Omron ZW-7000 Series User manual

PRECAUTIONS ON SAFETY
PRECAUTIONS FOR SAFE USE
PRECAUTIONS FOR CORRECT USE
INSTRUCTION SHEET
Thank you for selecting OMRON product. This sheet primarily
describes precautions required in installing and operating the product.
Before operating the product, read the sheet thoroughly to acquire
sufficient knowledge of the product. For your convenience, keep the
sheet at your disposal.
© OMRON Corporation All Rights Reserved.
Model

ZW-7000□
2016
Controller for Fiber Coaxial Displacement Sensor
■Parts Names and Functions <Back>
No.
31
Name
DIN track mounting hook
Function
Used when securing the Controller to the DIN track.
<Bottom>
No.
32
Name
Mounting screw hole
Function
Used to secure the Controller with screws
■ Specifications
● Meanings of Signal Words
● Alert Statements in This Sheet
Do not use it exceeding the rated voltage.
There is a possibility of failure and �fire.
Do not connect amplifier units to AC power supply.
Risk of explosion.
Looking into the LED light continuously may cause visual
impairment.
Do not look directly into the LED light.
Indicates a potentially hazardous situation which, if
not avoided, will result in minor or moderate injury, or
may result in serious injury or death. Additionally,
there may be significant property damage.
WARNING
Indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury or
in property damage.
CAUTION
This product is not designed or rated for ensuring safety of
persons either directly or indirectly. Do not use it for such
purposes.
Do not disassemble the product. Doing so may cause electric shock due
to the high voltage portion. Burn also may result due to high
temperature.
Do not attempt to disassemble, deform by pressure, incinerate, repair,
or modify this product.
WARNING
CAUTION
Please observe the following precautions for safe use of the products.
1.Installation Environment
• Do not use the product in environments where it can be exposed to inflammable/explosive gas.
•
To secure the safety of operation and maintenance, do not install the product close to high-voltage devices and power devices.
• Ensure clearances 30 mm or more wide and 10 mm or more wide on the top and both sides of the sensor controller main
unit for intaking and exhausting air, respectively.
• Hang the upper side of the groove on the back of the sensor controller on the DIN rail. After installing the sensor
controller, be sure to confirm that the controller is fixed surely.
• When fixing the sensor controller with mounting screws, tighten the screws to the specified torque (1.2 Nm) described in
this Instruction Sheet.
• Avoid installing in the place with the vibrations as much as possible.
• Do not install the product near any devices that generate noise. If there is no choice but to install the product in a noisy
environment, make sure to take noise prevention measures.
2.Power Supply and Wiring
• Be careful when using a power supply with the overcurrent detection function. This sensor uses a DC-DC converter for
the power supply circuit. The protection circuit may be activated due to surge current when using a power supply with the
overcurrent detection function.
Recommended power supply: S8VS-06024 (OMRON: 24 VDC 2.5 A 60 W)
• Do not apply voltages or AC power supplies that exceed the rated voltage (24 VDC±10%).
• Do not reverse the polarity of the power connection.
• Unstable voltage may cause unexpected operation of the sensor controller. If such condition is anticipated, use an UPS
(Uninterruptible Power Supply).
Recommended UPS: S8BA Series (OMRON)
• Open-collector outputs should not be short-circuited.
• Use a load that is equal to or less than the rating.
• High-Voltage lines and power lines must be wired separately from this product. Wiring them together or placing them in
the same duct may cause induction, resulting in malfunction or damage.
• Take sufficient safety measures such as fail-safe circuit to use the product.
• Use a wire of the specified size for wiring. Do not connect the wire other than the specified size to the terminal block.
• Fix the terminal block tightly to protect from accidental injury by pushing the release button on the attached terminal
block with a screwdriver.
• Supply power from a DC power supply for which measures have been applied to prevent high voltages (e.g., a safety
extra low voltage circuit).
• The length of the power supply cable should be as short as possible.
• For the frame ground terminals, the terminal screw and crimp terminal of the specified size must be used. Do not directly
connect the merely twisted wires to the frame ground terminals.
Terminal screw: M4
• Perform class D grounding (the ground resistance of 100 ohm or less). Set the grounding point as close as possible and the
length of the grounding wire as short as possible.
