Olympus Magna-Mike 8600 User manual

DMTA-10026-01EN — Rev. D
January 2015
Magna-Mike 8600
Hall-Effect Thickness Gage
User’s Manual
This instruction manual contains essential information on how to use this Olympus product safely and effectively.
Before using this product, thoroughly review this instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.

Olympus Scientific Solutions Americas, 48 Woerd Avenue, Waltham, MA 02453,
USA
Copyright © 2012, 2013, 2015 by Olympus. All rights reserved. No part of this
publication may be reproduced, translated, or distributed without the express
written permission of Olympus.
This document was prepared with particular attention to usage to ensure the
accuracy of the information contained therein, and corresponds to the version of
the product manufactured prior to the date appearing on the title page. There
could, however, be some differences between the manual and the product if the
product was modified thereafter.
The information contained in this document is subject to change without notice.
Part number: DMTA-10026-01EN
Rev. D
January 2015
Printed in the United States of America
The microSD logo is a trademark of SD-3C, LLC.
All brands are trademarks or registered trademarks of their respective owners and
third party entities.

DMTA-10026-01EN, Rev. D, January 2015
Table of Contents iii
Table of Contents
List of Abbreviations ....................................................................................... ix
Labels and Symbols ........................................................................................... 1
Important Information — Please Read Before Use ..................................... 5
Intended Use .......................................................................................................................... 5
Instruction Manual ................................................................................................................ 5
Instrument Compatibility ..................................................................................................... 6
Repair and Modification ....................................................................................................... 6
Safety Symbols ....................................................................................................................... 7
Safety Signal Words ............................................................................................................... 7
Note Signal Words ................................................................................................................. 8
Safety ....................................................................................................................................... 9
Warnings ................................................................................................................................. 9
Precautions with Magnets .................................................................................................. 10
Battery Precautions .............................................................................................................. 11
Equipment Disposal ............................................................................................................ 12
CE (European Community) ............................................................................................... 12
WEEE Directive .................................................................................................................... 12
China RoHS .......................................................................................................................... 13
Korea Communications Commission (KCC) ................................................................... 13
EMC Directive Compliance ................................................................................................ 13
FCC (USA) Compliance ...................................................................................................... 13
ICES-001 (Canada) Compliance ........................................................................................ 14
Information Screens ............................................................................................................ 14
Warranty Information ......................................................................................................... 15
Technical Support ................................................................................................................ 16
Introduction ...................................................................................................... 17

DMTA-10026-01EN, Rev. D, January 2015
Table of Contents iv
1. Instrument Overview ................................................................................ 19
1.1 Operating Principle ................................................................................................... 19
1.2 Package Contents ...................................................................................................... 20
1.3 Connectors ................................................................................................................. 22
1.4 Power Requirements ................................................................................................. 24
1.4.1 Charger/Adaptor ............................................................................................ 25
1.4.2 Optional Lithium-Ion Battery ....................................................................... 27
1.4.3 Alkaline Batteries ........................................................................................... 28
1.5 Optional microSD Card ........................................................................................... 30
1.6 Magna-Mike 8600 Hardware Features ................................................................... 31
1.6.1 Hardware Overview ...................................................................................... 31
1.6.1.1 Keypad Configuration ........................................................................ 33
1.6.1.2 Keypad Functions ................................................................................ 34
1.6.2 Connectors ....................................................................................................... 37
1.6.2.1 Probe and Foot Switch Connectors ................................................... 37
1.6.2.2 RS-232 and VGA Out Connectors ..................................................... 38
1.6.2.3 microSD and USB Port ........................................................................ 39
1.6.3 Various Hardware Features .......................................................................... 41
1.6.3.1 Battery Compartment ......................................................................... 41
1.6.3.2 Instrument Stand ................................................................................. 42
1.6.3.3 O-Ring Gasket and Membrane Seals ................................................ 43
1.6.3.4 Display Protection ............................................................................... 43
1.6.4 Environmental Ratings .................................................................................. 44
2. Software User Interface Elements ........................................................... 45
2.1 Measurement Screen ................................................................................................ 45
2.2 Menus and Submenus .............................................................................................. 47
2.3 Parameter Screens ..................................................................................................... 48
2.4 Editing Text Parameters Using the Virtual Keyboard ......................................... 49
3. Initial Setup ................................................................................................ 51
3.1 Setting the User Interface Language and Other System Options ...................... 51
3.2 Selecting the Measurement Units ........................................................................... 52
3.3 Setting the Clock ....................................................................................................... 53
3.4 Changing Display Settings ...................................................................................... 54
3.4.1 Color Schemes ................................................................................................ 55
3.4.2 Display Brightness ......................................................................................... 56
3.5 Adjusting the Display Update Rate ....................................................................... 57
3.6 Changing the Thickness Resolution ....................................................................... 58
4. Basic and Multipoint Calibration ........................................................... 61

