Orbea ORCA OMX 2020 User manual

BLUE PAPER
ORCA OMX
2020
TECHNICAL MANUAL

BLUE PAPER ORCA OMX 20202 | ORBEA ORBEA | 3TECHNICAL MANUAL
INDEX
GEOMETRY & SIZING 4
TECHNICAL SPECIFICATIONS 6
HEADSET 8
AXLES AND DERAILLEUR HANGER 10
FRAME HARDWARE 14
SEATPOST 16
ICR01 STEM 21
CABLING 25
HEADSET SPACERS/CUTTING THE STEERER TUBE 29
MAINTENANCE 30
WARRANTY 32

BLUE PAPER ORCA OMX 20204 | ORBEA ORBEA | 5TECHNICAL MANUAL
SIZE 47 49 51 53 55 57 60
1 - Seat tube (c-t) 440 460 480 500 520 540 570
2 - Top tube (eff) 510,45 523,24 535,84 548,51 560,43 576,13 589,97
3 - Head tube 105,6 113,2 129,6 147, 9 168 186,2 213,3
4 - Chainstay 408 408 408 408 408 408 408
5 - Bb height 264 264 264 266 266 266 266
6 - Bb drop 72 72 72 70 70 70 70
7 - Wheelbase 971,9 976 980 981,17 991,39 1001,86 1015,7
8 - Head angle 71º 71,5º 72,20º 72,80º 73,00º 73,20º 73,20º
9 - Seat angle 74,5º 74º 73,7º 73,5º 73,5º 73,2º 73,2º
10 - Standover heigh 726,48 739,84 758,48 778,84 799,12 817,5 5 845,06
11 - Reach 370,08 375,56 380 385 391,02 398 404
12 - Stack 506,06 515 533 552 571,92 590 616
13 - Fork length 370 370 370 370 370 370 370
HEIGHT (CM)HEIGHT (IN)SIZE
155-160 61.1”-63.0” 47
160-166 63.0”-65.4” 49
167-172 65.7”-67.7” 51
173-179 68.1”-70.5” 53
180-185 70.9”-72.8” 55
186-191 73.2”-75.2” 57
192-207 75.6”-81.5” 60
*The sizing measurements are orientative.
**The ICR01 stem is available in sizes from 80mm to 130mm in 10mm increments.
GEOMETRY & SIZING

BLUE PAPER ORCA OMX 20206 | ORBEA ORBEA | 7TECHNICAL MANUAL
MATERIAL
FRAME ORBEA CARBON OMX
FORK ORBEA CARBON OMX
AVAILABLE SIZES 47-49-51-53-55-57-60
STEM ORBEA COMPONENTS ICR01 (INTERNAL CABLING) ONLY
FORK RAKE 48mm(SIZES 47, 49, 51) and 43mm (TALLAS 53, 55, 57, 60)
MAXIMUM HEADSET SPACERS STACK 40MM
FORK STEERER TUBE TAPERED 1 1/8-1,5
WHEEL SIZE 700C. 28”
MAXIMUM TYRE WIDTH 700x32C
BOTTOM BRACKET BB386EVO. DIAMETER 46MM
HEADSET BEARINGS 1” 1/2-1” 1/2 (UPPER BEARING WITH 1 1/8-1 1/5 ADAPTER
FOR INTERNAL CABLING)
FRONT AXLE 12X100
FRONT AXLE THREAD PITCH MAVIC SPEED RELEASE P1.0
REAR AXLE STANDARD 12x142
REAR AXLE THREAD PITCH MAVIC SPEED RELEASE P1.0
REAR DROPOUTS THRU-AXLE/SPEED RELEASE
SEATPOST DIAMETER AERO ORCA OMX SPECIFIC
SEATPOST CLAMP ORCA OMX SPECIFIC (INTEGRATED)
MINIMUM INSERTION 90MM
SEATPOST LENGHT 350MM
FRONT DERAILLEUR DOWNPULL. BRAZE-ON
FRONT DER. ANGLE 63º
BIG CHAINRING MAX. SIZE 55T
OVAL CHAINRING COMPATIBLE YES
BIG OVAL CHAINRING MAX. SIZE 55T
SMALL OVAL CHAINRING MAX. SIZE 42T
TRIPLE CRANKSET NO
DERAILLEUR HANGER STANDARD AND DIRECT MOUNT
DRIVETRAIN COMPATIBILITY
SHIMANO 11V
SRAM 11V Y 12V
CAMPAGNOLO 11V
FRONT BRAKE DISC ONLY. FLAT MOUNT 140MM
MAX. FRONT ROTOR DIAMETER 160MM
REAR BRAKE DISC ONLY. FLAT MOUNT 140MM
MAX. REAR ROTOR DIAMETER 160MM
CALIPER BOLT LENGHT 30MM
CABLING
INTERNAL (BRAKE AND GEARS) IN DOWNTUBE AND CHAINSTAYS
WITH OUTER CABLE IN DOWNTUBE
INTERNAL BRAKE CABLE ROUTING IN FORK BLADE
BOTTLE HOLDER 2
COMPATIBLE DI2 Y EPS
DI2 YES. INTERNAL BATTERY ONLY.
BATTERY HOLDER SPECIFIC ORCA OMX SEATPOST
EPS NO
MUDGUARD COMPATIBLE NO
RACK COMPATIBLE NO
POWERMETER COMPATIBILITY
SRM: YES (11S Y 10S)
POWER2MAX: YES
STAGES: CHECK STAGES COMPATIBILITY DOCUMENTATION
ROTOR POWER: YES
QUARQ: YES
POWERTAP: YES
UCI LEGAL YES
TECHNICAL SPECIFICATIONS