• Do not share the grounding wire with other device or do not connect the grounding wire to the beam of a building.
Otherwise an adverse effect may occur.
• Do not connect this product with the same power supply as applied to an apparatus which might cause noises.
• Tighten the mounting screw to the torque specified in this instruction sheet.
• Always turn off the power of the main unit before taking the following actions. Not doing so may result in malfunction.
• Connecting or wiring the cable
• Mounting or removing the connector
• Mounting or removing the Calibration ROM
•
Before turning on the power after the wiring is completed, verify that the power is correct, that there are no incorrect
connections such as a shorted load circuit, and that the load current is suitable. Incorrect wiring may cause damage and failures.
• When inserting or removing the EtherCAT cable, be careful not to stress the calibration ROM
• Handling of the fiber cable
Using the product without observing the following might damage the fiber cable.
• Use the fiber cable with a bend radius of 20 mm or more
• Avoid the root of the fiber connector from being stressed by the bend.
• Do not pull the fiber cable strongly.
• Do not step on the fiber cable or put anything heavy on it.
• Avoid applying torsional stress on the fiber cable.
3.Others
• Do not look into the light injection port directly.
• Do not use in safety circuits for atomic energy or that are critical for human life.
• Do not attempt to disassemble, deform by pressure, incinerate, repair, or modify this product.
• When disposing of the product, treat as industrial waste.
• Connect a dedicated device (Sensor Head, Calibration ROM, fiber cable or RS-232C cable). Use of other devices may
result in fire, explosion, malfunction or failure.
• Do not cut off the fiber cable. Otherwise, you might be injured by the glass of the cut portion. In addition, the controller
does not operate normally if the cable is cut off.
• If you notice an abnormal condition such as a strange odor, extreme heating of the unit, or smoke, immediately stop using
the product, turn off the power, and consult your dealer.
• Do not drop or impose shock on the product.
• Ensure that all components which have locking mechanisms are locked before using the product.
4.Regulations and standards
This sensor complies with EMC directive and EN standards as follows:
• EN61326-1
• Electromagnetic environment : Industrial electromagnetic environment (EN/IEC 61326-1 Table 2)
• The following condition is applied to the immunity test of this product:
While receiving electromagnetic interference, the voltage/current output might vary within ±3% of full scale.
• EMC Directive
No.2014/30/EU
Observe the following to prevent failure, malfunctioning, and adverse effects on performance and the device.
1.Installation site
Do not install in the following locations:
• Locations where the ambient temperature exceeds the rated temperature range.
• Locations subject to sudden temperature changes (where condensation will form).
• Locations where the relative humidity is below or above 35 to 85% RH.
• Locations where there are corrosive or flammable gases.
• Locations where there is dust, salt, or iron powder.
• Locations where the device will be subject to direct vibration or shock.
•
Locations where there is strong scattered light (laser light, arc welding light, ultraviolet light, etc.)
• Locations exposed to direct sunlight or next to a heater.
• Locations where there is splashing or spraying of water, oil, or chemicals.
• Locations where there is a strong electrical or magnetic field.
2.Power and cable connections
• When using a commercially available switching regulator, make sure that the Frame ground terminal is grounded.
• Wire without placing load on the cables/connectors.
• If there are surges on your power line, connect a surge absorber as appropriate for your conditions of use.
• Use the product with the specified voltage. Applying a voltage or AC voltage that exceed the rating may result in burning
or explosion of circuit components.
• To extend the fiber cable between the Sensor Head and Controller, an optional extension fiber cable (ZW-XF70□□R)
must be used. Only one extension fiber cable can be connected.
• Use the Sensor Head and Calibration ROM of the same serial number. Operation will fail if those with different serial
numbers are used.
• Use the dedicated Setup Software. Using the other software may result in malfunction of the product.
• Do not turn off the power supply while saving data into the Controller built-in memory. Doing so may damage the data.
• When the fiber cable is not connected, attach the provided protective caps to the fiber cable connector. Leaving the
product without the protective caps may result in malfunction caused by adhesion of a foreign material.
3.