DMTA-10026-01EN, Rev. D, January 2015
Table of Contents v
4.1 Probe Types ................................................................................................................ 61
4.2 Probe Cable Connections ......................................................................................... 64
4.2.1 Connection to the Magna-Mike 8600 .......................................................... 64
4.2.2 Connection to the 86PR-1, 86PR-2, and 86PR-3 Probes ............................ 65
4.3 Replaceable Wear Tips for 86PR-1 and 86PR-2 Probes ....................................... 65
4.4 Wear Tip Replacement ............................................................................................. 66
4.5 Proper Target Selection ............................................................................................ 67
4.5.1 Standard Target Balls ..................................................................................... 68
4.5.2 Magnetic Target Balls .................................................................................... 69
4.5.3 Target Disks .................................................................................................... 70
4.5.4 Target Wires .................................................................................................... 70
4.5.5 Calibration Accessory Kits ............................................................................ 72
4.6 Calibration Frequency .............................................................................................. 74
4.7 Calibration ................................................................................................................. 75
4.7.1 Selecting a Target and Wear Tip .................................................................. 77
4.7.2 Calibrating ...................................................................................................... 78
4.7.3 Saving and Recalling a Calibration File ...................................................... 83
4.8 Measurements ........................................................................................................... 84
4.8.1 Other Factors Affecting Accuracy ............................................................... 87
4.8.2 Maintaining Accuracy ................................................................................... 88
4.8.3 Q-CAL .............................................................................................................. 88
4.8.4 Periodic Verification ...................................................................................... 89
4.8.5 Traceability ...................................................................................................... 89
5. Using Special Functions ........................................................................... 91
5.1 Activating and Configuring a Differential Mode ................................................. 91
5.2 Using the Minimum/Maximum Thickness Mode ................................................ 93
5.3 Using Alarms ............................................................................................................. 95
5.4 Using a Strip Chart View ......................................................................................... 97
5.5 Locking the Instrument ............................................................................................ 99
6. Configuring the Instrument ................................................................... 103
6.1 Configuring Measurement Parameters ............................................................... 103
6.2 Configuring System Parameters ........................................................................... 105
6.3 Activating the Software Upgrade Mode .............................................................. 106
6.4 Configuring Communications .............................................................................. 107
7. Using the Datalogger ............................................................................... 111
7.1 Datalogger Functions ............................................................................................. 111
7.2 Creating a Data File ................................................................................................ 113
7.2.1 Data File Types ............................................................................................. 114

DMTA-10026-01EN, Rev. D, January 2015
Table of Contents vi
7.2.2 Incremental Data File Type ......................................................................... 114
7.2.3 Sequential Data File Type ............................................................................ 117
7.2.4 Sequential Data File Type with Custom Points ....................................... 118
7.2.5 2D Grid Data File Type ................................................................................ 120
7.3 Performing File Operations ................................................................................... 122
7.3.1 Opening a File ............................................................................................... 123
7.3.2 Copying a File ............................................................................................... 124
7.3.3 Editing a File ................................................................................................. 125
7.3.4 Deleting a File or Its Contents .................................................................... 126
7.3.5 Deleting All Data Files ................................................................................. 128
7.4 Setting the ID Overwrite Protection ..................................................................... 129
7.5 ID Review Screen .................................................................................................... 129
7.5.1 Reviewing Stored Data and Changing the Active ID ............................. 131
7.5.2 Editing the ID ................................................................................................ 131
7.6 Generating Reports ................................................................................................. 132
8. Managing Communications and Data Transfer ................................. 137
8.1 About WINXL ......................................................................................................... 137
8.2 Setting Up USB Communication .......................................................................... 138
8.3 Setting Up RS-232 Serial Communication ........................................................... 139
8.4 Exchanging Data with a Remote Device ............................................................. 141
8.4.1 Sending Entire Files (RS-232) ...................................................................... 142
8.4.2 Sending the Currently Displayed Measurement ..................................... 143
8.4.3 Exporting a File to the Removable Memory Card ................................... 143
8.5 Capturing Magna-Mike 8600 Screen Images ...................................................... 145
8.6 RS-232 Serial Data Output Formats ...................................................................... 146
8.7 Resetting the Communication Parameters .......................................................... 148
9. Maintenance and Troubleshooting ...................................................... 151
9.1 Probe ......................................................................................................................... 151
9.2 Battery (Optional Lithium-Ion) ............................................................................. 151
9.3 Error Messages ........................................................................................................ 152
9.4 Diagnostics ............................................................................................................... 153
Appendix A: Specifications ......................................................................... 155
A.1 General and Environmental Specifications ......................................................... 155
A.2 Input/Output Specifications .................................................................................. 156
Appendix B: Accessories and Replacement Parts .................................... 159
List of Figures ................................................................................................. 165

