Ohio Steel 4048P-HYB User manual

READ AND FOLLOW ALL SAFETY RULES AND OPERATING
INSTRUCTIONS BEFORE USING THIS EQUIPMENT
6000407 - REV J 8/19
4048P-HYB
15 cu ft POLY SWIVEL HYBRID DUMP CART
U.S. Patent No. 8,496,298

Read and understand all safety rules and operating instructions before using this
tractor/ATV/UTV attachment.
Follow all safety rules and operating instructions provided by your vehicle's
manufacturer when using attachment.
Never allow children or untrained persons to operate vehicle or attachment.
Do not exceed the vehicle manufacturer's towed weight limit.
Reduce vehicle speed and allow extra stopping distance when towing heavy
loads.
Reduce vehicle speed and towed weight when operating on slopes.
Operate up and down slopes, never across the face of slopes.
Do not carry passengers on vehicle or attachment.
Avoid sudden turns or maneuvers.
Do not tow attachment on public roadways.
Do not remove warning decals from product.
Check product for worn, loose, or damaged parts before each use. If any damage
is present, repair the product before using.
Check product for loose or missing fasteners before each use. Tighten or replace
fasteners as needed before using.
Do not exceed vehicle speed of 20 miles per hour when towing Dump Cart.
Do not exceed Dump Cart rated weight capacity of 1250 pounds.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
1
Safety Rules

If this product fails due to a defect in material or workmanship within THREE YEARS from the
date of purchase, we will at our option, only with receipt of purchase, repair or replace it free of
charge. This warranty excludes tires, bushings, and bearings which are expendable and
become worn during normal use.
This warranty does not cover:
Repairs necessary because of operator abuse or negligence. •
Equipment used for commercial or rental purposes. •
Paint that is worn or faded due to normal use or exposure. •
To arrange for product repair visit ohiosteel.com/customer-support and fill out the warranty
repair form. You can also call 1-800-652-2321, ext. 212 to speak to our Customer Service Team
This warranty gives you specific legal rights, and you may also have other rights which may vary
from state to state. This warranty applies only while this product is in use in the United States.
IF YOU ARE MISSING PARTS DO NOT RETURN TO STORE
Email [email protected] or call 1-800-652-2321, ext. 212
Before you call, please email our customer service team at
[email protected] with the following :
A description of the issue you are having 1.
Photos of the issue that include an overall view and detailed view from 2.
multiple angles
If applicable, a short video showing the issue 3.
Replacement Parts:
You can place your parts order online at ohiosteel.com/partsstore
You can also reach our Customer Service Department at 1-800-652-2321, ext. 212 •
If you are ordering replacement part(s) for your product, please note that some parts are •
only available as a repair kit.
AttachReceipt Here:
2
Warranty

1 (x1)
5 (x2)
2 (x1)
29 (x4)
3 (x1)
(x1)
4 (x2)
31 (x2)
32 (x2)
33 (x1)
23 (x2)
24 (x2)
34 (x2)
30 (x2)
25 (x4)
26 (x8)
27 (x12)
28 (x12)
(x1)
35 (x1)
36 (x2)
TOOLS REQUIRED FOR ASSEMBLY:
1/2" Wrench and Socket •
9/16" Wrench and Socket •
Needle-Nose Pliers •
Grease Gun •
3
Carton Contents

1
26
25
DETAIL A
SCALE 1 : 2
26
2
28
27
DETAIL G
SCALE 1 : 4
27
28
1
Tape
Tape
Tape
Flip Poly Body (1) to expose bolts.
Install Undercarriage (2) over top of Hex Bolts. Install Lockwasher (27) and
tighten Hex Nuts (28) onto Hex Bolts.
Hold Poly Body (1) on side as shown. Insert Hex Bolts (25 &26) as shown.
TIP: Bolt heads can be secured with tape to aid in assembly.
4
Assembly Instructions
1
3
2

27
28
3
DETAIL C
SCALE 1 : 2
28
27
4
31
32
4
2
DETAIL D
SCALE 1 : 4
31
32
4
29
29
5
30
4
Attach Front Support (3) to Poly Body (1). Install Lockwasher (27) and
tighten Hex Nuts (28) onto Hex Bolts.
Insert Stub Axles (4) into Undercarriage (2) and secure with
Clevis Pins (31) and Hairpin Cotters (32).
Slide Washers (29) and Wheels (5) onto Stub Axles (4). Install Cotter
Pins(30). Bend legs of Cotter Pins to secure.
5
Assembly Instructions
4
6
5