Warming Up
After turning on the power supply, allow the Controller to stand for at least 30 minutes before use. The internal temperature
of the controller are unstable immediately after the power supply is turned on and attempting measurement may result in
inconsistent measurement values.
4.Maintenance
•
Do not use thinner, benzene, acetone or kerosene to clean the Sensor Head, fiber cable or Controller. If considerable foreign
matter or dust collects on the Sensor Head or receiver/emitter of the Controller, use a blower brush (for camera lenses) to blow
off the foreign matter. Avoid blowing it off with your breath. For a small amount of foreign matter or dust, gently wipe with a
soft cloth. Do not wipe hard. If the receiver/emitter is damaged, malfunction or measurement error may result.
• Do not touch the end face of the fiber cable of the sensor head. Otherwise, performance deterioration might occur. If the end
face touches anything or becomes unclean, wipe off the dirt with option product ZW-XCL, the commercially available
dedicated fiber cleaner, or a dry soft cloth. Do not use cloth soaked in alcohol. Otherwise, dirt might adhere again.
• To clean the fiber connector of the controller, use option product ZW-XCL or the commercially available dedicated fiber
cleaner.
• If inserting/extracting the sensor head frequently, use of the repeatedly usable commercially available dedicated fiber cleaner is
recommended. For the recommended fiber cleaner, refer to the operation manual of the sensor head (ZW-S70□□).
• Clean the vent hole periodically so as not to be clogged with dust or particulate. If the vent hole is clogged, heat is not
dissipated from inside, leading a failure.
5.Sensing Object For Sensor Head
Depending on the material/shape of the object, the object cannot be measured or can be measured but accuracy is poor:
Transparent objects, objects with a low reflective sensor ratio, objects smaller than the spot diameter, objects with a large
curvature, excessively inclined objects, objects with thin film on the surface, etc.
6.Effects of surrounding lightings
Avoid installing the product at a location where the emitter/receiver of the Sensor Head is exposed to strong lighting. If the
objects has reflective surface, malfunction of the product may occur due to light reflection. Prevent it by covering the
lighting.
7. Influence of air current
Measured values may vary due to slow air current around the Sensor Head. In such case, put a cover around the Sensor
Head.
8.Operation beyond the measurement range
As this sensor is sensitive, malfunction may occur beyond the measurement range (near side). In such case, shortening the
exposure time may solve the problem.
9.Service life of writing to sensor controller built-in EEPROM
When the zero resetting memory is preset ON, data are written in the EEPROM (non-volatile memory) in the sensor
controller every time the memory is reset to zero. The life of this EEPROM as a writable memory is approximately one
million times. So, if using the memory with setting it ON, be careful with the life of the writable memory.
The following notice applies only to products that carry the CE mark:
Notice:
This is a class A product. In residential areas it may cause radio
interference, in which case the user may be required to take adequate
measures to reduce interference.
Manufacturer:
OMRON Corporation,
Shiokoji Horikawa, Shimogyo-ku,
Kyoto. 600-8530 JAPAN
TRACEABILITY INFORMATION:
Importer in EU:
OMRON Europe B.V.
Wegalaan 67-69,
NL-2132 JD Hoofddorp
The Netherlands
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Name(color)
HIGHindicator(Orange)
PASSindicator(Green)
LOWindicator(Orange)
STABILITYindicator(Green)
ZEROindicator(Green)
ENABLEindicator(Green)
Maindigitalindicator(White)
Subdigitalindicator(Green)
RUNindicator(Green)
THRESHOLD-Lindicator(Orange)
THRESHOLD-Hindicator(Orange)
ECATRUNindicator(Green)
L/AINindicator(Green)
L/AOUTindicator(Green)
ECATERRORindicator(Red)
Function
LightswhenthejudgmentresultisHIGH(HIGHthreshold<measuredvalue).
LightswhenthejudgmentresultisPASS
(LOWthreshold≤measuredvalue≤HIGHthreshold).
LightswhenthejudgmentresultisLOW(measuredvalue<LOWthreshold).
Lightswhenthefirstsurfaceiswithinthemeasuringrange.
TurnsOFFwhenthemeasuredvalueisoutsidethemeasuringrange.
Lightswhenzeroresetsettingismade.
