Ohio Steel 4048PS-ATV User manual

READ AND FOLLOW ALL SAFETY RULES AND OPERATING
INSTRUCTIONS BEFORE USING THIS EQUIPMENT
4048PS-ATV
12.5 cu ft POLY SWIVELATV DUMP CART
U.S. Patent No. 8,496,298
6000764 - REV F 6/18

Read and understand all safety rules and operating instructions before using this
ATV/UTV attachment.
Follow all safety rules and operating instructions provided by your vehicle's
manufacturer when using attachment.
Never allow children or untrained persons to operate vehicle or attachment.
Do not exceed the vehicle manufacturer's towed weight limit.
Reduce vehicle speed and allow extra stopping distance when towing heavy
loads.
Reduce vehicle speed and towed weight when operating on slopes.
Operate up and down slopes, never across the face of slopes.
Do not carry passengers on vehicle or attachment.
Avoid sudden turns or maneuvers.
Do not tow attachment on public roadways.
Do not remove warning decals from product.
Check product for worn, loose, or damaged parts before each use. If any damage
is present, repair the product before using.
Check product for loose or missing fasteners before each use. Tighten or replace
fasteners as needed before using.
Do not exceed vehicle speed of 20 miles per hour when towing Dump Cart.
Do not exceed Dump Cart rated weight capacity of 1250 pounds.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
1
Safety Rules

1 (x1)
2 (x1)
10 (x4)
3 (x1)
20 (x1)
11 (x2)
12 (x2)
34 (x2)
33 (x1)
19 (x6)
9 (x2)
13 (x4)
14 (x8)
15 (x12)
16 (x12)
31 (x2)
TOOLS REQUIRED FOR ASSEMBLY:
1/2" Wrench and Socket •
9/16" Wrench and Socket •
Needle-Nose Pliers •
Grease Gun •
4 (x2)
5 (x2)
8 (x2)
18 (x8)
17 (x4)
6 (x1)
7 (x1)
2
Carton Contents

14
1
2
15
16
13
15
16
3
5
12
11
Attach Undercarriage to Poly Body
and tighten hardware.
Attach Front Support to Poly Body
and tighten hardware.
Insert Stub Axles into Undercarriage and secure with pins as shown.
3
Assembly Instructions
1
3
2

10
8
4
10
9
20
34 33
34
7
19
6
31
17
18
Slide Washers, Spacers and Wheels onto Stub Axles and install Cotter Pin.
Bend legs of Cotter Pin to secure.
Align holes in Swivel Clevis and
Undercarriage and install Pin as shown.
Secure Pin on both ends with Hairpins.
Attach Ball Coupler and Bracket to Drawbar
and tighten hardware as shown.
4
Assembly Instructions
4
6
5

Periodic Maintenance:
Tighten fasteners as needed before each use •
Check tire pressure before each use •
Grease wheels annually •
How to Use Dump Cart:
Attach Dump Cart to your ATV or UTV. 1.
Do not exceed 1250 pounds when loading material into the cart body. 2.
Distribute the weight of the load as evenly as possible in the cart body for 3.
best handling.
When hauling heavy loads, verify that your vehicle has adequate towing and 4.
braking capacity.
Do not exceed 20 miles per hour when towing Dump Cart. 5.
Before Using Dump Cart:
Apply lithium grease to wheels using grease gun until grease can be seen 1.
squeezing out from both sides of the wheel.
Check tire pressure and inflate to 24 psi if needed. 2.
Read all Safety Rules found on page 1. 3.
How to Empty Dump Cart:
Step down the foot pedal to release the latch mechanism. 1.
Lift the body and swivel as desired to guide the material to preferred 2.
location.
Lift the body entirely and empty material. 3.
Lower the body and guide the latch into the drawbar and relatch. 4.
5
Operating Instructions

35.13
13.00
31.63
USE 1/2" PLYWOOD
35.25
USE STANDARD 2 X 4
34.00
13.00
16.00
13.0013.00
45.00
USE NOMINAL GRADE C 1 X 3
6
Do-It-Yourself Accessories

If this product fails due to a defect in material or workmanship within THREE
YEARS from the date of purchase, we will at our option repair or replace it free of
charge. This warranty excludes tires and wheels, which are expendable and
become worn during normal use.
This warranty does not cover:
Repairs necessary because of operator abuse or negligence. •
Equipment used for commercial or rental purposes. •
Paint that is worn or faded due to normal use or exposure. •
To arrange for product repair call 1-800-652-2321, or return this product to place
of purchase for replacement.
This warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state. This warranty applies only while this product
is in use in the United States.
In the space below record the purchase date of your Dump Cart.
Model Number 4048PS-ATV
Purchase Date
Keep this Owner's Manual and your receipt in a safe place for future reference.
After the three year warranty period all replacement parts may be ordered by
calling 1-800-652-2321 .
When ordering replacement parts, always give the following information:
Product 12.5 cu ft POLY SWIVEL ATV DUMP CART •
Model Number 4048PS-ATV •
Part Number •
Part Description •
7
Warranty

