Ohio Steel 2638HKD User manual

2638HKD
9 cu. ft. STEEL DUMP CART
Assembled in U.S.A. of domestic and imported components
6002858-REV A 12/13

Read and understand all safety rules and operating instructions before using this
tractor attachment.
Follow all safety rules and operating instructions provided by your vehicle's
manufacturer when using attachment.
Never allow children or untrained persons to operate vehicle or attachment.
Do not exceed the vehicle manufacturer's towed weight limit.
Reduce vehicle speed and allow extra stopping distance when towing heavy
loads.
Reduce vehicle speed and towed weight when operating on slopes.
Operate up and down slopes, never across the face of slopes.
Do not carry passengers on vehicle or attachment.
Avoid sudden turns or maneuvers.
Do not tow attachment on public roadways.
Do not remove warning decals from product.
Check product for worn, loose, or damaged parts before each use. If any damage
is present, repair the product before using.
Check product for loose or missing fasteners before each use. Tighten or replace
fasteners as needed before using.
Do not exceed vehicle speed of 6 miles per hour when towing Dump Cart.
Do not exceed Dump Cart rated weight capacity of 350 pounds.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
1
Safety Rules

3 (x1)
4 (x1)
5 (x2)
1 (x1)
6 (x4)
2 (x1)
7 (x1)
8 (x1)
9 (x1)
24 (x1)
17 (x2)
18 (x1)
22 (x1)
20 (x50)
21 (x50)
23 (x3)
10 (x1)
19 (x4)
TOOLS REQUIRED FOR ASSEMBLY:
Large Flat Screwdriver • 5/16" Wrench or Socket •
28 (x2)
2
Carton Contents

1
2
20
21
9
21
20
21
620
AA
AH
21
20
3
Place body halves on a smooth, flat surface so they are
square and fasten together with hardware as shown.
Attach front support to body and tighten with
hardware as shown.
Attach front gate to inside of body with supplied hardware as shown.
3
Assembly Instructions
1
3
2

T
U
21
5
20
21
20
6
21
24
18 28
Attach undercarriage to body. LOOSELY tighten
bolts at this time.
Attach corner bumpers to body of cart and tighten with hardware as shown.
Insert axle into undercarriage halfway as shown. Attach spacer, drawbar assembly,
and spacer.
4
Assembly Instructions
4
6
5

V
BEHIND
FLANGE
MAKE SURE
VALVE STEM
IS FACING OUT
19
17
19
23
NOTE: TIGHTEN
ALL HARDWARE
AT THIS TIME
20
21
10
Slide axle completely through undercarriage; be sure to catch the drawbar when
sliding the axle. Align drawbar with the front support and press down to latch.
Slide washers and wheels onto axle and secure with hairpins as shown.
Attach the support bar to body
behind flange loosely.
5
Assembly Instructions
7
9
8

AG
4
23
22
Attach corner gussets to rear and sides of body and tighten with hardware as shown.
Attach tailgate to body as shown. No hardware is required,
tailgate should move freely up or down.
Install hitch pin and hairpin to secure to attachment vehicle.
6
Assembly Instructions
10
12
11

Before Using Dump Cart:
Check tire pressure and inflate to 30 psi if needed. 1.
Read all Safety Rules found on page 1. 2.
How to Use Dump Cart:
Attach Dump Cart to your tractor using the supplied hitch pin. 1.
Do not exceed 350 pounds when loading material into the cart body. 2.
Distribute the weight of the load as evenly as possible in the cart body for 3.
best handling.
When hauling heavy loads, verify that your vehicle has adequate towing and 4.
braking capacity.
Do not exceed 6 miles per hour when towing Dump Cart. 5.
How to Empty Dump Cart:
1. Pull hand lever forward to release the latch mechanism.
2. Angle cart body as desired to guide the material to preferred location.
3. Lower the body and guide the latch into the drawbar and relatch.
Periodic Maintenance:
Tighten fasteners as needed before each use •
Check tire pressure before each use •
Grease wheels annually •
7
Operating Instructions

If this product fails due to a defect in material or workmanship within TWO
YEARS from the date of purchase, we will at our option repair or replace it free of
charge. This warranty excludes tires and wheels, which are expendable and
become worn during normal use.
This warranty does not cover:
Repairs necessary because of operator abuse or negligence. •
Equipment used for commercial or rental purposes. •
Paint that is worn or faded due to normal use or exposure. •
To arrange for product repair call 1-800-652-2321, or return this product to place
of purchase for replacement.
This warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state. This warranty applies only while this product
is in use in the United States.
In the space below record the purchase date of your Dump Cart.
Model Number 2638HKD
Purchase Date
Keep this Owner's Manual and your receipt in a safe place for future reference.
After the two year warranty period all replacement parts may be ordered by
calling 1-800-652-2321 .
When ordering replacement parts, always give the following information:
Product 9 cu ft STEEL DUMP CART •
Model Number 2638HKD •
Part Number •
Part Description •
8
Warranty

12
13 15
22
11
9
6
18
19
17
21
221 10
8
4
7
1
3
5
27
21
21
21
20
20
20
16
14
16
19
23
28
25
26
24
ITEM
NO.
PART
NUMBER
DESCRIPTION QTY.
1 401022 1
2 401012 - 1
3 401031 1
4 401041 1
5 401051 CORNER 2
6 6000682 1
7 401071 1
8 401081 1
9 6000950 1
10 401131 1
11 401111 LATCH POST 1
12 401121
BRACKET,
HITCH
1
13 300131
SPRING,
LATCH
1
15 300053
HEX BOLT,
3/8-16 X 4"
2
17 6000027 2
18 6000955 1
19 3000721
WASHER,
3/4" SAE
4
18 300054
TRUSS HD
SCREW,
5/16-18 X
3/4"
46
21 6000418 42
22 6000533 PIN, HITCH 1
21 300084
HAIRPIN
COTTER,
0.093" X 2-
5/16"
3
22 401102
DRAWBAR,
FORMED
1
6 6000946 4
24 6000947
DRAWBAR,
FORMED
1
27 3001212 SPACER 2
26 300052
HEX BOLT,
3/8-16 X 3/4"
1
16 300061
HEX NUT,
3/8-16 C-
LOCK
3
9
Repair Parts
REPLACEMENT PARTS ORDERING 1-800-652-2321

10
Notes

www.ohiosteel.com
[phone]