Lightswhenmeasurementisenabled.Turnsoffwhenmeasurementisdisabled(e.g.whenthe
receivedlightamountisexcessiveorinsufficient,whentheCalibrationROMisnotconnected,
orwhenFUNCmodeisnotactiveformeasurement).
Showsameasurementvalueorfunctionname.
Showsthesupplementalinformationofthemeasurementvalueorsetvalueofthefunction.
LightsatRUNmodeandturnsoffatFUNCmode.
LightswhenaLOWthresholdisshownonthesubdigital.
LightswhenaHIGHthresholdisshownonthesubdigital.
LightswhenEtherCATcommunicationsisavailable.
LightswhenconnectedtotheEtherCATdevice,andblinksduringcommunications(datainputs).
LightswhenconnectedtotheEtherCATdevice,andblinksduringcommunications(dataoutputs).
LightswhentheEtherCATcommunicationserroroccurs.
●Connector/terminal
No.
21
22
23
24
25
26
27
28
29
30
Name
RS-232Cconnector
Ethernetconnector
EtherCATconnector(IN)
EtherCATconnector(OUT)
24Vinputterminalblock
32-poleexpansion
connector
Analogoutputterminalblock
Fiberadapter
ROMconnector
Framegroundterminal
Function
UsedwhenconnectingaPLCorPCviaRS-232Cport.
BesuretouseadedicatedRS-232Ccable.
Otherwisemalfunctionorfailuremayresult.
•ForPLC/programmableterminal:ZW-XPT2
•ForPC:ZW-XRS2
UsedtoconnectaPLCorPCviaEthernet.
BesuretouseacommercialEthernetcablethatsatisfiesthefollowingconditions:
•Category5eorhigher,length30morshorter
•RJ45connector(8-pinmodularjack)
•1:1connection:Selectacrosscable.
•ConnectionvianetworkHUB:Selectastraightcable.
UsedwhenconnectingtotheEtherCATcompatibledevice.
UsearecommendedEtherCATcable.
UsedwhenconnectingtotheEtherCATcompatibledevice.
UsearecommendedEtherCATcable.
Connectsthe24VDCpowersupplyofthecontroller.
ConnectsparallelI/O(judgmentoutput,ALARMoutput,BUSYoutput,
ENABLEoutput,bankNo.output,SYNCFLG/TRIGBUSYoutput,
STABILITYoutput,LOGSTAToutput,LOGERRoutput,TASKSTAToutput,
ZEROinput,RESETinput,TIMINGinput,LIGHTOFFinput,LOGGINGinput,
bankNo.selectinput,SYNC/TRIGinput) Ensurethatthecableis2morlesslong
Connectsananalogvoltageoutputandanalogcurrentoutput.
Connectsafiberconnector.
ConnectstheCalibrationROM.
Aterminalforframegrounding.Connectsagroundingwire.
●Operating section
No.
16
17
18
19
20
Name
ZERORST/ESCkey
←(LEFT)key
→(RIGHT)key
↑(UP)key
↓(DOWN)key
ZERO/SETkey
Modeswitchkey
Nodeaddresssettingswitch
(inhexadecimal)
Function
Functionsdifferdependingonoperatingmode.
UsedforstationaddresssettingsasanEtherCATcommunicationsdevice.
Thesettingrangeis0x01(1)to0xFF(255).