DMTA-10026-01EN, Rev. D, January 2015
Table of Contents vii
List of Tables ................................................................................................... 169
Index ................................................................................................................. 171

DMTA-10026-01EN, Rev. D, January 2015
Table of Contents viii

DMTA-10026-01EN, Rev. D, January 2015
List of Abbreviations ix
List of Abbreviations
2D two-dimensional
AC alternating current
ASCII American standard code for information interchange
CSV comma separated values
DC direct current
DIFF differential
EFUP environment-friendly use period
GB gigabyte
ID identifier
IP ingress protection
LED light-emitting diode
Li-ion lithium-ion
MAX maximum
MIL military
MIN minimum
NiMH nickel-metal hydride
NIST National Institute of Standards and Technology
P/N part number
PLC programmable logic controller
SPC statistical process control
USB universal serial bus
VAC volts alternating current
VGA video graphics array

DMTA-10026-01EN, Rev. D, January 2015
List of Abbreviations x

DMTA-10026-01EN, Rev. D, January 2015
Labels and Symbols 1
Labels and Symbols
Safety-related labels and symbols are attached to the instrument at the locations
shown in Figure i-1 on page 1. If any or all of the labels or symbols are missing or
illegible, please contact Olympus.
Figure i-1 Labels attached to the instrument
Instruction and rating label
(see Table 1 on page 2)
Serial number label on instrument bottom

DMTA-10026-01EN, Rev. D, January 2015
Labels and Symbols 2
Table 1 Content of the instruction, rating, and serial labels
Content
This symbol indicates the location of the membrane vent.
The direct current symbol.
The WEEE symbol indicates that the product must not be
disposed of as unsorted municipal waste, but should be
collected separately.
The regulatory compliance mark (RCM) label indicates that
the product complies with all applicable standards, and has
been registered with the Australian Communications and
Media Authority (ACMA) for placement on the Australian
market.
yynnnnnmm

DMTA-10026-01EN, Rev. D, January 2015
Labels and Symbols 3
To avoid the risk of electric shock, do not touch the conductors of the PROBE and/or
FOOT SWITCH connector. The warning symbol between the connectors shown in
Figure i-2 on page 4 warns of this electric shock risk.
Seller and user shall be noticed that this equipment is suitable
for electromagnetic equipment for office work (class A) and it
can be used outside home. The MSIP code for the Magna-
Mike 8600 is the following: MSIP-REM-OYN-MM8600
The CE marking is a declaration that this product conforms to
all the applicable directives of the European Community. See
the Declaration of Conformity for details. Contact your Olympus
representative for more information.
The China RoHS mark indicates the product’s Environment-
Friendly Use Period (EFUP). The EFUP is defined as the
number of years for which listed controlled substances will not
leak or chemically deteriorate while in the product. The EFUP
for the Magna-Mike 8600 has been determined to be 15 years.
Note: The Environment-Friendly Use Period (EFUP) is not
meant to be interpreted as the period assuring functionality
and product performance.
SERIAL The serial number is a nine (9) digit number in the following
format:
yynnnnnmm
where:
yy Production year
nnnnn Unit number manufactured that month
mm Production month
For example, the 100000504 serial number indicates that the
fifth unit (00005) was produced on the April 2010.
Table 1 Content of the instruction, rating, and serial labels (continued)
CAUTION

DMTA-10026-01EN, Rev. D, January 2015
Labels and Symbols 4
Figure i-2 The location of the warning symbol on the top of the instrument
Warning symbol

DMTA-10026-01EN, Rev. D, January 2015
Important Information — Please Read Before Use 5
Important Information — Please Read Before Use
Intended Use
The Magna-Mike 8600 is designed to perform nondestructive inspections of industrial
and commercial materials.
Do not use the Magna-Mike 8600 for any purpose other than its intended use. It must
never be used to inspect or examine human or animal body parts.
Instruction Manual
This instruction manual contains essential information on how to use this Olympus
product safely and effectively. Before using this product, thoroughly review this
instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.
WARNING

DMTA-10026-01EN, Rev. D, January 2015
Important Information — Please Read Before Use 6
Some of the details of components illustrated in this manual may differ from the
components installed on your instrument. However, the operating principles remain
the same.
Instrument Compatibility
Only use the Magna-Mike 8600 instrument with the following ancillary equipment:
• Rechargeable lithium-ion (Li-ion) battery pack (Olympus P/N: 600-BAT-L-3
[U8051431])
• Optional stand-alone external battery charger (Olympus P/N: 201-167
[U8909100]).
• Charger/adaptor (Olympus P/N: EP-MCA-X), where “X” denotes the power cord
type (see Table 24 on page 151).
Always use equipment and accessories that meet Olympus specifications. Using
incompatible equipment could cause equipment malfunction and/or damage, or
human injury.
Repair and Modification
Except for the batteries, the Magna-Mike 8600 does not contain any user-serviceable
parts. Opening the instrument might void the warranty.
IMPORTANT
CAUTION