BLUE PAPER ORCA OMX 20208 | ORBEA ORBEA | 9TECHNICAL MANUAL
HEADSET
HEADSET-FRAME CAP INTERN. CABLING
03 ART Nº: 11030033 QUANTITY
HEADSET-FRAME CAP INTERN. CABLING 1
COMPRESSION RING. INTERNAL CABLING
02 ART Nº: 14030103 QUANTITY
COMPRESSION RING. INTERNAL CABLING 1
ORCA OMX HEADSET BEARINGS
01 KIT Nº: Y0000166 QUANTITY
1.1 LOWER BEARING 1-1/2 1
1.2 UPPER BEARING 1-1/2 INTERN. CABLING 1
5.5
6.6
+0
-0.2
+0
-0.2
Ø 52.1±0.05
45º
Ø 52.1±0.05
3
1.1
2
1.2

BLUE PAPER ORCA OMX 202010 | ORBEA ORBEA | 11TECHNICAL MANUAL
STANDARD ORCA OMX DER. HANGER
04 KIT Nº: Y0000157 QUANTITY
4.1 DER. HANGER ROAD 20 X12 1
4.2 BOLT M4x12 1
DIRECT MOUNTORCA OMX DER. HANGER
05 KIT Nº: Y0000158 QUANTITY
5.1 DM DER. HANGER ROAD 20 X12 1
5.2 BOLT M4x12 1
NUT M18 HANGER X12 ORCA OMX
06 ART Nº: 12310052 QUANTITY
NUT M18 HANGER X12 ORCA OMX 1
THRU-AXLE ROAD 12X142 THREAD PITCH 1.0
07 ART Nº: 11100094 QUANTITY
THRU-AXLE ROAD 12x142 THREAD PITCH 1.0 1
MAVIC SPEED RELEASE AXLE 12X142
08 ART Nº: 11103397 QUANTITY
MAVIC SPEED RELEASE AXLE 12x142 1
AXLES AND DERAILLEUR HANGER
FRONT AXLE
7
8
6
5.1
4.1
4.2
5.2
4 Nm
17
Orca OMX is only compatible with thru axles with the Mavic Speed Release standard,
with a specic thread pitch “double lead” P1 for faster wheel removal.

BLUE PAPER ORCA OMX 202012 | ORBEA ORBEA | 13TECHNICAL MANUAL
USE OF MAVIC SPEED RELEASE AXLES
TRAINER
AXLE COMPATIBILITY
THRU-AXLE ROAD 12X100 THREAD PITCH 1.0
09 ART Nº: 11100093 QUANTITY
THRU-AXLE ROAD 12x100 THREAD PITCH 1.0 1
MAVIC SPEED RELEASE AXLE 12X100
10 ART Nº: 11103396 QUANTITY
MAVIC SPEED RELEASE AXLE 12x100 1
9
10
To use Orca OMX on a trainer, it is necessary to use a
specic trainer axle with the Mavic Speed Release thread
pitch. Using a non-compatible axle will damage the frame.
1. Turn anti-clockwise
2. Pull from the axle until it is out of the left dropout (front
wheel) or right dropout (rear wheel).
3. Remove the wheel
pushing downwards.
Orca OMX is only compatible with thru axles with the Mavic Speed Release standard,
with a specic thread pitch “double lead” P1 for faster wheel removal.
AXLES AND DERAILLEUR HANGER
REAR AXLE