<Front>
●Display section
Main digital indicator
Sub digital indicator
Status indicator
EtherCAT display
Ethernet
EtherCAT
RS-232C
Analog output
terminal block
32-pole
expansion
connector
Exposure time
Measurement cycle *1
Specified materials
Measurement items
Filter processing
Outputs
Display
Total number of registrations
Task processing
System
Powersupplyvoltage
Currentconsumption
Insulationresistance
Dielecticstrength
Degreeofprotection
Vibrationresistance(destruction)
Shockresistance(destruction)
Ambienttemperaturerange
Ambienthumidityrange
Item
Input/output type
Total number of Sensor Heads connected
Operating Sensor Head
Light source for measurement
Safety of LED
Segment
display
LED
display
External
interface
Main
functions
Ratings
Environmental
immunity
Grounding
Material
Weight
Accessories
Bank output during
selection
(BANK_OUT1 to 3)
Bank selection
input
(BANK_SEL1 to 3)
Specifications
ZW-7000□
NPN/PNP
1
ZW-S70□□
White LED
Risk Group 3 (IEC 62471)
11-segment white display, 6 digits
11-segment green display, 6 digits
HIGH (Orange), PASS (Green), LOW (Orange), STABILITY (Green),
ZERO (Green), ENABLE (Green), THRESHOLD-H (Orange),
THRESHOLD-L (Orange), RUN (Green)
ECAT RUN (Green), L/A IN (Link/Activity IN) (Green)
L/A OUT (Link/Activity OUT) (Green), ECAT ERR (Red)
100BASE-TX\10BASE-T non-procedural（TCP/UDP）,  EtherNet/IP
EtherCAT-specific protocol 100BASE-TX
115,200 bps max.
-10 V to +10 V, output impedance: 100 Ω
4 mA to 20 mA, maximum load resistance: 300Ω
Transistor output method
Output voltage: 21.6 to 30 VDC
Load current: 50 mA max.
ON residual voltage: 2 V max.
OFF leakage current: 0.1 mA max.
DC input method
Input voltage: 24 VDC±10% (21.6 to 26.4 VDC)
Input current: 7 mA Typ. (24 VDC)
ON voltage/ON current: 19 V/3 mA min.
OFF voltage/OFF current: 5 V/1 mA max.
Transistor output method
Output voltage: 21.6 to 30 VDC
Load current: 50 mA max.
ON residual voltage: 2 V max.
OFF leakage current: 0.1 mA max.
DC input method
Input voltage: 24 VDC±10% (21.6 to 26.4 VDC)
Input current: 7 mA Typ. (24 VDC)
ON voltage/ON current: 19 V/3 mA min.
OFF voltage/OFF current: 5 V/1 mA max.
Auto/fixed
20
μ s to 400 μ s
Standard/mirror surface/rough surface
Height/thickness/operation
Median/average/differentiation/high-pass/low-pass/band-pass
Scaling/holds/zero reset/measurement value logging
Measurement value/threshold/analog output voltage value
or current value/judgment result/resolution/exposure time
Internal logging state/incident light peak level
Up to 8 banks
Multitasks (up to 4 tasks per bank)
Saving/initialization/measurement information display/ communication
setting/Sensor Head calibration/key lock/zero reset memory/timing input
21.6 V to 26.4 VDC (including ripple)
800 ｍA max.
Between all lead wires and FG terminal: 20 M Ω (250 VDC)
Between all lead wires and FG terminal: 500 VAC, 50/60 Hz, 1 min.
IP20 (IEC60529)
10 to 55 Hz, 0.35-mm half amplitude 50 min each in X, Y, and Z directions
150m/s
2
3 times each in six directions (up/down, left/right, forward/backward)
Operating: 0 to 40 °C , Storage: -15 to +60 °C
(with no icing or condensation)
Operating and storage: 35% to 85RH% (with no condensation)
Class D grounding (grounding resistance 100 Ωmax.) * Conventional class 3 grounding 
Case: PC
Approx. 900 g (main unit only),Approx. 150 g (parallel cable)
Parallel cable(ZW-XCP2E),10bottlesoffibercleaner(ZW-XCL),
Instruction Sheet(This Instruction Sheet),Membership Registration Sheet
The Export Trade Control Order compatible Controller (ZW-7000T) is available.
When using this Controller, the minimum resolution is 0.25 μm regardless of the connected Sensor Head and setting conditions.
*1 If an extension fiber cable 5 m long or more is connected, the setup range of measurement cycle (exposure time) must be
changed. For details, refer to "Setting Measurement Cycle" in the user's manual.
Item
Communications standards
Physical layer
Connector
Communication medium
Communication distance
Process data
Mail box (CoE)
Distributed clock
LED display
Specifications
IEC 61158 Type12
100BASE-TX (IEEE802.3)
RJ45×2 EtherCAT IN: EtherCAT input EtherCAT OUT: EtherCAT output
Category 5 or higher twisted pair cable
(Aluminum tape and woven double shielded straight cable is recommended.)
