Omcan ABN-HD User manual

Over the last 60 years, Omcan has grown to become a leading supplier to the food
service industry in Canada and the USA. Our success over these many years is
directly attributed to our established relationships with all of our valued customers
and through providing them with Diverse, Dependable and Proven products.
Omcan continues to help our customers remain competitive.
With associates in North America, Europe, and Asia, our global footprint continues
to expand as we hold to the principle that clients benefi t from the accessibility
and familiarity of our sales team. In 2013 as our geography and brand recognition
continued to grow, we changed to one name Omcan Food Machinery.
In over 200,000 sq ft of warehouse space we stock over 2,500 quality food
equipment and supplies for the food preparation market.
Meat Tenderizer
Model ABN-HD
Instruction Manual
1-800-465-0234
www.omcan.com
3115 Pepper Mill Court, Mississauga, ON, L5L 4X5
1889 Maryland Avenue, Niagara Falls, NY, 14305

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Table of Contents
Section
General Information
Safety & Warranty
Technical Specifi cations
Installation
Operation
Maintenance
Troubleshooting
Parts Breakdown
Electrical Schematics
Warranty Registration
Model ABN-HD
19

18 3
General Information
Safety & Warranty
Omcan Manufacturing and Distributing Company Inc. and Food Machinery Of America, Inc. dba Omcan
are not responsible for any harm or injury caused due to any person’s improper or negligent use of
this equipment. The product shall only be operated by someone over the age of 18, of sound mind, and
not under the infl uence of any drugs or alcohol, who has been trained in the correct operation of this
machine, and is wearing authorized, proper safety clothing. Any modifi cation to the machine voids any
warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while
in operation.
If not properly handed, the ABN-HD is a machine potentially dangerous. At no time should you put your hand
inside the protection Lid (Picture 4, # 1.) through its upper opening. Any movable part, to clean it or for other
maintance purposes, shall only be withdrawn by skilled and dully trained people. Strictly follow all instructions
listed in this manual to avoid accidents.
• For maintenance or cleaning, keep the machine unplugged and remove any movable parts.
• Handle the Rollers (Pic.2, #2) with care, they have very sharp blades. Remove them using the Rollers
Extractor (Pic. 2, #1).
• Never use any kind of instruments to put the meat into the Protection Lid (Pic. 4, #1) opening.
• Never lift the Lid (Pic. 4, #1) before the Rollers have stopped moving.
• Never put water directly on the machine. To clean the machine use a wet cloth.
ALWAYS UNPLUG THE MACHINE BEFORE CLEANING OR MAINTENANCE.
SAFETY PROCEDURES AND NOTES BEFORE TURNING THE MACHINE ON
IMPORTANT
Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON. Make sure the operator is
familiar with the appliance and understands all information contained in this manual. If you have any questions
contact Omcan at 1-800-465-0234.
DANGER
A damaged power cable can cause damage to the unit or injury to the operator. Before every use, check the
conditions of all wires and cables.
RECOMMENDATIONS
Be sure ALL INSTRUCTIONS in this manual are thoroughly understood. Every function and operational procedure

