Open Plan Systems XPAND REACH User manual

For additional assembly support, refer to www.openplan.com
or contact 844.OPS.OPS1
XPAND REACH
Double Station – Manager Station- Assembly
Instructions
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Tools Required
Cordless Drill
Philips bit with extension
for Work Surface screws
(XP-Screw-WS)
Measuring Tape
3/16 Hex drive bit
for XP-Screws
Level
Rubber Mallet

XPand Parts Used for Assembly
2
XPand Reach- Double Station – Manager Station
Item Part name Part Description Image
1 XP-LA Leg Assembly
2 XP-SB-Bracket Stretcher Bar
Bracket
3 XP-LR-XX Leg Rail, XX”
4 XP-WSSA-XX
Work Surface
Support Arm,
Double
5 XP-LRC-XX” Leg Rail Cover XX”
6 XP-SB-XX Stretcher Bar, XX”
7
XP-MLC Mid Leg Connector
Item Part name Part Description Image
8 XP-CTA-XX Cable Tray
9 XP-CTC Cable Tray Clip
10 XP-WSSB Work Surface
Support Bracket
11 XP-WS-Glide Glide for Work
Surface
12 XP-TXXXX Work Surface
13 XP-SCREWS
5/16-18 x .5” Hex
Socket Cap Screw,
FT, SS
14 XP-SCREWS-
WS
10-9X1 PH Pan
Head, ST P’bd
Screw, ZP

XPand offers two types of end legs, Tapered
legs and Rectangular legs. Though the legs look
different, the assembly process is same.
Step 1: Prepare a large floor space to put
the XPand order together. Unpack the
parts and check to see if all the XPand
parts are present as per the sales order
pick list.
Tapered leg
(XP-LA)
Rectangular leg
(XP-LA-RL)
Step 2: Attach the Leg Assembly (XP-LA)
to the Leg Rail (XP-LR-XX) using (2) XP-
Screws.
Step 3: Attach another Leg Assembly to
the other end of the Leg Rail using (2)
XP-Screws.
Left leg Right leg
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XPand Reach- Double Station – Manager Station

Step 4: Assemble (2) XP-SB-Brackets to the Leg Rail
using (2) XP-Screws per Bracket. Make sure the Top
Face of the Bracket faces upwards. See Figure A.
Step 5: Assemble the Stretcher Bars (XP-SB-XX) to the
XP-SB-Brackets using (2) XP-Screws per Bracket.
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Note: The Stretcher bar is 5” shorter than the specified size.
For example, XP-SB-60 is actually 55” long.
Bracket on top/rear
indicates “Top”.
Figure A
(XP-SB-Bracket)
Step 6: Assemble XP-MLC (Mid Leg Connector) to the XP-LA legs using (2) XP-Screws.
Note:
For orders with Return Glass Assemblies , XP-MLC-S is used instead of XP-MLC
(XP-MLC-S)
The (2) holes on the
Surface indicates the
Top Face.
Figure B
XPand Reach- Double Station – Manager Station

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Step 7: Assemble both the Mid Leg Assemblies to the
Stretcher Bars using (2) XP-Screws per Connector.
Step 8: Repeat Step 2 to Step 7 to build another station with
Mid-Leg assembly. Assemble the Stretcher Bar to the Mid
Leg Connector using (2) XP-Screws per Connector.
XPand Reach- Double Station – Manager Station

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Step 9: Place Work Surface Support Arms (XP-WSSA-XX) on
either side of the Stretcher bar and assemble it with the (2)
XP-Screws per arm.
Step 10: Slide Cable Tray Clips onto the Cable Trays.
Step 11: Secure the assembled Cable Tray Clips to the Stretcher Bar.
Note: If the Stretcher bars are longer than 48”, assemble
(1) XP-WSSB to the center of the Stretcher bar using (1) XP-
Screw as a Set Screw.
XPand Reach- Double Station – Manager Station

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7
Step 12: Assemble 9” Stretcher Bar to the Mid Leg
Connector (XP-MLC) using (2) XP-Screws.
Step 13: Assemble XP-WSSB to Stretcher Bar using (1) XP-Screw as a
Set Screw.
XPand Reach- Double Station – Manager Station

Step 14: To Build a Single bench,
attach the Leg Assembly (XP-LA)
to the Leg Rail (XP-LR-XX) using
(2) XP-Screws.
Step 15: Attach another Leg Assembly
to the other end of the Leg Rail using
(2) XP-Screws.
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Step 16: Assemble the XP-SB-Bracket to the Center
location of the Leg Rail using (2) XP-Screws. Make
sure the Top Face of the Bracket faces upwards.
See Figure A.
Step 17: Assemble the Stretcher Bar (XP-SB-XX) to the XP-SB-Bracket using (2) XP-
Screws.
Note: The Stretcher bar is 5” shorter than the specified size.
For example, XP-SB-60 is actually 55” long.
XPand Reach- Double Station – Manager Station

Step 18: Repeat steps 14-16 to build another End Leg Assembly with SB-Bracket.
Assemble the 2nd Leg assembly to the Stretcher Bar using (2) XP-Screws.
Step 19: Place Work Surface Support Brackets (XP-WSSB) on the Stretcher bar
using (2) XP-Screw as set screw.
Right End Leg
Assembly
Left End Leg
Assembly
9
SB < 45”
SB > 60” - 80”
Figure C
SB = Stretcher Bar length
Note:
Figure C shows the number of XP-WSSB’s assembled to Stretcher Bars of
different lengths. XP- Screws will be used as set screws when used on
center.
XPand Reach- Double Station – Manager Station

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10
Step 20: Place the Work Surfaces on the support brackets. Leave ½” overhang on each side edge. Secure the Work Surface (on the Double Stations) to
the XP-WSSA-XX using (4) glides & (8) Work Surface Screws (XP-SCREWS-WS) per arm (Shown in Figure C). Secure the Work Surface on Managers Desk using
Work Surface screws.
Figure C
Managers Station
Note: Managers Station does not have a Cable Tray. The Cable Tray from
adjacent Double Bench will be used to assemble Cable tray Duplex.
XPand Reach- Double Station – Manager Station