Distance between nodes: within 100m
Variable PDO mapping
Emergency message, SDO request, SDO response, SDO information
Synchronization in DC mode
L/A IN (Link/Activity IN)×1 L/A OUT(Link/Activity OUT)×1
ECAT RUN×1 ECAT ERR×1
●EtherCAT communications specifications
Analog voltage output (OUTV)
Analog current output (OUTA)
Judgment outputs
（HIGH/PASS/LOW）
Busy output (BUSY)
Alarm output (ALARM)
Enabling output (ENABLE)
Sync flag output(SYNFLG)
Trigger busy output(TRIGBUSY)
Logging state output (LOGSTAT)
Logging error output (LOGERR)
Stability output (STABILITY)
Task state output(TASKSTAT)
LIGHT OFF input
(LIGHT OFF)
Zero reset input (ZERO)
Timing input (TIMING)
Reset input (RESET)
Sync input (SYNC)
Trigger input (TRIG)
Logging input (LOGGING)
Bank
<Front> <Back>
<Bottom>
32
1
2
3
4
5
69
10
11
17
19
12
22
23
24
28
21
20
16
18
26
27
29
13
14
15
30
31
8
7
25
9532207-1C
8.5mmmax.
8.5mmmax.
Crimp terminal

■32-pole expansion connector ■Dimensions (UNIT : mm)
■Input circuit
■Output circuit
Used for ajudgment output or control input.
Applicable connector: FX2B series (HIROSE ELECTRIC Co., Ltd.)
The parallel cable for 32-pole expansion connector (ZW-XCP2E) is bundled.
*1 For both NPN/PNP. Wire the product properly according to the specifications of the external
devices.
*2 ON voltage/ON current
A voltage value or current value that turn the input from OFF to ON.
An ON voltage value is a potential difference between COM_IN1/2/3 and input terminals.
*3 OFF voltage/OFF current
A voltage value or current value that turn the input from ON to OFF.
An OFF voltage value is a potential difference between COM_IN1/2/3 and input terminals.
*4 The table below shows the correspondence between COM_IN (input common) and input
signals.
*2 For both NPN/PNP. Wire the product properly according to the specifications of external
devices.
*1 The table below shows the correspondence between COM_OUT (output common) and each
output signal.
Important
・Connect a load corresponding to the output specifications. Short-circuiting the terminals may
damage the Sensor.
・Do not allow the load current to exceed the rated value. Exceeding the rated value many
damage the output circuit.
Item
Model
Input type *1
Specifications
ZW-7000□
NPN PNP
Input voltage 24 VDC±10% (21.6 to 26.4 V) 24 VDC±10% (21.6 to 26.4 V)
Input current 7 mA Typ. (24 VDC) 7 mA Typ. (24 VDC)
ON voltage/ON current *2 19 V min./3 mA min. 19 V min./3 mA min.
OFF voltage/OFF current *3 5 V max./1 mA max. 5 V max./1 mA max.
ON delay 0.1 ms max. 0.1 ms max.
OFF delay
I/O circuit diagrams
*4
0.1 ms max. 0.1 ms max.
3.3k Ω
910Ω
1000pF
COM_IN1/2/3
Input terminal Input terminal
+
3.3k Ω
910Ω
1000pF
COM_IN1/2
+
Item
Model
Output type *1
Specifications
ZW-7000□
NPN PNP
I/O circuit diagrams
*2
Output voltage 21.6 to 30 VDC 21.6 to 30 VDC
Load current 50 mA max. 50 mA max.
ON residual voltage
2 V max. 2 V max.
ON leakage current 0.1 mA max. 0.1 mA max.
L
COM_OUT1/2/3
COM_OUT1/2/3
Output terminal
Internal
circuit
Load
+
L
Output terminal
Load
+
Internal circuit Internal circuit
Internal
circuit
■Notice for Korea Radio Law
Ａ급기기（업무용방송통신기자재）
이기기는업무용(Ａ급)전자파적합기기로서판매자
또는사용자는이점을주의하시기바라며,가정외의
지역에서사용하는것을목적으로합니다.
