Omron CP1L-E User manual

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Lean Automation Kit
Quick Start Guide – CP1L-E & NB HMI
Introduction:
This document describes the procedure to setup your Lean Automation Kit. Your kit
comprises of a CP1L-E Ethernet-equipped PLC, NB-series colour touchscreen HMI
(Ethernet), Westermo SDI-550 5-port Ethernet switch, and S8VS-06024 24VDC power
supply. Optionally, you may have selected a CP1W analogue I/O expansion module and a
JX or MX2 inverter and/or SmartStep2 servomotor system.
You will also have been supplied with all necessary cables and communication modules
for the inverter and/or servo options, a CD containing samples software (for both PLC and
HMI) and a library of technical manuals.
If you have any questions regarding the assembly or operation of your kit, please call:
Technical Support Team: 0870 752 0871
or visit www.myOMRON.com
Scope of Kits:
Each kit contains an NB-series colour touchscreen HMI which is connected to the CP1L-E
PLC via the Westermo 5-port Ethernet switch, using the supplied CAT6 patch cable.
CX-Programmer V8.2 upwards (part of the CX-One V3 or V4 Automation Suite) is required
to program this PLC, which you may have purchased optionally with your kit.
NB-Designer (supplied on the resource CD) is used to program the HMI.
The sample PLC and HMI software applications provided on the resource CD illustrate
how pre-written Function Blocks (FB) simplify the communication process between the
PLC and inverter(s), allowing full control and parameterisation whilst eliminating the need
for traditional digital I/O links between the devices.
For the SmartStep2 servomotor system option, high-speed pulse I/O control is used for
speed and position reference, supported by dedicated PLC instructions. Again, pre-written
PLC and HMI applications are provided on the resource CD to demonstrate these
functions.
revision 2.0 (December 2012)

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Preparation:
Installing the Analogue I/O Option Module:
1. Remove the blanking cover from the leftmost Option Board position of the CP1L-E
PLC (Slot 1) and insert the CP1W-ADB21/DAB21V/MAB221 module.
2. If you have ordered the JX or MX2 inverter option, please insert the CP1W-CIF11
RS422/485 option module into the rightmost Option Board position (Slot 2). The
supplied software application for the JX/MX2 inverter is written assuming that that
this module will be located in Slot 2*
* Note that CP1L-E20 models only have one expansion slot on the front of the CPU; this is designated as ‘Slot 2’
Wiring the PLC, HMI and power supply:
The S8VS-06024 power supply included with your kit is capable of supplying 2.5A at
24VDC, which is intended to supply the required power to the CP1L-E PLC, the NB-series
HMI, the Westermo 5-port Ethernet switch and all I/O signals to the inverter and
servomotor systems. If you are connecting additional devices to the outputs of the PLC
that require 24VDC, please be aware of the maximum current capability of this power
supply.
1. Using 0.5mm2– 2.0mm2cable, connect a 230VAC mains supply to the S8VS-
06024 in accordance with datasheet T01E-EN-02 (see Resource CD > TECHNICAL
DOCUMENTATION > S8VS PSU )
2. Using 0.5mm2(20AWG) wire, connect the ‘+V’ output terminal of the S8VS-06024
power supply to the ‘+’ input terminal of the PLC and the ‘24V’ terminal of the NB-
series HMI
3. Using 0.5mm2(20AWG) wire, connect a ‘jumper’ between the ‘+’ terminal of the
PLC and the ‘COM’ terminal, as show in diagram 1 overleaf.
4. Using 0.5mm2(20AWG) wire, connect the ‘-V’ output terminal of the S8VS-06024
power supply to the ‘-’ input terminal of the PLC and the ‘0V’ terminal of the NB-
series HMI
5. Using 0.5mm2(20AWG) wire, connect ‘jumpers’ between the first four ‘COM’
terminals of the PLC output terminal block and a longer wire to the ‘-V’ output
terminal of the S8VS-06024 for NPN configuration (CP1L-M30DT-D model) or to
the ‘+V’ terminal for PNP configuration (CP1L-M30DT1-D model). This step is only
necessary if you have selected the SmartStep2 servomotor option.
6. Connect the NQ-CN222 cable between the NQ HMI and the PLC, connecting the
end marked “PT” to the HMI.
Note: If you selected the SmartStep2 servomotor option, you will have been supplied with
a transistor output PLC, either CP1L-M30DT-D (NPN outputs) or CP1L-M30DT1-D (PNP
outputs). Pleas ensure that you follow the correct wiring procedure depending on your
model; page 18 for PNP or page 20 for NPN. Although the inputs (to the PLC) may be
wired for NPN or PNP, the shown configuration provides NPN inputs, which are necessary
for compatibility with the SmartStep2 output signals.
If you have not chosen the SmartStep2 option, you can wire the inputs for PNP
configuration, by connecting the ‘COM’ terminal to the adjacent ‘-‘ (0V) terminal.

