Ohio Steel 3048SD-ATV User manual

READ AND FOLLOW ALL SAFETY RULES AND OPERATING
INSTRUCTIONS BEFORE USING THIS EQUIPMENT
3048SD-ATV
12 cu ft WELDED STEEL ATV CART
6004252 - REV A08/18

Read and understand all safety rules and operating instructions before using this
ATV/UTV attachment.
Follow all safety rules and operating instructions provided by your vehicle's
manufacturer when using attachment.
Never allow children or untrained persons to operate vehicle or attachment.
Do not exceed the vehicle manufacturer's towed weight limit.
Reduce vehicle speed and allow extra stopping distance when towing heavy
loads.
Reduce vehicle speed and towed weight when operating on slopes.
Operate up and down slopes, never across the face of slopes.
Do not carry passengers on vehicle or attachment.
Avoid sudden turns or maneuvers.
Do not tow attachment on public roadways.
Do not remove warning decals from product.
Check product for worn, loose, or damaged parts before each use. If any damage
is present, repair the product before using.
Check product for loose or missing fasteners before each use. Tighten or replace
fasteners as needed before using.
Do not exceed vehicle speed of 20 miles per hour when towing Dump Cart.
Do not exceed Dump Cart rated weight capacity of 1200 pounds.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
1
Safety Rules

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TOOLS REQUIRED FOR ASSEMBLY:
9/16" Wrench and Socket •
Needle-Nose Pliers •
Grease Gun •
2
Carton Contents

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Attach undercarriage to body securely with hardware as shown.
Attach front support to body securely with hardware as shown.
Align holes in swivel clevis and undercarriage and install pin as shown.
Secure pin on both ends with hairpins.
3
Assembly Instructions
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Press down on drawbar until it locks into place.
Insert stub axles into undercarriage and secure with pins as shown.
Slide washers and wheels onto stub axles as shown and install cotter pins.
Bend legs of cotter pin to secure.
4
Assembly Instructions
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Attach tailgate to body as shown. No hardware is required, tailgate should
move freely up or down.
Attach ball hitch to drawbar with spacers and hardware as shown.
5
Assembly Instructions
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8

Periodic Maintenance:
Tighten fasteners as needed before each use •
Check tire pressure before each use •
Grease wheels annually (high temp red lithium grease recommended) •
Before Using Dump Cart:
Apply lithium grease to wheels using grease gun until grease can be seen 1.
squeezing out from both sides of the wheel.
Check tire pressure and inflate to 24 psi if needed. 2.
Read all Safety Rules found on page 1. 3.
How to Use Dump Cart:
Attach Dump Cart to your ATV or UTV. 1.
Do not exceed 1200 pounds when loading material into the cart body. 2.
Distribute the weight of the load as evenly as possible in the cart body for 3.
best handling.
When hauling heavy loads, verify that your vehicle has adequate towing and 4.
braking capacity.
Do not exceed 20 miles per hour when towing Dump Cart. 5.
How to Empty Dump Cart:
Step down the foot pedal to release the latch mechanism. 1.
Swivel as desired to guide the material to preferred location. 2.
Lower the body and guide the latch into the drawbar and relatch. 3.
6
Operating Instructions

If this product fails due to a defect in material or workmanship within THREE
YEARS from the date of purchase, we will at our option repair or replace it free of
charge. This warranty excludes tires and wheels, which are expendable and
become worn during normal use.
This warranty does not cover:
Repairs necessary because of operator abuse or negligence. •
Equipment used for commercial or rental purposes. •
Paint that is worn or faded due to normal use or exposure. •
To arrange for product repair call 1-800-652-2321, or return this product to place
of purchase for replacement.
This warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state. This warranty applies only while this product
is in use in the United States.
In the space below record the purchase date of your Dump Cart.
Model Number 3048SD-ATV
Purchase Date
Keep this Owner's Manual and your receipt in a safe place for future reference.
After the three year warranty period all replacement parts may be ordered by
calling 1-800-652-2321 .
When ordering replacement parts, always give the following information:
Product 12 cu ft WELDED STEEL ATV CART •
Model Number 3048SD-ATV •
Part Number •
Part Description •
7
Warranty