1
2
Terminal for external power supply (0 V)
Terminal for external power supply (24 V)
Terminal No. Signal name Description
DC24V(-)
DC24V(+)
■ 24V input terminal block
Usedfor24VDCpowersupplyinput.
■ Analog output terminal block
Usedforanalogoutput.
Suitability for Use
s
Omron Companies shall not be responsible for conformity with any standards,
codes or regulations which apply to the combination of the Product in the
Buyer’s application or use of the Product. At Buyer’s request, Omron will
provide applicable third party certification documents identifying ratings and
limitations of use which apply to the Product. This information by itself is not
sufficient for a complete determination of the suitability of the Product in
combination with the end product, machine, system, or other application or
use. Buyer shall be solely responsible for determining appropriateness of the
particular Product with respect to Buyer’s application, product or system.
Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING
SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL
EQUIPMENT OR SYSTEM.
See also Product catalog for Warranty and Limitation of Liability.
Oct, 2014
D
OMRON Corporation Industrial Automation Company
Contact: www.ia.omron.com
Tokyo, JAPAN
OMRON ELECTRONICS LLC
2895 Greenspoint Parkway, Suite 200
Hoffman Estates, IL 60169 U.S.A.
Tel: [phone]/Fax: [phone]
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: [phone]/Fax: [phone]
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: [phone]/Fax: [phone]
OMRON EUROPE B.V.
Sensor Business Unit
Carl-Benz-Str. 4, D-71154 Nufringen, Germany
Tel: [phone]/Fax: [phone]
Regional Headquarters
Input signal name SYNC/TRIG
Name COMIN1 COMIN2
BANKSEL1
BANKSEL2
BANKSEL3
LOGGING
COMIN3
TIMING
RESET
ZERO
LIGHTOFF
Output signal
name
BANKOUT1
BANKOUT2
BANKOUT3
Terminal name COMOUT1 COMOUT2
HIGH
PASS
LOW
ALARM
BUSY
ENABLE
COMOUT3
STABILITY
LOGERR
LOGSTAT
SYNCFLG/TRIGBUSY
TASKSTAT
1
2
3
4
5
6
Terminal No.
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
Signal name
LOGGING
BANKSEL3
BANKSEL2
BANKSEL1
COMIN3
TASKSTAT
SYNCFLG/TRIGBUSY
LOGSTAT
LOGERR
STABILITY
COMOUT3
NC
NC
NC
SYNC/TRIG
COMIN2
BANKOUT3
BANKOUT2
BANKOUT1
COMOUT2
ENABLE
BUSY
ALARM
LOW
PASS
HIGH
COMOUT1
LIGHTOFF
ZERO
RESET
TIMING
COMIN1
Description
LOGGING input
Bank selection input
COM3 for input
TASKSTAT output
SYNCFLG/TRIGBUSY input
LOGSTAT output
LOGERR output
STABILITY output
COM3 for output
Not used.
SYNC/TRIG output
COM2 for input
Bank No. output
COM2 for output
ENABLE output
BUSY output
ALARM output
LOW judgment output
PASS judgment output
HIGH judgment output
COM1 for output
LIGHT OFF input of sensor head
ZERO input of sensor head
RESET input of sensor head
TIMING input of sensor head
COM1 for input
Cable color of ZW-XCP2E
Brown
Red
Orange
Yellow
Green
Blue
Purple
Gray
White
Black
Brown
Red
Orange
Yellow
Green
Blue
Brown
Red
Orange
Yellow
Green
Blue
Purple
Gray
White
Black
Brown
Red
Orange
Yellow
Green
Blue
Applicable cable specifications:
Single wire 0.2 to 2.5mm2
Twisted wire 0.2 to 2.5mm2
Twisted wire with a rod terminal
(with no plastic sleeve) 0.25 to 2.5mm2
Twisted wire with a rod terminal
(with a plastic sleeve) 0.25 to 2.5mm2
AWG 24-12
10 (±0.5) mm tip treatment
Applicable cable specifications:
Single wire 0.2 to 1.5mm2
Twisted wire 0.2 to 1.5mm2
Twisted wire with a rod terminal
(with no plastic sleeve) 0.25 to 1.5mm2
Twisted wire with a rod terminal
(with a plastic sleeve) 0.25 to 0.75mm2
AWG 24-16
10 (±0.5) mm tip treatment
Important
Chattering measures
･The sensor is equipped with a chattering countermeasure function. However, if chattering of 100
μs or higher occurs, it is unable to prevent incorrect input due to chattering. (Variation of input
signals less than 100 μs is ignored. Input signals are determined when the same level is kept for
100 μs or more.)
