DESCRIPTION
1 4048PATV-01 1 Body 16 4048PATV-16 1 Latch Spring
2 4048PATV-02 1 Front Support 17 STDBH250750 1 1/4"-20 X 3/4" Hex Bolt
3 4048PATV-03 1 Hitch 18 STDNH250 1 1/4"-20 Lock Nut
4 4048PATV-04 2 Axle Holder 19 STDSP2501750 1 1/4" X 1-3/4" SafetyPin
5 4048PATV-05 2 Under Carrige 20 STDBH3751000 14 3/8"-16 X 1" Hex Bolt
6 4048PATV-06 2 Wheel 21 STDFW375SAE 4 3/8" Flat Washer
7 STDBH3131500 12 5/16"-18 X 1-1/2" Hex Bolt 22 STDWSL375 14 3/8" Split Lock Washer
8 STDWSL313 12 5/16" Split Lock Washer 23 STDNH375 14 3/8"-16 Hex Nut
9 STDNH313 12 5/16"-18 Hex Nut 24 HK178-2 1 Hitch Coupler Plate
10 4048PATV-10 1 Axle 4048PATV 25 HK178-1 1 Hitch Coupler
11 STDCP1251500 2 Cotter Pin 30 4048PATV-30 1 Decal -Not Shown
12 STDWA1000 4 1" Axle Washer Thin 31 4048PATV-31 1 User Guide-Not Shown
13 4048PATV-13 2 HDPE Axle Spacer 32 4048PATV-32 1 Hardware Bag-Not Shown
15 4048PATV-15 1 Latch

18 17
15
16
20
20
23
3
21
25
22
23
21
19 14
Step 1.
Attach latch (15) to latch post on hitch (3) using hex bolt (17) and lock nut (18).
Step 2.
Attach latch spring (16) to latch post on hitch (3) and latch (14).
Step 3.
Attach hitch coupler (25) to hitch coupler plate (24).
Secure with hex bolt (20), lock washer (22)
and hex nut (23).
Step 4.
Attach hitch coupler assembly (24)
to hitch bar. Insert hex
bolt (20) through flat
washer (21), hitch
coupler plate(24),
hitch bar (3), flat
washer (21), lock
washer (22), and
hex nut (23).
Repeat for second
hole and tighten bolts.
24
22
7
8
9
7
8
9
2
22 23
Safety Instructions
Read user guide before assembly or operation•
of this utility cart.•
Read owners manual to ATV or lawn tractor•
before use. Operational use may depend•
on vehicles.•
Always check hitch coupling is attached properly•
before use.•
Do not carry passengers in cart.•
Do not tow cart on public roads.•
Do not tow cart at high speeds.•
Cart is not designed to be pulled by cars and trucks.•
Never exceed load capacity - 1000 lbs. When•
operating on slopes, use lowest ground speed and•
limit load to 200 lbs.•
Reduce speed when driving over rough terrain.•
Reduce speed when towing heavy loads.•
Braking distance and handling may change while•
towing cart.•
Avoid sudden turns or maneuvers while towing cart.•
Operate up and down slopes, never across the face.•
Distribute load evenly to prevent loss of control.•
Maintenance
Check tire pressure regularly.•
Periodically check all bolts.•
Keep cart clean to prevent rust.•
Store inside a clean dry area.•
Tools Required
Wrenches and or sockets•
7/16", 1/2" and 9/16"•
Pliers•
Large blade screwdriver•
- 2 - - 3 -
5
14
Step 5.
Loosely attach axle holders (4) to
under carriage (5) using hex
bolt (20), lock washer (22),
and hex nut (23). Do not tighten
until step 8.
Step 6.
Loosely attach axle holder assembly
to body (1) using hex bolt (7),
lock washer (8) and hex nut (9).
Step 7.
Loosely attach front support (2) to
body (1) using hex bolt (7),
lock washer (8) and hex nut (9).
12
20
4
Step 8.
Slide axle (10) through axle holders (4)
and hitch assembly (3) and center.
Tighten bolts from step 5 and 6.
Step 9.
On both sides, slide on an axle
washer (12), axle spacer (13), wheel (6),
and axle washer (12). Insert cotter
pin (11) into axle (10)
and bent open
ends outward.
Step 10.
Attach safety
pin (19) on to
latch to lock hitch
bar (3) in place. 13
3
6
11
4
12
19
10
Load Weights
Note Max Capacity 1000lbs•
Weight pounds per cubic foot
Dry - Wet
Dirt 70 - 110 lbs
Sand 90 - 120 lbs
Gravel 100 - 125 lbs