4
Safety and Warranty
have to be fully understood by the operator. Any manual command shall be done only if the operator is certain it
is the correct one. In the case of a power shortage, immediately turn the machine OFF. Only use recommended
or equivalent lubricants, oils or greases when servicing the unit. Do not let water, dirt or dust get into the
mechanical or electrical components of the unit. DO NOT MODIFY original characteristics of the machine. DO
NOT REMOVE, TEAR OFF OR TAMPER any safety or identifi cation labels. If any labels have been removed or
are no longer legible contact your nearest dealer for a replacement.
DANGEROUS PARTS
The device has parts that are connected to high voltage. These parts may cause severe electrical shocks or even
be fatal if touched. Never touch controls, such as switches, buttons, keys and knobs, with wet hands, clothes
and/or shoes. The operator could be exposed to severe electrical shocks or a fatal situation.
WARNINGS
The operator has to be familiar with the position of the ON/OFF switch. Before any kind of maintenance, turn the
machine off and remove the plug from its socket. Make sure there is enough space for comfortable operation.
Water or oil spilled is dangerous and operation should be stopped until the spill is removed. Make sure the fl oor is
clean and dry. Before to using any controls (switch, buttons, turn keys or levers) be sure the control is the correct
one. Check this manual for further details if necessary. Never use a control (switch, buttons, lever) unadvisedly.
If operated by two or more persons, coordinate signals for each operation step. Every step of the operation shall
only be taken if the signal has been made.
DO NOT WEAR LOOSE-FITTING CLOTHING, PARTICULARLY WITH OPEN SLEEVES;
WHERE NECESSARY USE SUITABLE HEADGEAR TO HOLD BACK HAIR.
17
Warranty Registration
Thank you for purchasing an Omcan product. To register your warranty for this product, complete the information below, tear off the card at
the perforation and then send to the address specifi ed below. You can also register online by visiting:
OMCAN INC.
PRODUCT WARRANTY REGISTRATION
3115 Pepper Mill Court,
Mississauga, Ontario
Canada, L5L 4X5
OMCAN
PRODUCT WARRANTY REGISTRATION
1889 Maryland Avenue,
Niagara Falls, New York
USA, 14305
www.omcan.com/warrantyregistration.html
Thank you for choosing Omcan
Purchaser’s Information
Name: Company Name:
Address:
Telephone:
City: Province or State: Postal or Zip: Email Address:
Country: Type of Company:
Restaurant Bakery Deli
Dealer from which Purchased: Butcher Supermarket Caterer
Dealer City: Dealer Province or State: Institution (specify):
Invoice: Other (specify):
Model Name: Model Number: Serial Number:
Machine Description:
Date of Purchase (MM/DD/YYYY): Date of Installation (MM/DD/YYYY):

For mailing in Canada For mailing in the US

16 5
Technical Specifi cations
1. Protection Lid
2. Rollers Support
3. Motor Cabinet Cover
4. Motor Cabinet
5. ON/OFF Switch
1. Safety Switch 1. Protection Lid
2. ON/OFF Switch
3. Motor Cabinet
1. Rollers Extractor
2. Rollers

6
Technical Specifi cations
Installation
The ABN-HD should be placed on a leveled working surface, preferably 850 mm (33.46”) above the fl oor (Pic.
05). The source voltage must be the same as the motor voltage. The cord plug, features two fl at pins and one
round pin (grounding). It is mandatory that the three pins are not damaged. The three pins shall be well connected
before the machine is switched ON. To move the Protection Cover (Pic. 1, #1) lift it. Lateral movements might
damage the machine. Before lifting the Protection Cover make sure the machine is completely still and the
power cable has been unplugged from the socket.
The ABN-HD has a Safety Switch (Pic. 3, #1) to switch the machine OFF as soon as the Protection Lid (Pic.
4, #1) is lifted. The ABN-HD is a table top machine with the ability to process various diff erent kinds of meat.
NEVER USE FROZEN MEAT OR MEAT WITH BONES.
Average Production (Kg/h) Up to 400
Voltage (V) 110 or 220
Frequency (Hz) 60 or 50*
Power Rating (Hp) 0.5
Consumption (kw/h) 0.37
Height (mm) 530
Width (mm) 470
Depth (mm) 220
Net Weight (Kg) 27
Gross Weight (Kg) 29
Oil Capacity (mL) 250
Picture 5
Suggested Height:
850mm/33.46”
* Observation:frequency will be the one indicated on motor label.
15

14
Electrical Schematics
Model ABN-HD
ELECTRIC GRID
120V / 60Hz
THERMAL
PROTECTOR
ON/OFF
MAGNET
CONTACTOR
REED SWITCH
UNDERVOLTAGE
RELAY
7
Operation
PRE-OPERATION
Be sure the ABN-HD is stable. Before operation, wash the removable parts with hot water and neutral soap, rinse
and dry before reassembling the parts. Check the oil regularly. If necessary, top up the oil to the indicated height.
Use oil UNITRON 140 or a similar oil with the same characteristics.
STARTING
IMPORTANT
When any removable part of the machine has to be removed, switch the machine OFF and unplug it . Wait until
the Rollers (Pic. 12, #1) have completely stopped before to lifting the Protection Lid (Pic. 4, #1). The Protection
Lid (Pic. 4, #1) MUST be fi tted properly before every use. To start the machine press the ON/OFF Switch (Pic.
4, #2) placed on the cabinet side. Model ABN-HD has a safety switch that does not allow the machine to work
without the Protection Lid (Pic. 4, #1).
HOW TO INTRODUCE THE MEAT
The ABN-HD is a LOW ROTATING machine. Its operation is simple, however it needs the full attention of the
operator to avoid any accidents. Place the meat to be processed inside the Protection Lid opening and freely let
it go into the machine.
ATTENTION
Under no circumstances should any kind of instrument be used to push the meat inside the Protection Lid (Pic.
6, #1).
Meat sizes up to 20 cm (about 8”) and 2 cm thick (about 4/5”)
1. Protection Lid