BLUE PAPER ORCA OMX 202014 | ORBEA ORBEA | 15TECHNICAL MANUAL
FRAME HARDWARE
ORCA OMX FRAME STOP/CABLEGUIDE KIT MECH/DI2/ETAP
11 KIT Nº: Y0000160 QUANTITY
11.1 BLIND GROMMET MEC/Di2/eTAP 3
11.2 MECH. FRONT DERAILLEUR GROMMET 1
11.3 DI2 FRONT DERAILLEUR GROMMET 1
11.4 REAR DER. CABLE STOP MECHANICAL 1
11.5 REAR DER. DI2 GROMMET 1
11.6 REAR BRAKE CLIP 1
11.7 BB CLIP CABLE GUIDE 1
ORCA OMX FRONT DERAILLEUR HANGER
12 KIT Nº: Y0000161 QUANTITY
12.1 FRONT DERAILLEUR HANGER 1
12.2 BOLT M5x16 2
ORCA OMX SEATPOST (WITHOUT SADDLE CLAMP ASSEMBLY)
17 KIT Nº: Y0000163 QUANTITY
ORCA OMX SEATPOST 350mm 1
OMX SEATPOST BARREL NUT 1
OMX SEATPOST TILT BOLT 1
OMX SEATPOST TILT NUT 2
DOWNTUBE DI2/MECH COVER
13 KIT Nº: Y0000162 QUANTITY
13.1 DI2 JUNCTION DOWNTUBE COVER 1
13.2 MECHANICAL DOWNTUBE BLIND COVER 1
BOLT M3x12 2
ORCA OMX SEATPOST CLAMP
14 KIT Nº: Y0000172 QUANTITY
ORCA OMX SEATPOST CLAMP 1
RUBBER SEAL SEATPOST ORCA OMX
15 ART Nº: 11160008 QUANTITY
RUBBER SEAL SEATPOST ORCA OMX 1
DI2 BATTERY HOLDER ORCA OMX
16 KIT Nº: Y0000172 QUANTITY
DI2 BATTERY HOLDER ORCA OMX 1
5
8 Nm
5
8 Nm
2
3 Nm
3
4 Nm
3
4 Nm
17
16
12
11.5
11.1 11.4
11.6
13.1
13.2
11.1
11.3
11.7
11.2
14
*Saddle tilt assembly pre-assembled with orca omx seatpost.

BLUE PAPER ORCA OMX 202016 | ORBEA ORBEA | 17TECHNICAL MANUAL
SEATPOST
ASSEMBLY AND HARDWARE ORCA OMX SEATPOST
19
18
5
8 Nm
ORCA OMX SEATPOST (WITHOUT SADDLE CLAMP ASSEMBLY)
17 KIT Nº: Y0000163 QUANTITY
17.1 ORCA OMX SEATPOST 350mm 1
17.2 OMX SEATPOST BARREL NUT 1
17.3 OMX SEATPOST TILT BOLT 1
17.4 OMX SEATPOST TILT NUT 2
ROUND RAILS SADDLE CLAMP ASSEMBLY (7MM)
18 KIT Nº: Y0000164 QUANTITY
18.1 ROUND RAILS SADDLE CLAMP ASSEMBLY. 7mm 1
18.2 BUSHING 2
18.3 BOLT M6x53 1
OVAL RAILS SADDLE CLAMP ASSEMBLY (7X9)
19 KIT Nº: Y0000165 QUANTITY
19.1 OVAL RAILS SADDLE CLAMP ASSEMBLY. (7x9) 1
19.2 BUSHING 2
19.3 BOLT M6x53 1
Oval rails assembly 7x9 Round rails assembly Ø
17.1
17.4
18.1
18.1
18.1
18.1
19.1
19.1
19.1
19.1
18.2
18.2
18.3
17.2
17.4
17.3
19.2
19.2
19.3
*Saddle tilt assembly pre-assembled with orca omx seatpost.

BLUE PAPER ORCA OMX 202018 | ORBEA ORBEA | 19TECHNICAL MANUAL
SEATPOST
SADDLE SETBACK
SEATPOST
SADDLE´S TILT ADJUSTMENT
Orca OMX seatpost saddle clamp can be used in two posi-
tions (0mm and 25mm setback).
Setback 0mm
Note: Saddle clamp bolt´s head on the left.
Setback 25mm
Note: Saddle clamp bolt´s head on the right.
63º - 93º
Orca OMX seatpost allows to adjust the saddle´s tilt angle
from 63º to 93º. The adjustment range depends on the sa-
ddle characteristics (angle between the saddle´s rails and
the saddle´s surface) and the seat tube angle depending
on the frame´s size.
ORCA OMX 47 ORCA OMX 49 ORCA OMX 51 ORCA OMX 53
SADDLE ST=74,5º ST=74º ST=73,7º ST=73,5º
Rail
Angle Nose Up Nose Down Nose Up Nose Down Nose Up Nose Down Nose Up Nose Down
Neutral Saddle 0 18,5 -11,5 19 -11 19,3 -10,7 19,5 -10,5
Medium Rail
Angle 5 13,5 -16,5 14 -16 14,3 -15,7 14,5 -15,5
Extreme Rail
Angle 7 11,5 -18,5 12 -18 12,3 -17,7 12,5 -17,5
ORCA OMX 55 ORCA OMX 57 ORCA OMX 60
SADDLE ST=73,5º ST=73,2º ST=73,2º
Rail
Angle Nose Up Nose Down Nose Up Nose Down Nose Up Nose Down
Neutral Saddle 0 19,5 -10,5 19,8 -10,2 19,8 -10,2
Medium Rail
Angle 5 14,5 -15,5 14,8 -15,2 14,8 -15,2
Extreme Rail
Angle 7 12,5 -17,5 12,8 -17,2 12,8 -17,2