Ohlins HD 022 User manual

Öhlins Racing AB
Box 722
S-194 27 Upplands Väsby, Sweden
Phone [phone]
fax [phone]
© Öhlins Racing AB. All rights
reserved. Any reprinting or
unauthorized use without the written
permission of Öhlins Racing AB
is prohibited.
www.ohlins.com
Öhlins products are subject to
continuous improvement and
development, therefore, although
these instructions include the most
up-to-date information available at
the time of printing, minor updates
may occur.
To find the latest information contact
your Öhlins distributor. Please
consult your Öhlins dealer if you
have any questions regarding the
contents in this document.
Shock Absorber for Harley Davidson FLHRS Road King
HD 022
Mounting Instructions
Part No. Pcs.
Shock absorber HD022 1
C-spanner 00710-01 2
Sleeve 00123-13 4
Washer 03118-08 8
Öhlins Sticker 00192-01 2
Owner’s Manual 07241-02 1
Before installing this product, check the
contents of the kit. If anything is missing, please
contact an Öhlins dealer.
Kit Contents
Please note that during storage and
transportation, especially at high ambient
temperature, some of the oil and grease used for
assembling may leak and stain the packaging.
This is in no way detrimental to the product,
wipe off the excessive oil/grease with a cloth.
Part no. HD022_0
Issued 2010-06-01
Warning!
Before installing this product, read the Öhlins
Owner’s Manual. The shock absorber is an
important part of your vehicle and will affect the
stability.

1 2
How to install Adjustments
Warning!
It is advisable to have an Öhlins dealer install the
shock absorber.
When installing, consult your Vehicle Service
Manual.
1
Put the motorcycle on a workstand so that
the rear wheel barely touches the ground.
Warning!
Make sure the vehicle is securely supported so
that it will not tip.
2
Loosen the upper and lower attachments of
the original shock absorber.
Note!
Before installing the Öhlins shock absorber clean
the vehicle thoroughly.
3
Install the Öhlins shock absorber in the same
way as the original unit.
Note!
Normally the shock absorber is installed with the
cylinder head upwards. Make sure that there is
enough clearance to other details both in loaded
and unloaded position.
4
Lower the motorcycle so that the shock
absorber is slightly compressed, before
tightening the screws.
Caution!
Make sure that all screws are tightened to the
correct torque and that nothing fouls or restricts
movement of the shock absorber when the
suspension is fully compressed or extended.
Warning!
Before riding, always make sure that the
basic settings made by Öhlins are according
to recommended Set-up Data. Read about
adjustments and setting up in the Öhlins
Owner’s Manual before you make any
adjustments. Contact an Öhlins dealer if you
have any questions about setting up the shock
absorber.
Recommended set-up
Spring Preload 25 mm
Spring, free length 220 mm
Shock Absorber Length 330 mm
Stroke 84
Read about Free Sag and Ride height in
the Öhlins Owner’s Manual.
Set-up Data
Spring Preload
Adjuster
3
washers
sleeve