8
Operation
1. Protection Lid 1. Rollers Extractor
2. Rollers Support
REMOVING AND REPLACING THE ROLLERS
Removing the Rollers requires the full attention from the operator to avoid possible accidents.
• Lift the Protection Lid (Pic. 1, #1).
• Draw the Rollers key (Pic. 7, #1).
• Lift the Rollers Extractor (Pic. 8, #1), fi rst the backside, bending it to come out from the Rollers Support (Pic.
8, #2), then place the Rollers Extractor (Pic. 9, #1) on a leveled surface.
• Observe that each Roller has on its backside fi gure indicating its right position into the Rollers Support (Pic.
09).
• Withdraw one Roller at a time (Pic.10/11).
To replace the Rollers follow the reverse procedure.
13
Parts Breakdown
Model ABN-HD
Descrip on Item No.
SCREW 1/4"X3/8" 00034.5
CLAMP K22 (T-50R) 00210.0
WIRE PASSER MOLDE 0922231 00218.6
WASHER P 1/2" ZB 00338.7
WASHER L 5/16" INOX 00387.5
SCREW 00654.8
RETAINER 00790BR 00659.9
NUT 1/2" ZB 02956.4
NYLON COVER CN-4478 03678.1
CRAMP T-18R-SMALL 04203.0
PRE-ISOLATING TERMINAL 04285.4
O RING 61X54X3,5MM 04456.3
MB 05504.2
RUBBER FOOT M8X15MM 09627.0
SCREW M4X16 DIN 916 INOX 10193.1
ID LABLE MOTOR/RESIST 10204.0
NUT M5 DIN 934 S/S 10471.0
SCREW M6X12 DIN 933 S/S 12384.6
SCREW NUT M8 934 INOX 12445.1
WASHER L.A8,4 STAINLESS STEEL 12460.5
NUT M3 DIN 934 S/S 12853.8
SCREW M8X16 13238.1
SCREW M4X10 14463.0
CROWN ABL 15559.4
SCREW B.3,5X9,5 DIN 7971 15599.3
WASHER L.A3,2 DIN 125 S/S 17181.6
CABLE 3X1.0MM WITH PLUG 17898.5
SCREW M8X40 DIN 933 SS 18351.2
CONTACTOR 110V 50/60HZ 18450.0
FIO ELETR.PRETO 1x380mm 18554.0
FIO 0,75mm2x80mm 19342.9
REED SWITCH 20032.8
ENCAPSULATED MAGNET 20033.6
ARR.L.A5,3 DIN 125 INOX 20194.4
MAGNET DIAM.8X4MM 20911.2
SCREW M6X12 DIN 963 21080.3
SCREW M5X10 DIN 933 SS 21081.1
PFS M3x12 DIN 965 INOX 21638.0
CAUTION LABEL 22814.1
Descrip on Item No.
ON / OFF SWITCH 26228.5
OMCAN LOGO (MACHINES) 27154.3
CS ESTRUTURA 27160.8
TAMPA 27164.0
PROTECAO INFERIOR 27166.7
ESTABILIZADOR 27167.5
CABECOTE (BRANCO) 27168.3
SUPORTE DOS ROLOS (CINZA) 27170.5
GEARS Z20 27173.0
PROTECTION LID 27174.8
COMB SET ABN-HD 27405.4
PINO CENTRALIZADOR 27716.9
ROLL LOCK 27721.5
ROLL LOCK PIN 27728.2
FIXADOR DA TAMPA 27729.0
CS TAMPA DO CABECOTE 27730.4
ROLLS SET ABN HD 28101.8
DRIVEN SHAFT ABN HD 28102.6
DRIVING SHAFT ABN HD 28103.4
MOTOR 0,5CV 60Hz W 28889.6
MOTOR 0,5CV 60Hz W 28890.0
SILICONE PROTECTION CAP 29693.7
SUSPIRO CAIXA ENGRENAGEM 31592.3
CORD HOLDER PG13,5 LC+P/9 31923.6
CS ESTRUTURA 31925.2
ETIQ.SENTIDO TAMPA ABN-HD 32021.8
PORCA DOS ROLOS ABN-HD 32613.5
ANEL TRAS. ROLO 1 ABN-HD 32614.3
ANEL TRAS. ROLO 2 ABN-HD 32615.1
ANEL DIANT. ROLO 1 ABN-HD 32616.0
ANEL DIANT. ROLO 2 ABN-HD 32617.8
EIXO ROLO 1 ABN-HD 32618.6
EIXO ROLO 2 ABN-HD 32619.4
TAMPA ABN-HD 33643.2
LABEL ATTENTION OIL 33916.4
PROTECTION LID 34731.0
PROT.TERMICO 10029326 38522.0
PFS M4x12 DIN 916 INOX 42559.1
ETIQ.LIMPEZA/MANUTENCAO 50665.6