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L N E
230VAC
MAINS
SUPPLY
0V 24V
24V 0V
24V 0V
0V for NPN
24V for PNP
NQ-CN222
NQ3-TQ (HMI – Rear)
CP1L-M30 (PLC)
S8VS-06024
(
Power Su
pp
l
y)

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Wiring the JX inverter option:
The JX-series inverters feature built-in RFI filters, so no additional external filters are
required.
Before wiring the JX inverter, please refer to the “Precautions for Safe Use” section (pages
5-9) of the User’s Manual,ref: I558-E2-02 (see Resource CD > TECHNICAL DOCUMENTATION > JX
INVERTER)
It is not necessary to connect a motor to the JX inverter whilst testing ‘on the bench’.
However, if a motor is connected, please refer to the wiring instructions in section 2-2.
L N E
230VAC
MAINS
SUPPLY
U
V
W

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Serial communication connection between the JX inverter and PLC:
The JX inverter will be controlled entirely by MODBUS commands over the RS485 serial
communication link (to the CP1L PLC), so no ‘hard’ I/O wiring is required. Your Lean
Automation Kit will have been supplied with a communication cable which fits between the
RJ45 (‘Ethernet-style’) socket on the front of the JX and the screw terminals of the CP1W-
CIF11 RS422/485 communications option module, fitted in the right-hand slot of the CP1L
PLC.
1. Insert the RJ45 connector end into the front of the JX inverter (located behind the
rubber flap)
2. Connect the GREEN wire into the first terminal of the CP1W-CIF11 communications
option module, marked ‘RDA-‘
3. Connect the WHITE/BLUE wire into the second terminal of the CP1W-CIF11
communications option module, marked ‘RDB+ ‘
4. Remove the CP1W-CIF11 module from the PLC; set the DIP switches (at the rear
of the unit) according to the diagram below:
Setting the JX communications parameters for MODBUS:

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By default, the JX is set to accept its speed reference from the front-mounted “volume”
potentiometer and run command signal from the built-in keypad.
In order for the JX to be controlled entirely over MODBUS, the parameters and settings
detailed below must be changed.
The sample software application included on the resource CD uses MODBUS settings of
9,600bps (baud rate), 8 data bits, 1 stop bit and no parity, and also assumes that the JX
has a node number (network address) of 1. Therefore, a couple of other parameters also
need to be changed from their defaults.
Please refer to section 3-4 “Operating Procedure” of User’s Manual I558-E2-02 if you are
unfamiliar with the operation of the front panel keypad. (see Resource CD > TECHNICAL
DOCUMENTATION > JX INVERTER)
1. Change parameter A001 to a value of “03” to enable the setting of the frequency
reference via MODBUS
2. Change parameter A002 to a value of “03” to enable the setting of RUN command
selection via MODBUS
3. Change parameter C070 to a value of “03” – this defines that the RJ45 port will be
used for MODBUS communication rather than for the connection of an external
operator keypad panel
4. Change parameter C071 to a value of “05” – this changes the communication baud
rate to 9600 (used in the sample program) from the default of 4800 baud
5. Turn off the power to the JX inverter (setting procedure continued over page…)

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6. Loosen the screw in the bottom left corner of the inverter and remove the front
cover
7. Turn DIP switch ‘S7’ to the upper ‘485’ position, as indicated in the diagram below
(leave switch ‘S8’ in its default OFF position)
8. Replace the front cover and reapply power to the inverter

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Wiring the MX2 inverter option:
Your MX2 inverters will have been supplied with an appropriate RFI footprint filter, AX-
FIM101-RE.
Before wiring the MX2 inverter, please refer to the “Precautions for Safe Use” section of
the User’s Manual, ref: I570-E2-01 (see Resource CD > TECHNICAL DOCUMENTATION > MX2
INVERTER)
It is not necessary to connect a motor to the MX2 inverter whilst testing ‘on the bench’.
However, if a motor is connected, please refer to the wiring instructions in section 2-3-12
and earthing/EMC recommendations in section D-1-2
to motor
(if used)
from filter
captive cables
230VAC
MAINS
SUPPLY

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1. Attach the MX2 inverter to the filter using the M4 screws (4 off) supplied with the
filter.
2. Attach a suitable 230VAC mains supply to the terminal block of the filter, ensuring
that the earth is securely connected to the stud to the left of the terminal block,
using a crimp-on eyelet. For MX2-AB002-E (0.25kW) and MX2-AB004-E (0.4kW)
models, AWG16/1.3mm2cable should be used. For the MX2-AB007-E (0.75kW)
model, AWG12/3.3mm2cable should be used. (See section 2-3-6 of User’s Manual
I570-E2-01 for further details and fuse protection recommendations.)
3. The filter includes captive AC supply cables which should be connected accordingly
to the L1 (Live) and N (Neutral) screw terminals of the MX2 inverter, as shown in
the diagram on the previous page. The Earth wire is terminated into an eyelet
which should be attached to the leftmost M4 chassis ground screw. (See section 2-
3-11 of User’s Manual I570-E2-01 for further details.)
4. If used, connect the motor to the MX2 inverter in accordance with the wiring
instructions in section 2-3-12.
5. Perform the pre-check and power-up tests as detailed in section 2-4.
Serial communication connection between the MX2 inverter and PLC:
The MX2 inverter will be controlled entirely by MODBUS commands over the RS485 serial
communication link (to the CP1L PLC), so no ‘hard’ I/O wiring is required.
Your Lean Automation Kit will have been supplied with a 2m twisted-pair cable which fits
between the ‘SN’ and ‘SP’ terminals of the MX2 and the screw terminals of the CP1W-
CIF11 RS422/485 communications option module, fitted in the right-hand slot of the CP1L
PLC.