･Be sure to use contactless input signals such as SSR or PLC transistor output. If contact signals
(with relays) are used, TIMING input might occur again due to bounce of the contact while
measurement is performed.
■The cleaning method of ZW-XCL
(1) Pulling out the cleaner
Pull out a cleaner from the bag so as not to make the tip portion of the cleaner dirty.
(2) Cleaning of the end face of the fiber connector of the controller side
Open the shutter of the fiber adapter, and wipe up and down the end face of the fiber around
three times.
(3) Cleaning of the end face of the fiber connector of the sensor head side
Remove the cap of the fiber connector, and wipe up and down the end face of the fiber around
three times.
Important
・The cleaner can only be used one time. Reusing the cleaner may result in dirt or scratches on the
end surface, causing malfunctions or measurement errors. Discard after use.
・Be sure to clean the fiber cleaner with the cloth for the cleaning part (white end face).
Important
･Wire the power supply without feeding power. Wire the power supply without feeding power.
･Do not connect the product with the same power supply as applied to an apparatus which might
cause noises. If wiring the product with the same line or duct of other equipment, electromagnetic
induction might influence the product, causing malfunction or damage of the sensor.
･Do not turn off the power during the initial processing directly after turning on the power of the
sensor controller because the controller internal memory is being accessed.
･Hold the terminal block securely to prevent getting injured when pushing in the release button
using a screwdriver.
･Keep the length of the wire as short as possible.
1
2
3
4
5
6
Themeasuredvalueisoutputtedasavoltagevalueof-10to+10V.
Whenmeasurementisimpossible:Approx.+10.8V
(Thisisaninitialvalueandselectablebytheuser.)
Whenanalarmoccurs:Approx.+10.8V
Themeasuredvalueisoutputtedasacurrentvalueof4to20mA.
Whenmeasurementisimpossible:Approx.+20.8mA
(Thisisaninitialvalueandselectablebytheuser.)
Whenanalarmoccurs:Approx.+20.8mA
Thisisthe0Vterminalforanalogoutput.
Notused.
Notused.
Notused.
Terminal No. Signal name Description
OUT(V)
OUT(A)
OUT0V
NC
NC
NC
Important
・Keep unnecessary signal cables not contacting with other signal cables. The length of the wire
should be kept as short as possible. Do not use it with the length of 30 m or longer.
・Analog signals are not outputted if both the following conditions are satisfied.
When the measurement period is 40μs or less:
When the EtherCAT output is enabled:
Important
・Cut off unnecessary signal cables so as not to contact some other signal cable.
A1
B1
B16 A16
1
2
Releasebutton
■Relevant Manuals
85
6 124
SCREWHOLE
FORCONNECTING
FRAMEGROUND
TERMINALM4DEPTH7.0MAX.
SCREW
FORCONNECTING
FRAMEGROUND
TERMINAL
M4LENGTH6.0
SCREWHOLE
FORCONNECTINGROM
M2DEPTH2.0MAX.
40.8 34.9
139.5
140
SLIDER
FORMOUNTING
DIN-RAIL
4-DIA.4.5
55±0.1
70±0.1
MOUNTINGHOLES
Torque:1.2N・m
70
15 55
40
MOUNTINGSCREWHOLES
4-M4x0.7DEPTH6.0MAX.
B16
B1 A1
A16
2110
+140.0
0
(13.1)6
(35.45)
7
Controller
Parallel Cable
Man.No.
Z362
Z363
W504
Model
ZW-7000□/5000□
ZW-7000□/5000□
SYSMAC-SE2□□□
Manualname
ConfocalFiberDisplacementSensorZW-7000/5000SeriesUser'sManual
ConfocalFiberDisplacementSensorZW-7000/5000SeriesUser'sManual:CommunicationSettings
SysmacStudioVersion1OperationManual