REPLACEMENT PARTS ORDERING OHIO STEEL INDUSTRIES 1-800-652-2321
13 14 1
2
12
5
10
8
410
9
3
15
16
25
29
23
33
34
28
27
24
20
21
32
31
26
30
22
24
26
17
18
6
19
731
19 35
11
36
37
38
3939
ITEM
NO.
PART
NUMBER
DESCRIPTION QTY.
1 311161
BODY, POLY, 12.5
CU FT
1
2 6000320 UNDERCARRIAGE 1
3 6000311 FRONT SUPPORT 1
4 6000727 WHEEL 2
5 6000523 AXLE, STUB 2
6 308301
COUPLER, 1-7/8"
BALL
1
7 6000760
BRACKET,
COUPLER
1
8 300121 SPACER 2
9 300087
COTTER PIN,
3/16" X 1-1/2"
2
10 300076 WASHER, 1" SAE 4
11 3000811
CLEVIS PIN, 1/4" X
1-1/2"
2
12 3000812
HAIRPIN COTTER,
0.080" X 1-3/16"
2
13 3000528
HEX BOLT, 5/16-
18 X 1-1/2"
4
14 6000373
HEX BOLT, 5/16-
18 X 3"
8
15 6000409
LOCKWASHER,
5/16" (BLACK)
12
16 6000410
HEX NUT, 5/16-18
(BLACK)
12
17 3000511
HEX BOLT, 3/8-16
X 1"
4
18 300077
WASHER, 3/8"
SAE
8
19 3000618
NYLON INSERT
LOCKNUT, 3/8-16
UNC
6
20 6000322 DRAWBAR 1
21 6000305 FOOT PEDAL 1
22 6000309 LATCH 1
23 6000321 CLEVIS, SWIVEL 1
24 300061
HEX NUT, 3/8-16
C-LOCK
4
25 6000369
SHOULDER BOLT,
1/2" X 3/8"
1
26 6000324 BEARING 2
27 3000720
WASHER, 3/8"
USS
1
28 300075
WASHER, 1/2"
USS
1
29 6000368 WASHER, SPRING 1
30 6000325 SPRING, LATCH 2
31 6000370
HEX BOLT, 3/8-16
X 3-1/2"
4
32 300055
HEX BOLT, 3/8-16
X 3-1/2"
1
33 6000371
PIN, 1/2" X 2-
13/32"
1
34 6000372
HAIRPIN COTTER,
0.080" X 1-9/16"
2
40 6000814 - 1
41 6000816 - 1
8
Exploded View

REPLACEMENT PARTS ORDERING OHIO STEEL INDUSTRIES 1-800-652-2321
Before you call…
Please email our customer service team at [email protected] with:
1. A description of the issue you are having
2. Photos of the issue that include an overall view and detailed view from multiple angles
3. If applicable, a short video showing the issue
If you believe this is a warranty related issue please see the warranty page in this manual
Replacement Parts:
If you are ordering replacement part(s) for your product, please note that some parts are only
available as a repair kit.
1. First locate the part on the Exploded View page (page 8)
2. Take note of the part number
3. If the part number is on the Repair Kits page, use the kit number to order your replacement parts
4. If the part number is not on the Repair Kits page, use the part number to order your replacement part
You can place your parts order online at ohiosteel.com/partsstore
You can also reach our Customer Service Department at 1-800-652-2321
KIT KIT NUMBER PART NUMBER PART DESCRIPTION QTY
HARDWARE BOLT
BAG
6000761
3000511 HEX BOLT, 3/8-16 X 1" 4
6000370 HEX BOLT, 3/8-16 X 3-1/2" 2
300077 WASHER, 3/8" SAE 8
3000618 HEX NUT, 3/8-16 NYLOC 6
3000528 HEX BOLT, 5/16-18 X 1-1/2" 4
6000373 HEX BOLT, 5/16-18 X 3" 8
6000409 LOCKWASHER, 5/16" 12
6000410 HEX NUT, 5/16-18 12
6000371 PIN, 1/2" X 2-13/32" 1
6000372 HAIRPIN COTTER, 0.080" X 1-9/16" 2
3000811 CLEVIS PIN, 1/4" X 1-1/2" 2
3000812 HAIRPIN COTTER, 0.080" X 1-3/16" 2
300076 WASHER, 1" SAE 4
300087 COTTER PIN, 3/16" X 1-1/2" 2
300121 SPACER, 1" X 1.375" 2
1" WHEEL
BEARING KIT
6000818 6000814
1" BEARING RETAINER 4
6000816 1" ROLLER BEARING 2
DRAWBAR
ASSEMBLY
6000323
300055 HEX BOLT, 3/8-16 X 3" 1
300061 HEX NUT, 3/8-16 C-LOCK 4
300075 WASHER, 1/2" USS 1
3000720 WASHER, 3/8" USS 1
6000305 FOOT PEDAL 1
6000309 LATCH 1
6000321 CLEVIS, SWIVEL 1
6000324 BEARING 2
6000325 SPRING, LATCH 2
6000368 WASHER, SPRING 1
6000369 SHOULDER BOLT, 1/2" X 3/8" 1
6000370 HEX BOLT, 3/8-16 X 3-1/2" 2
6000322 FORMED DRAWBAR 1
9
Repair Kits

10
Notes

www.OHIOSTEEL.com
[phone]
Designed And Tested In Columbus, Ohio
MODEL # 4048PS-ATV
2575 Ferris Road Columbus, OH 43224
[phone]
Manufactured In The U.S.A. From Domestic
And Imported Components