DMTA-10026-01EN, Rev. D, January 2015
Important Information — Please Read Before Use 7
In order to prevent human injury and/or equipment damage, do not disassemble,
modify, or attempt to repair the instrument.
Safety Symbols
The following safety symbols might appear on the instrument and in the instruction
manual:
General warning symbol
This symbol is used to alert the user to potential hazards. All safety messages that
follow this symbol shall be obeyed to avoid possible harm or material damage.
High voltage warning symbol
This symbol is used to alert the user to potential electric shock hazards greater
than 1000 volts. All safety messages that follow this symbol shall be obeyed to
avoid possible harm.
Safety Signal Words
The following safety symbols might appear in the documentation of the instrument:
The DANGER signal word indicates an imminently hazardous situation. It calls
attention to a procedure, practice, or the like, which, if not correctly performed or
adhered to, will result in death or serious personal injury. Do not proceed beyond a
DANGER signal word until the indicated conditions are fully understood and met.
CAUTION
DANGER

DMTA-10026-01EN, Rev. D, January 2015
Important Information — Please Read Before Use 8
The WARNING signal word indicates a potentially hazardous situation. It calls
attention to a procedure, practice, or the like, which, if not correctly performed or
adhered to, could result in death or serious personal injury. Do not proceed beyond a
WARNING signal word until the indicated conditions are fully understood and met.
The CAUTION signal word indicates a potentially hazardous situation. It calls
attention to an operating procedure, practice, or the like, which, if not correctly
performed or adhered to, may result in minor or moderate personal injury, material
damage, particularly to the product, destruction of part or all of the product, or loss of
data. Do not proceed beyond a CAUTION signal word until the indicated conditions
are fully understood and met.
Note Signal Words
The following safety symbols could appear in the documentation of the instrument:
The IMPORTANT signal word calls attention to a note that provides important
information, or information essential to the completion of a task.
The NOTE signal word calls attention to an operating procedure, practice, or the like,
which requires special attention. A note also denotes related parenthetical
information that is useful, but not imperative.
The TIP signal word calls attention to a type of note that helps you apply the
techniques and procedures described in the manual to your specific needs, or
provides hints on how to effectively use the capabilities of the product.
WARNING
CAUTION
IMPORTANT
NOTE
TIP

DMTA-10026-01EN, Rev. D, January 2015
Important Information — Please Read Before Use 9
Safety
Before turning on the instrument, verify that the correct safety precautions have been
taken (see the following warnings). In addition, note the external markings on the
instrument, which are described under “Safety Symbols.”
Warnings
General Warnings
• Carefully read the instructions contained in this instruction manual prior to
turning on the instrument.
• Keep this instruction manual in a safe place for further reference.
• Follow the installation and operation procedures.
• It is imperative to respect the safety warnings on the instrument and in this
instruction manual.
• If the equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment could be impaired.
• Do not install substitute parts or perform any unauthorized modification to the
instrument.
• Service instructions, when applicable, are for trained service personnel. To avoid
the risk of electric shock, do not perform any work on the instrument unless
qualified to do so. For any problem or question regarding this instrument, contact
Olympus or an authorized Olympus representative.
• Do not touch the connectors directly by hand. Otherwise, a malfunction or electric
shock may result.
• Do not allow metallic or foreign objects to enter the device through its connectors
or any other openings. Otherwise, a malfunction or electric shock may result.
WARNING

DMTA-10026-01EN, Rev. D, January 2015
Important Information — Please Read Before Use 10
Electrical Warning
The instrument must only be connected to a power source corresponding to the type
indicated on the rating label.
If an unauthorized power supply cord not dedicated to Olympus products is used to
power the instrument, Olympus cannot guarantee the electrical safety of the
equipment.
Precautions with Magnets
• Do not bring a magnet near a person who has a pacemaker or electrical medical
device, or near any other electrical medical devices. It is extremely dangerous and
can cause the device to malfunction.
• Never swallow or place a magnet in body orifices, including but not limited to
ears, nose, mouth. Magnets can cause serious damage — up to and including
death — if swallowed. Seek immediate medical attention if magnets enter the
body.
• Do not place a magnet within the reach of children or mentally impaired adults.
• Do not burn rare earth magnets as toxic fumes can result.
Do not place magnets near floppy disks, magnetic cards (such as credit cards),
magnetic tape, prepaid cards, tickets. Files may be erased if magnets are placed near
magnetic storage devices.
Do not place magnets near electronic devices, such as cell phones, television tubes,
WARNING
CAUTION
WARNING
CAUTION