12
Parts Breakdown
Model ABN-HD
9
Operation
RECOMMENDATIONS
Make sure your hair is tied up to avoid getting caught by turning parts which could lead to serious injury. The
operation must be a trained or skilled personnel. Never touch turning parts with your hands or with any other
objects. NEVER operate the machine without all original safety devices functioning properly.
1. Rollers Extractor 1. Roller
1. Roller

10
Maintenance
AFTER FINISHING THE WORK
After every operation, TURN THE MACHINE OFF by switching the machine OFF and removing the plug from
the socket before cleaning the machine. Never clean the machine unless it has come to a complete stop. Put all
components back to their functional positions before turning it ON again. Check the level of oil regularly. DO NOT
place your fi ngers in between belts, pulleys, chains or gears.
DANGER
Any maintenance of the machine while in operation is dangerous. TURN IT OFF BY SWITCHING OFF AND
PULLING THE PLUG OUT OF THE SOCKET PRIOR TO MAINTENANCE.
IMPORTANT
Pull the plug out of its socket when an emergency arises.
RECOMMENDATIONS
Electrical or mechanical maintenance can only be performed by qualifi ed personnel. The operator or technician
in charge has to be sure that the machine is TOTALLY SAFE before maintenance.
CLEANING
All the parts that come in contact with meat must be washed with hot water and neutral soap, rinse and dried
them before replacing them. To clean the other parts of the machine use a wet cloth. Before using the machine
replace all into the machine. Never use hard or damaging objects. Never use objects that can stick to the Rollers.
Use a nylon brush to remove food and to clean the Rollers blades. Wash all the parts with hot water and neutral
soap, rinse and dry before returning them to the machine.
IMPORTANT
Never clean the machine while it is connected to the power source, always unplug it. Before lifting the Protection
Lid (Pic. 4, #1), wait until the Rollers (Pic. 2, #2) are completely stopped. Observe the position of the Rollers
before to removing them and replace them to their original position.
ROUTINE INSPECTION
When checking the tension of the belts or chains, DO NOT put your fi ngers between the belts, the chains or the
gears. Check if motors, belts, chains or gears and the turning or any sliding parts of the unit produce abnormal
noises. Check the tension of the belts and chains and replace them when the belt, chain or gears show signs of
being worn out. When checking the tensions of belts or chain, DO NOT put your fi ngers between belts, pulleys,
chains and gears. Check protection and safety devices to make sure they are working properly.
11
Troubleshooting
The ABN-HD was designed to operate with minimal maintenance but wearing caused by long use may cause
some malfunctions. If such problem occurs with your ABN-HD refer to the below table for the most common
situations and their recommended solutions.
PROBLEMS CAUSES SOLUTIONS
Rollers stop during operation. Electric shortage. Check if the plug is in the socket.
Worm and Crown excessively worn
out.
Call Technical Assistance.
Power cord has poor connection.
Machine is unplugged. Plug in the power cord.
The Protection Lid is not fi tted
properly.
Correct the Protection Lid position.
Smoke or Burnt smell. Problem with the Contactor. Call Omcan Technical Assistance
at 1-800*465-0234.
Problem with the electric motor. Call Omcan Technical Assistance
at 1-800-465-0234.
Rollers delay to turn. Starting Capacitor has failed. Call Omcan Technical Assistance
at 1-800-465-0234.
Abnormal noises. Faulty Bearings. Call Omcan Technical Assistance
at 1-800-465-0234.
Empty oil reservoir. Fill the oil reservoir.