23
24
35
34
33
34
DETAIL E
SCALE 1 : 5
34
33
11
DETAIL F
SCALE 1 : 4
3
11
DETAIL I
SCALE 1 : 10
21
22
20
Align holes in Swivel Clevis and Undercarriage and install Clevis Pin (33) as shown.
Secure Pin with Hairpin (34).
Insert preassembled hybrid hitch assembly into Drawbar. Insert Hex Bolts (23) and
tighten Nylock Nuts (24). Install Hitch Pin (35)and Hairpin Cotter (34).
DO NOT OVERTIGHTEN,
HITCH (21) MUST SPIN FREELY.
Depress Foot Pedal (11), insert Front Support (3) into Drawbar Assembly. When
Drawbar is locked in place, flip cart upright onto wheels.
6
Assembly Instructions
7
9
8

1-7/8" / 2" Ball below 12"
1-7/8" / 2" Ball above 12"
Pin
Periodic Maintenance:
Tighten fasteners as needed before each use •
Check tire pressure before each use •
Grease wheels annually •
How to Use Dump Cart:
Attach Dump Cart to your tractor, ATV, or UTV as shown below. 1.
Do not exceed 1250 pounds when loading material into the cart body. 2.
Distribute the weight of the load as evenly as possible in the cart body for 3.
best handling.
When hauling heavy loads, verify that your vehicle has adequate towing and 4.
braking capacity.
Do not exceed 20 miles per hour when towing Dump Cart. 5.
Before Using Dump Cart:
Apply lithium grease to wheels using grease gun until grease can be seen 1.
squeezing out from both sides of the wheel.
Check tire pressure and inflate to 24 psi if needed. 2.
Read all Safety Rules found on page 1. 3.
How to Empty Dump Cart:
Step down the foot pedal to release the latch mechanism. 1.
Lift the body and swivel as desired to guide the material to preferred 2.
location.
Lift the body entirely and empty material. 3.
Lower the body and guide the latch into the drawbar and relatch. 4.
7
Operating Instructions

35.13
13.00
31.63
USE 1/2" PLYWOOD
35.25
USE STANDARD 2 X 4
34.00
13.00
16.00
13.0013.00
45.00
USE NOMINAL GRADE C 1 X 3
8
Do-It-Yourself Accessories

1
26
25
2
429 529 30
32
31
27
28
3
11 18
1713
9
34 33
14
10
8
7
19
23
16
12
8
15
24
22
20
21
35
34
37 36
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
1 311161 POLY BODY 1 20 6000536-B2 KEEPER WELDMENT 1
2 6000320-B2 UNDERCARRIAGE 1 21 6000534-B2 HYBRID HITCH 1
3 6000311-B2 FRONT SUPPORT ASSEMBLY 1 22 6000379-B2 HITCH BUSHING 1
4 6000367 STUB AXLE 2 23
KIT
6000462
3/8"-16 X 3" HEX BOLT 2
5 6000301 WHEEL(BEARING/BUSHINGS INC.) 2 24 NYLOCK NUT, 3/8"-16 2
7
KIT
6000323-BG
3/8"-16 X 3" HEX BOLT 1 25 5/16"-18 X 1-1/2" HEX BOLT 4
8 NYLOCK NUT, 3/8"-16 4 26 5/16"-18 X 3" HEX BOLT 8
9 WASHER, 1/2" FLAT 1 27 5/16" SPLIT LOCKWASHER 12
10 WASHER, 3/8" FLAT 1 28 HEX NUT, 5/16"-18 12
11 FOOT PEDAL 1 29 WASHER, 1" SAE 4
12 LATCH 1 30 COTTER PIN, 3/16" X 1-1/2" 2
13 CLEVIS, SWIVEL 1 31 CLEVIS PIN, 1/4" X 1-1/2" 2
14 DRAWBAR, WELDED 1 32 HAIRPIN COTTER, 1-3/16" 2
15 3/8" FLANGED BUSHING 2 33 CLEVIS PIN, 1/2" X 2" 1
16 SPRING, LATCH 2 34 HAIRPIN COTTER, 2-5/16" 2
17 SPRING WASHER, 1/2" 1 35 HITCH PIN 1
18 SHOULDER BOLT, 1/2" 1 36
KIT
6000818
1" BEARING RETAINER 4
19 3/8"-16 X 3-1/2" HEX BOLT 2 37 1" ROLLER BEARING 2
9
Repair Parts
ohiosteel.com/partstore OHIO STEEL INDUSTRIES 1-800-652-2321

www.ohiosteel.com
[phone]
Designed And Tested In Columbus, Ohio
Manufactured In The U.S.A. From Domestic
And Imported Components
MODEL # 4048P-HYB
2575 Ferris Road Columbus, OH 43224
[phone]