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ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
1 6004239 BODY, WELDED 3048 1 20 6004260 HEX BOLT, 3/8-16 X 4" 2
2 6004241 UNDERCARRIAGE 1 21 6000369 SHOULDER BOLT, 1/2" X 3/8" 1
3 6000311 FRONT SUPPORT 1 22 3000720 WASHER, 3/8" USS 1
4 6004245 ADAPTER PLATE 1 23 300061 HEX NUT, 3/8-16 C-LOCK 4
5 6004243 DRAWBAR ASSEMBLY (incl. 21-33) 1 24 6000324 BEARING 2
6 6000523 AXLE, STUB 2 25 6000370 HEX BOLT, 3/8-16 X 3-1/2" 2
7 6000727 WHEEL, 18/950-8 X 1" (BLACK) 2 26 300055 HEX BOLT, 3/8-16 X 3" 1
8 401041 TAILGATE 1 27 6000305 FOOT PEDAL 1
9 308301 COUPLER, 1-7/8" BALL 1 28 6000309 LATCH 1
10 6004202 SPACER, BALL HITCH 2 29 300075 WASHER, 1/2" USS 1
11 6001285 HEX BOLT 3/8"-16 X 2-1/2" 8 30 6000368 WASHER, SPRING 1
12 310061 HEX NUT, 3/8-16 NYLOC 14 31 6000325 SPRING, LATCH 2
13 6004259 CARRIAGE BOLT, 3/8-16 X 1" 4 32 6000321 CLEVIS, SWIVEL 1
14 6000371 PIN, 1/2" X 2-13/32" 1 33 6004244 DRAWBAR 1
15 6000372 HAIRPIN COTTER, 0.080" X 1-9/16" 2 34 6004252 OWNER'S MANUAL 1
16 3000811 CLEVIS PIN, 1/4" X 1-1/2" 2 35 6004251 HARDWARE BOLT BAG 1
17 3000812 HAIRPIN COTTER, 0.080" X 1-3/16" 2 36 6000162 DECAL, OSI PRO 2
18 300076 WASHER, 1" SAE 4 37 6000818 KIT, 1" WHEEL BEARINGS 1
19 300087 COTTER PIN, 3/16" X 1-1/2" 2
8
EXPLODED VIEW
REPLACEMENT PARTS ORDERING OHIO STEEL INDUSTRIES 1-800-652-2321

ohiosteel.com/partsstore OHIO STEEL INDUSTRIES 1-800-652-2321
Before you call…
Please email our customer service team at [email protected] with:
1. A description of the issue you are having
2. Photos of the issue that include an overall view and detailed view from multiple angles
3. If applicable, a short video showing the issue
If you believe this is a warranty related issue please see the warranty page in this manual
Replacement Parts:
If you are ordering replacement part(s) for your product, please note that some parts are only
available as a repair kit.
1. First locate the part on the Exploded View page (page 8)
2. Take note of the part number
3. If the part number is on the Repair Kits page, use the kit number to order your replacement parts
4. If the part number is not on the Repair Kits page, use the part number to order your replacement part
You can place your parts order online at ohiosteel.com/partsstore
You can also reach our Customer Service Department at 1-800-652-2321
KIT
KIT
NUMBER
PART
NUMBER
PART DESCRIPTION QTY
HARDWARE
BOLT BAG
6004251
6004259 CARRIAGE BOLT, 3/8-16 X 1" 4
6004202 SPACER, BALL HITCH 2
6001285 HEX BOLT 3/8"-16 X 2-1/2" 8
310061 HEX NUT, 3/8-16 NYLOC 14
6000371 PIN, 1/2" X 2-13/32" 1
6000372 HAIRPIN COTTER, 0.080" X 1-9/16" 2
3000811 CLEVIS PIN, 1/4" X 1-1/2" 2
3000812 HAIRPIN COTTER, 0.080" X 1-3/16" 2
300076 WASHER, 1" SAE 4
300087 COTTER PIN, 3/16" X 1-1/2" 2
6004260 HEX BOLT, 3/8-16 X 4" 2
1" WHEEL
BEARING KIT
6000818 6000814
1" BEARING RETAINER 4
6000816 1" ROLLER BEARING 2
DRAWBAR
ASSEMBLY
6004243
300055 HEX BOLT, 3/8-16 X 3" 1
300061 HEX NUT, 3/8-16 C-LOCK 4
300075 WASHER, 1/2" USS 1
3000720 WASHER, 3/8" USS 1
6000305 FOOT PEDAL 1
6000309 LATCH 1
6000321 CLEVIS, SWIVEL 1
6000324 BEARING 2
6000325 SPRING, LATCH 2
6000368 WASHER, SPRING 1
6000369 SHOULDER BOLT, 1/2" X 3/8" 1
6000370 HEX BOLT, 3/8-16 X 3-1/2" 2
6004244 FORMED DRAWBAR 1
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REPAIR KITS

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Notes

www.OHIOSTEEL.com
[phone]
Designed And Tested In Columbus, Ohio
MODEL # 3048SD-ATV
2575 Ferris Road Columbus, OH 43224
[phone]
Manufactured In The U.S.A. From Domestic
And Imported Components